A kind of preparation technology of aluminum oxide
Technical field
The invention belongs to the preparation technology of aluminum oxide, belonging to especially with the LF furnace refining slag is the aluminum oxide preparation technology of raw material.
Background technology
The preparation technology of aluminum oxide commonly used mixes bauxite with lime, through high-temperature calcination, and aluminium oxide extraction process behind the generation calcium aluminate, this technology is raw material with bauxite, lime, cause environmental pollution easily, be unfavorable for environmental protection, preparation technology's energy consumption is also high simultaneously.
The utility value of smelter solid waste is generally all lower, most of in the seasoning of slag field, usually do the roadbed embedding material, belong to low value-added utilization, reinforcement along with the in short supply and environmental protection policy of resource, research to metallurgical solid waste is also increasingly extensive, and the waste residue that smelter produced is the good raw material of other industry, the high utility value that has.
Summary of the invention
Technical problem to be solved by this invention provides the preparation technology of aluminum oxide a kind of environmental protection, that energy consumption is low.
The technical scheme of technical solution problem of the present invention is: a kind of preparation technology of aluminum oxide comprises following operation:
A) pulverizing process: the LF furnace refining slag is ground into the particle of granularity less than 3mm;
B) magnetic separation pulverizing process: the particle that crushes is carried out magnetic separation,, the particle of magnetic separation is crushed to the micro mist of granularity less than 0.125mm with iron class impurity in the enrichment LF furnace refining slag.
C) dissolution process: in reactor, add micro mist, weight adding concentration by micro mist is the sodium carbonate solution of 5-20%, the weight ratio 1 of micro mist and sodium carbonate solution: 6-11, be not less than 1.5 hours 70-95 ℃ of reaction, the use plate-and-frame filter press filters, and obtains the sodium aluminate solution and the insoluble precipitation of calcium carbonate of solubility;
D) precipitation operation: in sodium aluminate solution, feed the gas that is rich in carbonic acid gas, generate aluminum hydroxide precipitation and sodium carbonate solution, filter, wash with water for several times, merging filtrate;
E) drying process: will precipitate the prepared filter cake oven dry of operation, and get final product.
Described magnetic separation operation is divided into two steps: 1, low intensity magnetic separation step: magnetic cylinder Surface field intensity 800-1500 Gauss, to remove ferromagnetic iron class impurity; 2, strong magnetic magnetic step: magnetic cylinder Surface field intensity 4000-5000 Gauss, remove the iron class impurity of weak magnetic with blanking.
In the described precipitation operation, the gas that is rich in carbonic acid gas is limestone kiln furnace gas, stack gas, industrial furnace gas is a kind of or several mixed gas.
Described precipitation operation is carried out in absorption column of gas, and the processing parameter of absorption column of gas is an atmospheric operation, and the reaction times is not less than 20 minutes, and time lengthening is favourable to filtering.By the design of this technology, 1 cube of sodium aluminate solution of every processing, need gas 2000-3000 cube of carbonic acid gas volume content 10-30%.
In the precipitation operation, described washing is repeatedly washing on a small quantity, and the hot water cleaning performance is better, also can use steam condenses.
In the described drying process, carry out drying with whizzer, hot blast temperature is 500-700 ℃.
Domestic LF stove refinery practice generally adopts quickened lime and metallic aluminium powder to do the composition of refining slag, and major ingredient is calcium oxide and aluminum oxide in the formed refinery scum, and its main chemical weight item is as follows: SiO
2For 2%-7%, CaO are that 43%-57%, MgO are that 1%-3%, TFe are 1%-5%, Al
20
3Be 27%-40%, S is 0.03%-1.5%, and all the other are impurity.This slag is dissolvable in water sodium carbonate solution, form the sodium metaaluminate and the insoluble lime carbonate of solubility, sodium metaaluminate is a weakly alkaline, its solution can with carbon dioxide reaction, generate aluminum hydroxide precipitation and sodium carbonate solution, yellow soda ash uses in this technological cycle, iron class impurity is by enrichment in the LF furnace refining slag, can return sintering system and use, calcium, silicon and other element form lime carbonate and Calucium Silicate powder, are the fabulous raw material sources of cement industry.Therefore, this technology belongs to typical green chemical industry production.
The present invention compared with prior art improves the utility value of LF furnace refining slag, has saved bauxite and limestone resource, and carbonic acid gas is had the reduction of discharging effect, has energy-conservation and characteristics environmental protection.
Embodiment
Below in conjunction with embodiment the present invention is done detailed explanation.
Embodiment 1:
A) pulverizing process: earlier the pulverizing of LF furnace refining slag is ground into granularity with jaw formula fine crusher and is not more than the 3mm particle.
B) magnetic separation pulverizing process: the particle that crushes is carried out magnetic separation, earlier the magnetic cylinder surface strength is made as 800 Gausses, to sort ferromagnetism iron class impurity; Again the magnetic cylinder surface strength is made as 4000-5000 Gauss,, is ground into the micro mist that granularity is not more than 0.125mm with ball mill again to sort weak martial ethiops class class impurity.
C) dissolution process: it is 12% sodium carbonate solution that the micro mist behind the ball milling is added weight concentration, and the weight ratio of particle and sodium carbonate solution 1: 6 70 ℃ of reactions 1.5 hours, is filtered, the sodium metaaluminate and the insoluble lime carbonate of acquisition solubility;
D) precipitation operation: the precipitation operation is carried out in absorption column of gas, feeds stack gas in sodium aluminate solution, and the processing parameter of absorption column of gas is an atmospheric operation, 20 minutes reaction times, generate aluminum hydroxide precipitation and sodium carbonate solution, filter, wash with water for several times, merging filtrate;
E) drying process: will precipitate the prepared filter cake of operation and carry out drying with whizzer, 650 ℃ of hot blast temperatures, the moisture 2% behind dry materials obtains the aluminium sesquioxide of finished product.
Embodiment 2:
A) pulverizing process: earlier the pulverizing of LF furnace refining slag is ground into granularity with jaw formula fine crusher and is not more than the 3mm particle.
B) magnetic separation pulverizing process: the particle that crushes is carried out magnetic separation, earlier the magnetic cylinder surface strength is made as 1000 Gausses, to sort ferromagnetism iron class impurity; Again the magnetic cylinder surface strength is made as 4000-5000 Gauss, to sort weak martial ethiops class impurity, be ground into the micro mist that granularity is not more than 0.125mm with ball mill again, again micro mist is made as 4000-5000 Gauss magnetic separator with the magnetic cylinder surface strength and handles one time, to remove weak magnetism class impurity wherein.
C) dissolution process: it is 10% sodium carbonate solution that the micro mist behind the ball milling is added weight concentration, and the weight ratio of particle and sodium carbonate solution 1: 8 90 ℃ of reactions 1.5 hours, is filtered, the sodium metaaluminate and the insoluble lime carbonate of acquisition solubility;
D) precipitation operation: the precipitation operation is carried out in absorption column of gas, feeds the limestone kiln furnace gas in sodium aluminate solution, and the processing parameter of absorption column of gas is an atmospheric operation, 20 minutes reaction times, generate aluminum hydroxide precipitation and sodium carbonate solution, filter, wash with water for several times, merging filtrate;
E) drying process: will precipitate the prepared filter cake of operation and carry out drying with whizzer, 550 ℃ of hot blast temperatures, the moisture 2% behind dry materials obtains the aluminium sesquioxide of finished product.
Embodiment 3:
A) pulverizing process: earlier the pulverizing of LF furnace refining slag is ground into granularity with jaw formula fine crusher and is not more than the 3mm particle.
B) magnetic separation pulverizing process: the particle that crushes is carried out magnetic separation, earlier the magnetic cylinder surface strength is made as 1500 Gausses, to sort ferromagnetism iron class impurity; Again the magnetic cylinder surface strength is made as 4000-5000 Gauss, to sort weak martial ethiops class impurity, be ground into the micro mist that granularity is not more than 0.125mm with ball mill again, micro mist be made as 4000-5000 Gauss magnetic separator with the magnetic cylinder surface strength handle one time, to remove weak magnetism class impurity wherein.
C) dissolution process: it is 10% sodium carbonate solution that the micro mist behind the ball milling is added weight concentration, and the weight ratio of particle and sodium carbonate solution 1: 11 80 ℃ of reactions 1.5 hours, is filtered, the sodium metaaluminate and the insoluble lime carbonate of acquisition solubility;
D) precipitation operation: the precipitation operation is carried out in absorption column of gas, feeds industrial furnace gas in sodium aluminate solution, and the processing parameter of absorption column of gas is an atmospheric operation, 20 minutes reaction times, generate aluminum hydroxide precipitation and sodium carbonate solution, filter, wash with water for several times, merging filtrate;
E) drying process: will precipitate the prepared filter cake of operation and carry out drying with whizzer, 500 ℃ of hot blast temperatures, the moisture 2% behind dry materials obtains the aluminium sesquioxide of finished product.
The aluminum oxide that embodiment 1-3 is prepared, purity is not less than 98%.
In force, once more by the magnetic separation decon, implementation result is better with the micro mist behind 2, the 3 pairs of ball millings among the embodiment.