CN101259518A - Foundry coating prepared from foundry resin sand regeneration power dust and method thereof - Google Patents
Foundry coating prepared from foundry resin sand regeneration power dust and method thereof Download PDFInfo
- Publication number
- CN101259518A CN101259518A CNA2008100583283A CN200810058328A CN101259518A CN 101259518 A CN101259518 A CN 101259518A CN A2008100583283 A CNA2008100583283 A CN A2008100583283A CN 200810058328 A CN200810058328 A CN 200810058328A CN 101259518 A CN101259518 A CN 101259518A
- Authority
- CN
- China
- Prior art keywords
- resin sand
- regeneration power
- sand regeneration
- dust
- foundry
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004576 sand Substances 0.000 title claims abstract description 88
- 239000011347 resin Substances 0.000 title claims abstract description 85
- 229920005989 resin Polymers 0.000 title claims abstract description 85
- 239000000428 dust Substances 0.000 title claims abstract description 79
- 238000000034 method Methods 0.000 title claims abstract description 13
- 230000008929 regeneration Effects 0.000 title claims description 68
- 238000011069 regeneration method Methods 0.000 title claims description 68
- 239000011248 coating agent Substances 0.000 title claims description 33
- 238000000576 coating method Methods 0.000 title claims description 33
- 238000005266 casting Methods 0.000 claims abstract description 30
- 229910001570 bauxite Inorganic materials 0.000 claims abstract description 16
- 239000000203 mixture Substances 0.000 claims abstract description 16
- 238000012216 screening Methods 0.000 claims abstract description 8
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims abstract description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 90
- 235000019580 granularity Nutrition 0.000 claims description 34
- 239000003973 paint Substances 0.000 claims description 28
- 238000002360 preparation method Methods 0.000 claims description 20
- 239000000654 additive Substances 0.000 claims description 9
- 230000000996 additive effect Effects 0.000 claims description 9
- 239000011230 binding agent Substances 0.000 claims description 9
- 239000002270 dispersing agent Substances 0.000 claims description 9
- 239000000375 suspending agent Substances 0.000 claims description 9
- 238000005303 weighing Methods 0.000 claims description 9
- 239000000084 colloidal system Substances 0.000 claims description 6
- 238000003756 stirring Methods 0.000 claims description 6
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 5
- 238000000498 ball milling Methods 0.000 claims description 5
- 239000000377 silicon dioxide Substances 0.000 claims description 5
- 239000004567 concrete Substances 0.000 claims description 3
- 235000019353 potassium silicate Nutrition 0.000 claims description 3
- 230000008034 disappearance Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000000227 grinding Methods 0.000 abstract description 2
- 238000009472 formulation Methods 0.000 abstract 3
- 239000004115 Sodium Silicate Substances 0.000 abstract 1
- 239000004927 clay Substances 0.000 abstract 1
- 230000002860 competitive effect Effects 0.000 abstract 1
- 239000006260 foam Substances 0.000 abstract 1
- 229910052911 sodium silicate Inorganic materials 0.000 abstract 1
- 238000004064 recycling Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 238000007528 sand casting Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910001208 Crucible steel Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000004480 active ingredient Substances 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000007767 bonding agent Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000013467 fragmentation Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 238000007885 magnetic separation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Landscapes
- Paints Or Removers (AREA)
- Mold Materials And Core Materials (AREA)
Abstract
The invention provides a formulation and a method for preparing the aggregate of a casting dope by utilizing the regenerated dust of casting resin bonded sand. The aggregate formulation includes: casting the regenerated dust of casting resin bonded sand and schmigel; casting the regenerated dust of casting resin bonded sand and bauxite; and casting the regenerated dust. The invention can be used for casting dopes like the casting resin bonded sand, clay sand, sodium silicate sand and lost foam, etc. The method includes: screening the regenerated dust of casting resin bonded sand, directly or grinding and mixing uniformly; preparing the aggregate of the dope. The prepared dope has the excellent performance. As the aggregate has the advantages of low manufacture cost, excellent performance and reducing the discharge of dust, the comprehensive utilization or circulating utilization of casting dust is realized; therefore, the formulation and the method have the excellent market competitive strength and the value of application.
Description
Technical field
The present invention relates to cast the comprehensive utilization of solid waste, especially relate to composition and method that the dust that utilizes the resin sand casting engineering to produce prepares cast paint.
Background technology
The existing ripe casting old-sand regeneration process for producing line of foundry resin sand regeneration power.Resin-bonded sand cast form after the cast, through knockout, fragmentation, sieve, magnetic separation, cooling, regeneration, mulling, moulding operations such as (coremaking) constantly recycle.Handle each operation in resin sand regeneration the dust removal by ventilation point all is set, collect dust, the dust of capture is stored in the deduster, reaches to concentrate after certain quantity to abandon, and pollutes environment.These dust granules are very thin, and generally greater than 140 orders, major part is a silica.Resin sand casting dust in producing at present abandons substantially, the also packing materials that are used for construction material of the research of its comprehensive utilization more, and as casting dust/cement based light composite material, incorporation can be near 50%.So far also do not find to utilize foundry resin sand regeneration power dust to prepare the open report and the public use of cast paint.
Foundry resin sand regeneration power dust is that resin sand regeneration back produces, mainly from the coating dust, and silica dust and resin dust.The foundry resin sand regeneration power dust of collecting from typical Foundry Works carries out analysis of components, finds that foundry resin sand regeneration power dust contains the silica about 60~80%, 20~40% alundum (Als, low amounts of resin.Casting bauxite paints aggregate composition generally contains the silica about 40~60%, 40~60% alundum (Als.Resin is the bonding agent of coating.Therefore the casting of its basic composition thing and resin sand is suitable with bauxite paints.Can reach the bauxite composition as long as add 20~40% schmigels (alundum (Al) among the aggregate.The dust granularity also can be accomplished identical with bauxite through screening with grinding.
Summary of the invention
The purpose of this invention is to provide a kind of prescription and method of utilizing foundry resin sand regeneration power dust to prepare the cast paint aggregate; with foundry resin sand regeneration power dust is that main aggregate prepares cast paint; not only Zhi Bei coating property satisfies the casting requirement; production cost is low; reduce dust emission; be beneficial to environmental protection, when producing ironcasting or small casting steel, also might realize casting the partly or entirely recycling of dust.
Cast paint by the foundry resin sand regeneration power dust preparation, the composition that it is characterized in that its aggregate is: the foundry resin sand regeneration power dust percentage by weight is 40~90%, granularity is 140~400 orders, the schmigel percentage by weight is 10~60%, granularity is 280~320 orders or foundry resin sand regeneration power dust percentage by weight 10~40%, bauxite (280~320 orders, percentage by weight 60~90%, granularity is that 280~320 orders or foundry resin sand regeneration power grain weight amount percentage are 100%, and granularity is 140~400 orders.
Contain the silica about 50~80% in the described foundry resin sand regeneration power dust, 20~50% alundum (Als, low amounts of resin.
The method for preparing cast paint by foundry resin sand regeneration power dust: it is characterized in that its concrete steps are:
1) with the foundry resin sand regeneration power dust screening, grinds to form 260~400 order granularities;
2) be 40~90% by the foundry resin sand regeneration power dust percentage by weight, granularity is 140~400 orders, the schmigel percentage by weight is 10~60%, granularity is 280~320 orders, be prepared into the aggregate or the foundry resin sand regeneration power dust percentage by weight 10~40% of coating, bauxite (280~320 order) percentage by weight 60~90%, granularity is 280~320 orders, be prepared into the aggregate or the foundry resin sand regeneration power grain weight amount percentage 100% of coating, granularity is the preparations of 140~400 orders, fully mix, be prepared into the aggregate of coating;
5) well an amount of suspending agent, binding agent, dispersant and the additive of weighing;
6) add aggregate and stir into required coating, or carry out ball milling or colloid mill is prepared into coating.The granularity of foundry resin sand regeneration power dust is 300~350 orders.
Can be used for preparing casting resin sand, clay-bonded sand, water-glass sand, disappearance by the cast paint of foundry resin sand regeneration power dust preparation and touch cast paints such as casting.
Foundry resin sand regeneration power dust of the present invention prepares the cast paint aggregate element: foundry resin sand regeneration power dust (140~400 order) 40~90%, schmigel (280~320 order) 10~60%, perhaps foundry resin sand regeneration power dust 10~40%, bauxite (280~320 order) 60~90%, perhaps foundry resin sand regeneration power powder (140~400 order) 100%.Can be used for preparing casting resin sand, clay-bonded sand, water-glass sand disappears and touches the aggregate of cast paints such as casting.
The concrete steps that foundry resin sand regeneration power dust of the present invention prepares the cast paint method are:
1) with the foundry resin sand regeneration power dust screening, grinds to form 260~400 order granularities;
2) be 40~90% by the foundry resin sand regeneration power dust percentage by weight, granularity is 140~400 orders, the schmigel percentage by weight is 10~60%, granularity is 280~320 orders, be prepared into the aggregate or the foundry resin sand regeneration power dust percentage by weight 10~40% of coating, bauxite (280~320 order) percentage by weight 60~90%, granularity is 280~320 orders, be prepared into the aggregate or the foundry resin sand regeneration power grain weight amount percentage 100% of coating, granularity is the preparations of 140~400 orders, fully mix, be prepared into the aggregate of coating.
3) well an amount of suspending agent, binding agent, dispersant and the additive of weighing;
4) add aggregate and stir into required coating, or carry out ball milling or colloid mill is prepared into coating.
Perhaps by above-mentioned prescription, add directly that weighing well an amount of suspending agent, binding agent, dispersant and additive carry out ball milling or colloid mill is prepared into coating.
Remarkable advantage of the present invention is: than prior art, the present invention makes full use of foundry resin sand regeneration power dust active ingredient and thinner granularity characteristics, the preparation cast paint.The prepared coating function admirable; Can reach the effect of cast paint requirement; Replaced or partly replaced bauxite; Reduced milling time; Preparation cost is low; Casting dust utilization rate is up to 80%; Further reduced the discharging of casting dust; Realized comprehensive utilization and recycling.The invention provides a kind of prescription and method of utilizing foundry resin sand regeneration power dust to prepare the cast paint aggregate, the coating property of preparation is good.Because production cost is low, excellent performance has reduced the discharging of dust, has realized the comprehensive utilization of casting dust or recycling.Therefore have the very strong market competitiveness and application value.
The specific embodiment
By the foundry resin sand regeneration power dust percentage by weight is 40~90%, granularity is 140~400 orders, the schmigel percentage by weight is 10~60%, granularity is 280~320 orders, be prepared into the aggregate or the foundry resin sand regeneration power dust percentage by weight 10~40% of coating, bauxite (280~320 order) percentage by weight 60~90%, granularity is 280~320 orders, be prepared into the aggregate or the foundry resin sand regeneration power grain weight amount percentage 100% of coating, granularity is the preparations of 140~400 orders, fully mix, be prepared into the aggregate of coating.
Embodiment 1
Utilize foundry resin sand regeneration power dust to prepare casting resin sand ironcasting alcohol-base paint aggregate prescription:
Foundry resin sand regeneration power dust (140~400 order) 80%, schmigel (320 order) 20%.
The step of preparation:
A. with the foundry resin sand regeneration power dust screening, select 260~400 order granularities;
B. by above-mentioned prescription, fully mix; Be prepared into the aggregate of coating;
C. well an amount of suspending agent, binding agent, dispersant and the additive of weighing;
D. add aggregate and stir into required coating.
Embodiment 2
Utilize foundry resin sand regeneration power dust to prepare casting resin sand ironcasting alcohol-base paint aggregate prescription:
Foundry resin sand regeneration power dust (140~400 order) 75%, schmigel (320 order) 25%.
The step of preparation:
A. with the foundry resin sand regeneration power dust screening, select 300~350 order granularities;
B. by above-mentioned prescription, fully mix; Be prepared into the aggregate of coating;
C. well an amount of suspending agent, binding agent, dispersant and the additive of weighing;
D. add aggregate and stir into required coating.
Embodiment 3
Utilizing foundry resin sand regeneration power dust to prepare casting resin sand cast steel (smallclothes) fills a prescription with the alcohol-base paint aggregate:
Foundry resin sand regeneration power dust (140~400 order) 40%, schmigel (320 order) bauxite (280~320 order) 60%.
The step of preparation:
A. with the foundry resin sand regeneration power dust screening, ball milling becomes 260~400 order granularities;
B. by above-mentioned prescription, fully mix; Be prepared into the aggregate of coating;
C. well an amount of suspending agent, binding agent, dispersant and the additive of weighing;
D. add aggregate and stir into required coating.
Embodiment 4
Utilize the foundry resin sand regeneration power dust preparation to disappear and touch ironcasting water based paint aggregate prescription: foundry resin sand regeneration power dust (140~400 order) 30%, bauxite (280~320 order) bauxite 70%.
The step of preparation:
A. foundry resin sand regeneration power dust is sieved;
B. well an amount of suspending agent, binding agent, dispersant and the additive of weighing;
C. add aggregate and grind to form required coating with ball mill or colloid mill.
Embodiment 5
Utilize the foundry resin sand regeneration power dust preparation to disappear and touch ironcasting water based paint aggregate prescription:
Foundry resin sand regeneration power dust (140~400 order) 100%,
The step of preparation:
A. foundry resin sand regeneration power dust is sieved;
B. well an amount of suspending agent, binding agent, dispersant and the additive of weighing;
C. add aggregate and grind to form required coating with ball mill or colloid mill.
Claims (5)
1. cast paint by foundry resin sand regeneration power dust preparation, the composition that it is characterized in that its aggregate is: the foundry resin sand regeneration power dust percentage by weight is 40~90%, granularity is 140~400 orders, the schmigel percentage by weight is 10~60%, granularity is 280~320 orders or foundry resin sand regeneration power dust percentage by weight 10~40%, bauxite (280~320 orders, percentage by weight 60~90%, granularity is that 280~320 orders or foundry resin sand regeneration power grain weight amount percentage are 100%, and granularity is 140~400 orders.
2. the cast paint by the foundry resin sand regeneration power dust preparation according to claim 1 is characterized in that: contain the silica about 50~80% in the described foundry resin sand regeneration power dust, 20~50% alundum (Als, low amounts of resin.
3. method for preparing cast paint by foundry resin sand regeneration power dust: it is characterized in that its concrete steps are:
1) with the foundry resin sand regeneration power dust screening, grinds to form 260~400 order granularities;
2) be 40~90% by the foundry resin sand regeneration power dust percentage by weight, granularity is 140~400 orders, the schmigel percentage by weight is 10~60%, granularity is 280~320 orders, be prepared into the aggregate or the foundry resin sand regeneration power dust percentage by weight 10~40% of coating, bauxite (280~320 order) percentage by weight 60~90%, granularity is 280~320 orders, be prepared into the aggregate or the foundry resin sand regeneration power grain weight amount percentage 100% of coating, granularity is the preparations of 140~400 orders, fully mix, be prepared into the aggregate of coating;
3) well an amount of suspending agent, binding agent, dispersant and the additive of weighing;
4) add aggregate and stir into required coating, or carry out ball milling or colloid mill is prepared into coating.
4. according to claim 3ly prepare the method for cast paint by foundry resin sand regeneration power dust, it is characterized in that: the granularity of foundry resin sand regeneration power dust is 300~350 orders.
5. the cast paint by foundry resin sand regeneration power dust preparation as claimed in claim 1 can be used for preparing casting resin sand, clay-bonded sand, water-glass sand, disappearance and touches cast paints such as casting.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN200810058328A CN101259518B (en) | 2008-04-25 | 2008-04-25 | Foundry coating prepared from foundry resin sand regeneration power dust, preparation method and use thereof |
Applications Claiming Priority (1)
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CN200810058328A CN101259518B (en) | 2008-04-25 | 2008-04-25 | Foundry coating prepared from foundry resin sand regeneration power dust, preparation method and use thereof |
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CN101259518A true CN101259518A (en) | 2008-09-10 |
CN101259518B CN101259518B (en) | 2012-09-05 |
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CN200810058328A Expired - Fee Related CN101259518B (en) | 2008-04-25 | 2008-04-25 | Foundry coating prepared from foundry resin sand regeneration power dust, preparation method and use thereof |
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Cited By (15)
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CN102423792A (en) * | 2011-11-28 | 2012-04-25 | 芜湖火龙铸造有限公司 | Casting coating prepared from casting resin sand regeneration dust |
CN102503481A (en) * | 2011-11-03 | 2012-06-20 | 铜陵和武机械制造有限责任公司 | Environment-friendly molding sand and preparation method thereof |
CN102773406A (en) * | 2012-07-26 | 2012-11-14 | 汉川市石金科技有限公司 | Refractory aggregate of casting coating recycled from old shell powder through investment casting |
CN103394635A (en) * | 2013-08-15 | 2013-11-20 | 张传海 | Preparation method of coating for casting |
CN103586403A (en) * | 2013-10-29 | 2014-02-19 | 吴江市液铸液压件铸造有限公司 | Modified alcohol-base foundry coating and preparation method thereof |
CN105170893A (en) * | 2015-09-30 | 2015-12-23 | 宁夏共享化工有限公司 | Casting coating prepared from casting solid waste and fly ash and preparation method of casting coating |
CN105170892A (en) * | 2015-09-30 | 2015-12-23 | 宁夏共享化工有限公司 | Water-based flow coat coating prepared from cast solid waste and used for cast iron and preparation method of water-based flow coat coating |
CN105170894A (en) * | 2015-10-09 | 2015-12-23 | 宁夏共享化工有限公司 | Method for preparing flow coating capable of overcoming sulfur seepage defect |
CN106270373A (en) * | 2016-09-27 | 2017-01-04 | 湖北工业大学 | A kind of precoated sand sand mold alcohol-base foundry coating and preparation method thereof |
CN107214293A (en) * | 2017-04-26 | 2017-09-29 | 宁夏共享模具有限公司 | A kind of method for preparing cast paint with discarded haydite resin sand |
CN108543909A (en) * | 2018-05-14 | 2018-09-18 | 安徽索立德铸业有限公司 | A kind of cracking resistance cast paint based on attapulgite |
CN108911766A (en) * | 2018-07-28 | 2018-11-30 | 宁夏共享化工有限公司 | A kind of cast paint refractory aggregate intermediate |
CN109020565A (en) * | 2018-07-28 | 2018-12-18 | 宁夏共享化工有限公司 | A method of cast paint refractory aggregate is prepared by industrial dust |
CN109865795A (en) * | 2017-12-01 | 2019-06-11 | 宁夏共享化工有限公司 | A kind of cast paint composition prepared by industrial dust |
CN113185187A (en) * | 2021-05-21 | 2021-07-30 | 宁夏共享化工有限公司 | Core rapid adhesive and preparation and use methods thereof |
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2008
- 2008-04-25 CN CN200810058328A patent/CN101259518B/en not_active Expired - Fee Related
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CN102503481A (en) * | 2011-11-03 | 2012-06-20 | 铜陵和武机械制造有限责任公司 | Environment-friendly molding sand and preparation method thereof |
CN102503481B (en) * | 2011-11-03 | 2013-08-14 | 铜陵和武机械制造有限责任公司 | Environment-friendly molding sand and preparation method thereof |
CN102423792A (en) * | 2011-11-28 | 2012-04-25 | 芜湖火龙铸造有限公司 | Casting coating prepared from casting resin sand regeneration dust |
CN102773406A (en) * | 2012-07-26 | 2012-11-14 | 汉川市石金科技有限公司 | Refractory aggregate of casting coating recycled from old shell powder through investment casting |
CN102773406B (en) * | 2012-07-26 | 2015-05-27 | 汉川市石金科技有限公司 | Refractory aggregate of casting coating recycled from old shell powder through investment casting |
CN103394635A (en) * | 2013-08-15 | 2013-11-20 | 张传海 | Preparation method of coating for casting |
CN103586403A (en) * | 2013-10-29 | 2014-02-19 | 吴江市液铸液压件铸造有限公司 | Modified alcohol-base foundry coating and preparation method thereof |
CN105170892A (en) * | 2015-09-30 | 2015-12-23 | 宁夏共享化工有限公司 | Water-based flow coat coating prepared from cast solid waste and used for cast iron and preparation method of water-based flow coat coating |
CN105170893A (en) * | 2015-09-30 | 2015-12-23 | 宁夏共享化工有限公司 | Casting coating prepared from casting solid waste and fly ash and preparation method of casting coating |
CN105170894A (en) * | 2015-10-09 | 2015-12-23 | 宁夏共享化工有限公司 | Method for preparing flow coating capable of overcoming sulfur seepage defect |
CN106270373A (en) * | 2016-09-27 | 2017-01-04 | 湖北工业大学 | A kind of precoated sand sand mold alcohol-base foundry coating and preparation method thereof |
CN106270373B (en) * | 2016-09-27 | 2018-06-29 | 湖北工业大学 | A kind of precoated sand sand mold alcohol-base foundry coating and preparation method thereof |
CN107214293A (en) * | 2017-04-26 | 2017-09-29 | 宁夏共享模具有限公司 | A kind of method for preparing cast paint with discarded haydite resin sand |
CN109865795A (en) * | 2017-12-01 | 2019-06-11 | 宁夏共享化工有限公司 | A kind of cast paint composition prepared by industrial dust |
CN108543909A (en) * | 2018-05-14 | 2018-09-18 | 安徽索立德铸业有限公司 | A kind of cracking resistance cast paint based on attapulgite |
CN108911766A (en) * | 2018-07-28 | 2018-11-30 | 宁夏共享化工有限公司 | A kind of cast paint refractory aggregate intermediate |
CN109020565A (en) * | 2018-07-28 | 2018-12-18 | 宁夏共享化工有限公司 | A method of cast paint refractory aggregate is prepared by industrial dust |
CN113185187A (en) * | 2021-05-21 | 2021-07-30 | 宁夏共享化工有限公司 | Core rapid adhesive and preparation and use methods thereof |
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