CN101259518A - Foundry coating prepared from foundry resin sand regeneration power dust and method thereof - Google Patents

Foundry coating prepared from foundry resin sand regeneration power dust and method thereof Download PDF

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Publication number
CN101259518A
CN101259518A CNA2008100583283A CN200810058328A CN101259518A CN 101259518 A CN101259518 A CN 101259518A CN A2008100583283 A CNA2008100583283 A CN A2008100583283A CN 200810058328 A CN200810058328 A CN 200810058328A CN 101259518 A CN101259518 A CN 101259518A
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China
Prior art keywords
resin sand
regeneration power
sand regeneration
dust
foundry
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CNA2008100583283A
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Chinese (zh)
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CN101259518B (en
Inventor
张方
张希俊
常殿存
李莉
丁恒敏
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Kunming University of Science and Technology
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Kunming University of Science and Technology
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Priority to CN200810058328A priority Critical patent/CN101259518B/en
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Publication of CN101259518B publication Critical patent/CN101259518B/en
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Abstract

The invention provides a formulation and a method for preparing the aggregate of a casting dope by utilizing the regenerated dust of casting resin bonded sand. The aggregate formulation includes: casting the regenerated dust of casting resin bonded sand and schmigel; casting the regenerated dust of casting resin bonded sand and bauxite; and casting the regenerated dust. The invention can be used for casting dopes like the casting resin bonded sand, clay sand, sodium silicate sand and lost foam, etc. The method includes: screening the regenerated dust of casting resin bonded sand, directly or grinding and mixing uniformly; preparing the aggregate of the dope. The prepared dope has the excellent performance. As the aggregate has the advantages of low manufacture cost, excellent performance and reducing the discharge of dust, the comprehensive utilization or circulating utilization of casting dust is realized; therefore, the formulation and the method have the excellent market competitive strength and the value of application.

Description

Cast paint and method thereof by the foundry resin sand regeneration power dust preparation
Technical field
The present invention relates to cast the comprehensive utilization of solid waste, especially relate to composition and method that the dust that utilizes the resin sand casting engineering to produce prepares cast paint.
Background technology
The existing ripe casting old-sand regeneration process for producing line of foundry resin sand regeneration power.Resin-bonded sand cast form after the cast, through knockout, fragmentation, sieve, magnetic separation, cooling, regeneration, mulling, moulding operations such as (coremaking) constantly recycle.Handle each operation in resin sand regeneration the dust removal by ventilation point all is set, collect dust, the dust of capture is stored in the deduster, reaches to concentrate after certain quantity to abandon, and pollutes environment.These dust granules are very thin, and generally greater than 140 orders, major part is a silica.Resin sand casting dust in producing at present abandons substantially, the also packing materials that are used for construction material of the research of its comprehensive utilization more, and as casting dust/cement based light composite material, incorporation can be near 50%.So far also do not find to utilize foundry resin sand regeneration power dust to prepare the open report and the public use of cast paint.
Foundry resin sand regeneration power dust is that resin sand regeneration back produces, mainly from the coating dust, and silica dust and resin dust.The foundry resin sand regeneration power dust of collecting from typical Foundry Works carries out analysis of components, finds that foundry resin sand regeneration power dust contains the silica about 60~80%, 20~40% alundum (Als, low amounts of resin.Casting bauxite paints aggregate composition generally contains the silica about 40~60%, 40~60% alundum (Als.Resin is the bonding agent of coating.Therefore the casting of its basic composition thing and resin sand is suitable with bauxite paints.Can reach the bauxite composition as long as add 20~40% schmigels (alundum (Al) among the aggregate.The dust granularity also can be accomplished identical with bauxite through screening with grinding.
Summary of the invention
The purpose of this invention is to provide a kind of prescription and method of utilizing foundry resin sand regeneration power dust to prepare the cast paint aggregate; with foundry resin sand regeneration power dust is that main aggregate prepares cast paint; not only Zhi Bei coating property satisfies the casting requirement; production cost is low; reduce dust emission; be beneficial to environmental protection, when producing ironcasting or small casting steel, also might realize casting the partly or entirely recycling of dust.
Cast paint by the foundry resin sand regeneration power dust preparation, the composition that it is characterized in that its aggregate is: the foundry resin sand regeneration power dust percentage by weight is 40~90%, granularity is 140~400 orders, the schmigel percentage by weight is 10~60%, granularity is 280~320 orders or foundry resin sand regeneration power dust percentage by weight 10~40%, bauxite (280~320 orders, percentage by weight 60~90%, granularity is that 280~320 orders or foundry resin sand regeneration power grain weight amount percentage are 100%, and granularity is 140~400 orders.
Contain the silica about 50~80% in the described foundry resin sand regeneration power dust, 20~50% alundum (Als, low amounts of resin.
The method for preparing cast paint by foundry resin sand regeneration power dust: it is characterized in that its concrete steps are:
1) with the foundry resin sand regeneration power dust screening, grinds to form 260~400 order granularities;
2) be 40~90% by the foundry resin sand regeneration power dust percentage by weight, granularity is 140~400 orders, the schmigel percentage by weight is 10~60%, granularity is 280~320 orders, be prepared into the aggregate or the foundry resin sand regeneration power dust percentage by weight 10~40% of coating, bauxite (280~320 order) percentage by weight 60~90%, granularity is 280~320 orders, be prepared into the aggregate or the foundry resin sand regeneration power grain weight amount percentage 100% of coating, granularity is the preparations of 140~400 orders, fully mix, be prepared into the aggregate of coating;
5) well an amount of suspending agent, binding agent, dispersant and the additive of weighing;
6) add aggregate and stir into required coating, or carry out ball milling or colloid mill is prepared into coating.The granularity of foundry resin sand regeneration power dust is 300~350 orders.
Can be used for preparing casting resin sand, clay-bonded sand, water-glass sand, disappearance by the cast paint of foundry resin sand regeneration power dust preparation and touch cast paints such as casting.
Foundry resin sand regeneration power dust of the present invention prepares the cast paint aggregate element: foundry resin sand regeneration power dust (140~400 order) 40~90%, schmigel (280~320 order) 10~60%, perhaps foundry resin sand regeneration power dust 10~40%, bauxite (280~320 order) 60~90%, perhaps foundry resin sand regeneration power powder (140~400 order) 100%.Can be used for preparing casting resin sand, clay-bonded sand, water-glass sand disappears and touches the aggregate of cast paints such as casting.
The concrete steps that foundry resin sand regeneration power dust of the present invention prepares the cast paint method are:
1) with the foundry resin sand regeneration power dust screening, grinds to form 260~400 order granularities;
2) be 40~90% by the foundry resin sand regeneration power dust percentage by weight, granularity is 140~400 orders, the schmigel percentage by weight is 10~60%, granularity is 280~320 orders, be prepared into the aggregate or the foundry resin sand regeneration power dust percentage by weight 10~40% of coating, bauxite (280~320 order) percentage by weight 60~90%, granularity is 280~320 orders, be prepared into the aggregate or the foundry resin sand regeneration power grain weight amount percentage 100% of coating, granularity is the preparations of 140~400 orders, fully mix, be prepared into the aggregate of coating.
3) well an amount of suspending agent, binding agent, dispersant and the additive of weighing;
4) add aggregate and stir into required coating, or carry out ball milling or colloid mill is prepared into coating.
Perhaps by above-mentioned prescription, add directly that weighing well an amount of suspending agent, binding agent, dispersant and additive carry out ball milling or colloid mill is prepared into coating.
Remarkable advantage of the present invention is: than prior art, the present invention makes full use of foundry resin sand regeneration power dust active ingredient and thinner granularity characteristics, the preparation cast paint.The prepared coating function admirable; Can reach the effect of cast paint requirement; Replaced or partly replaced bauxite; Reduced milling time; Preparation cost is low; Casting dust utilization rate is up to 80%; Further reduced the discharging of casting dust; Realized comprehensive utilization and recycling.The invention provides a kind of prescription and method of utilizing foundry resin sand regeneration power dust to prepare the cast paint aggregate, the coating property of preparation is good.Because production cost is low, excellent performance has reduced the discharging of dust, has realized the comprehensive utilization of casting dust or recycling.Therefore have the very strong market competitiveness and application value.
The specific embodiment
By the foundry resin sand regeneration power dust percentage by weight is 40~90%, granularity is 140~400 orders, the schmigel percentage by weight is 10~60%, granularity is 280~320 orders, be prepared into the aggregate or the foundry resin sand regeneration power dust percentage by weight 10~40% of coating, bauxite (280~320 order) percentage by weight 60~90%, granularity is 280~320 orders, be prepared into the aggregate or the foundry resin sand regeneration power grain weight amount percentage 100% of coating, granularity is the preparations of 140~400 orders, fully mix, be prepared into the aggregate of coating.
Embodiment 1
Utilize foundry resin sand regeneration power dust to prepare casting resin sand ironcasting alcohol-base paint aggregate prescription:
Foundry resin sand regeneration power dust (140~400 order) 80%, schmigel (320 order) 20%.
The step of preparation:
A. with the foundry resin sand regeneration power dust screening, select 260~400 order granularities;
B. by above-mentioned prescription, fully mix; Be prepared into the aggregate of coating;
C. well an amount of suspending agent, binding agent, dispersant and the additive of weighing;
D. add aggregate and stir into required coating.
Embodiment 2
Utilize foundry resin sand regeneration power dust to prepare casting resin sand ironcasting alcohol-base paint aggregate prescription:
Foundry resin sand regeneration power dust (140~400 order) 75%, schmigel (320 order) 25%.
The step of preparation:
A. with the foundry resin sand regeneration power dust screening, select 300~350 order granularities;
B. by above-mentioned prescription, fully mix; Be prepared into the aggregate of coating;
C. well an amount of suspending agent, binding agent, dispersant and the additive of weighing;
D. add aggregate and stir into required coating.
Embodiment 3
Utilizing foundry resin sand regeneration power dust to prepare casting resin sand cast steel (smallclothes) fills a prescription with the alcohol-base paint aggregate:
Foundry resin sand regeneration power dust (140~400 order) 40%, schmigel (320 order) bauxite (280~320 order) 60%.
The step of preparation:
A. with the foundry resin sand regeneration power dust screening, ball milling becomes 260~400 order granularities;
B. by above-mentioned prescription, fully mix; Be prepared into the aggregate of coating;
C. well an amount of suspending agent, binding agent, dispersant and the additive of weighing;
D. add aggregate and stir into required coating.
Embodiment 4
Utilize the foundry resin sand regeneration power dust preparation to disappear and touch ironcasting water based paint aggregate prescription: foundry resin sand regeneration power dust (140~400 order) 30%, bauxite (280~320 order) bauxite 70%.
The step of preparation:
A. foundry resin sand regeneration power dust is sieved;
B. well an amount of suspending agent, binding agent, dispersant and the additive of weighing;
C. add aggregate and grind to form required coating with ball mill or colloid mill.
Embodiment 5
Utilize the foundry resin sand regeneration power dust preparation to disappear and touch ironcasting water based paint aggregate prescription:
Foundry resin sand regeneration power dust (140~400 order) 100%,
The step of preparation:
A. foundry resin sand regeneration power dust is sieved;
B. well an amount of suspending agent, binding agent, dispersant and the additive of weighing;
C. add aggregate and grind to form required coating with ball mill or colloid mill.

Claims (5)

1. cast paint by foundry resin sand regeneration power dust preparation, the composition that it is characterized in that its aggregate is: the foundry resin sand regeneration power dust percentage by weight is 40~90%, granularity is 140~400 orders, the schmigel percentage by weight is 10~60%, granularity is 280~320 orders or foundry resin sand regeneration power dust percentage by weight 10~40%, bauxite (280~320 orders, percentage by weight 60~90%, granularity is that 280~320 orders or foundry resin sand regeneration power grain weight amount percentage are 100%, and granularity is 140~400 orders.
2. the cast paint by the foundry resin sand regeneration power dust preparation according to claim 1 is characterized in that: contain the silica about 50~80% in the described foundry resin sand regeneration power dust, 20~50% alundum (Als, low amounts of resin.
3. method for preparing cast paint by foundry resin sand regeneration power dust: it is characterized in that its concrete steps are:
1) with the foundry resin sand regeneration power dust screening, grinds to form 260~400 order granularities;
2) be 40~90% by the foundry resin sand regeneration power dust percentage by weight, granularity is 140~400 orders, the schmigel percentage by weight is 10~60%, granularity is 280~320 orders, be prepared into the aggregate or the foundry resin sand regeneration power dust percentage by weight 10~40% of coating, bauxite (280~320 order) percentage by weight 60~90%, granularity is 280~320 orders, be prepared into the aggregate or the foundry resin sand regeneration power grain weight amount percentage 100% of coating, granularity is the preparations of 140~400 orders, fully mix, be prepared into the aggregate of coating;
3) well an amount of suspending agent, binding agent, dispersant and the additive of weighing;
4) add aggregate and stir into required coating, or carry out ball milling or colloid mill is prepared into coating.
4. according to claim 3ly prepare the method for cast paint by foundry resin sand regeneration power dust, it is characterized in that: the granularity of foundry resin sand regeneration power dust is 300~350 orders.
5. the cast paint by foundry resin sand regeneration power dust preparation as claimed in claim 1 can be used for preparing casting resin sand, clay-bonded sand, water-glass sand, disappearance and touches cast paints such as casting.
CN200810058328A 2008-04-25 2008-04-25 Foundry coating prepared from foundry resin sand regeneration power dust, preparation method and use thereof Expired - Fee Related CN101259518B (en)

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Application Number Priority Date Filing Date Title
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Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102423792A (en) * 2011-11-28 2012-04-25 芜湖火龙铸造有限公司 Casting coating prepared from casting resin sand regeneration dust
CN102503481A (en) * 2011-11-03 2012-06-20 铜陵和武机械制造有限责任公司 Environment-friendly molding sand and preparation method thereof
CN102773406A (en) * 2012-07-26 2012-11-14 汉川市石金科技有限公司 Refractory aggregate of casting coating recycled from old shell powder through investment casting
CN103394635A (en) * 2013-08-15 2013-11-20 张传海 Preparation method of coating for casting
CN103586403A (en) * 2013-10-29 2014-02-19 吴江市液铸液压件铸造有限公司 Modified alcohol-base foundry coating and preparation method thereof
CN105170893A (en) * 2015-09-30 2015-12-23 宁夏共享化工有限公司 Casting coating prepared from casting solid waste and fly ash and preparation method of casting coating
CN105170892A (en) * 2015-09-30 2015-12-23 宁夏共享化工有限公司 Water-based flow coat coating prepared from cast solid waste and used for cast iron and preparation method of water-based flow coat coating
CN105170894A (en) * 2015-10-09 2015-12-23 宁夏共享化工有限公司 Method for preparing flow coating capable of overcoming sulfur seepage defect
CN106270373A (en) * 2016-09-27 2017-01-04 湖北工业大学 A kind of precoated sand sand mold alcohol-base foundry coating and preparation method thereof
CN107214293A (en) * 2017-04-26 2017-09-29 宁夏共享模具有限公司 A kind of method for preparing cast paint with discarded haydite resin sand
CN108543909A (en) * 2018-05-14 2018-09-18 安徽索立德铸业有限公司 A kind of cracking resistance cast paint based on attapulgite
CN108911766A (en) * 2018-07-28 2018-11-30 宁夏共享化工有限公司 A kind of cast paint refractory aggregate intermediate
CN109020565A (en) * 2018-07-28 2018-12-18 宁夏共享化工有限公司 A method of cast paint refractory aggregate is prepared by industrial dust
CN109865795A (en) * 2017-12-01 2019-06-11 宁夏共享化工有限公司 A kind of cast paint composition prepared by industrial dust
CN113185187A (en) * 2021-05-21 2021-07-30 宁夏共享化工有限公司 Core rapid adhesive and preparation and use methods thereof

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1008978B (en) * 1986-10-03 1990-08-01 刘汉生 Quick drying iron casting paint
CN1666828A (en) * 2005-01-18 2005-09-14 湖北工业大学 Anti-seepage burnon casting paint made from alcohol base or aqueous sand powder
CN101152661A (en) * 2006-09-25 2008-04-02 天津市振东涂料有限公司 Method of producing low viscosity casting parts resin sand core casting paint

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102503481A (en) * 2011-11-03 2012-06-20 铜陵和武机械制造有限责任公司 Environment-friendly molding sand and preparation method thereof
CN102503481B (en) * 2011-11-03 2013-08-14 铜陵和武机械制造有限责任公司 Environment-friendly molding sand and preparation method thereof
CN102423792A (en) * 2011-11-28 2012-04-25 芜湖火龙铸造有限公司 Casting coating prepared from casting resin sand regeneration dust
CN102773406A (en) * 2012-07-26 2012-11-14 汉川市石金科技有限公司 Refractory aggregate of casting coating recycled from old shell powder through investment casting
CN102773406B (en) * 2012-07-26 2015-05-27 汉川市石金科技有限公司 Refractory aggregate of casting coating recycled from old shell powder through investment casting
CN103394635A (en) * 2013-08-15 2013-11-20 张传海 Preparation method of coating for casting
CN103586403A (en) * 2013-10-29 2014-02-19 吴江市液铸液压件铸造有限公司 Modified alcohol-base foundry coating and preparation method thereof
CN105170892A (en) * 2015-09-30 2015-12-23 宁夏共享化工有限公司 Water-based flow coat coating prepared from cast solid waste and used for cast iron and preparation method of water-based flow coat coating
CN105170893A (en) * 2015-09-30 2015-12-23 宁夏共享化工有限公司 Casting coating prepared from casting solid waste and fly ash and preparation method of casting coating
CN105170894A (en) * 2015-10-09 2015-12-23 宁夏共享化工有限公司 Method for preparing flow coating capable of overcoming sulfur seepage defect
CN106270373A (en) * 2016-09-27 2017-01-04 湖北工业大学 A kind of precoated sand sand mold alcohol-base foundry coating and preparation method thereof
CN106270373B (en) * 2016-09-27 2018-06-29 湖北工业大学 A kind of precoated sand sand mold alcohol-base foundry coating and preparation method thereof
CN107214293A (en) * 2017-04-26 2017-09-29 宁夏共享模具有限公司 A kind of method for preparing cast paint with discarded haydite resin sand
CN109865795A (en) * 2017-12-01 2019-06-11 宁夏共享化工有限公司 A kind of cast paint composition prepared by industrial dust
CN108543909A (en) * 2018-05-14 2018-09-18 安徽索立德铸业有限公司 A kind of cracking resistance cast paint based on attapulgite
CN108911766A (en) * 2018-07-28 2018-11-30 宁夏共享化工有限公司 A kind of cast paint refractory aggregate intermediate
CN109020565A (en) * 2018-07-28 2018-12-18 宁夏共享化工有限公司 A method of cast paint refractory aggregate is prepared by industrial dust
CN113185187A (en) * 2021-05-21 2021-07-30 宁夏共享化工有限公司 Core rapid adhesive and preparation and use methods thereof

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