CN101255514A - Aluminium alloy manganese additive containing boride - Google Patents

Aluminium alloy manganese additive containing boride Download PDF

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Publication number
CN101255514A
CN101255514A CNA2008100348315A CN200810034831A CN101255514A CN 101255514 A CN101255514 A CN 101255514A CN A2008100348315 A CNA2008100348315 A CN A2008100348315A CN 200810034831 A CN200810034831 A CN 200810034831A CN 101255514 A CN101255514 A CN 101255514A
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additive
manganese
sodium
aluminium alloy
manganese additive
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CN100582275C (en
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疏达
高建卫
葛维燕
孙宝德
王俊
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Jiangxi Jindatong New Material Technology Co ltd
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Shanghai Jiaotong University
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Abstract

The invention discloses a boride-containing aluminum alloy Mn-additive, belonging to the field of metal material technology. The compositions and the mass percentages thereof are as follows: 10%-25% sodium chloride, 10%-25% potassium chloride, 1%-10% sodium fluoaluminate, 1%-10% sodium borate, and 30%-75% manganese chloride. The Mn-additive can quickly react in an aluminum melt to reduce Mn, the actual yield is high, and the reaction is an exothermic reaction which causes no furnace temperature reduction. In addition, the Mn-additive produces primary iron rich phases more quickly and more easily than conventional Mn-additive, at the same time, the addition proportion of Mn is lessened, the Mn residual is reduced. The Mn-additive is convenient for use, low-cost, and is easy to operate.

Description

The aluminium alloy manganese additive that contains boride
Technical field
What the present invention relates to is a kind of additive of metallic substance technical field, specifically, is a kind of aluminium alloy manganese additive that contains boride.
Background technology
Along with the whole world to the improving constantly of the energy and environmental requirement, secondary aluminium alloy occupies more and more consequence in China's aluminium industrial production, because the energy that needs of founding aluminium scrap will be far below the refining process of primary aluminum again.But the aluminium scrap wide material sources, sorting difficulty, dopant species are a lot of usually, and content is generally higher, and this is the main difficulty that secondary aluminum production faces, and the foreign matter content that reduces wherein is the main direction of studying at present in the scope that allows.Iron is wherein the most general impurity element, and to the performance hazards maximum of alloy.Because the solid solubility of iron in aluminium very little (0.05wt.%) therefore generally forms rich iron phase with elements such as Al, Si, these rich iron phases are the flaky hard crisp β-Al of pin especially 5FeSi has the different coefficients of expansion and Young's modulus with matrix, forms stress riser easily, thereby has influence on the mechanical property (plasticity, toughness, fatigue strength) of alloy.
At present, the method that is used for eliminating iron phase harm mainly is by adding alloying element (Mn, Cr etc.) form of the rich iron phase of needle-like of solidified structure to be changed into the less massive phase of harm, perhaps in melt, add alloying element and form after the primary Fe-rich phase by filtering or the mode of electromagnetic separation reduces the content of iron, industrial commonly used be to add the Mn element.Yet because the fusing point very high (1244 ℃) of manganese metal, normal aluminum alloy melt casting temperature has only 710-750 ℃, and therefore, how dystectic Mn being joined in the aluminium liquid cost-effectively is the problem of a key.Traditional method is at high temperature Mn and Al to be made master alloy, join after the fragmentation in the aluminium liquid, this method can consume a large amount of energy in the process of making master alloy and fragmentation, the master alloy Mn content that makes is not high, be generally 10wt.%, and Mn in Al very easily segregation cause the master alloy uneven components.The manganese additive of exploitation generally adopts simple substance manganese powder and a little auxiliary to make now, generally contains the manganese about 70wt.%.This kind manganese agent specific absorption depends on the size distribution and the size of manganese powder.The manganese powder diameter is thin more, and granularity is even more, and surperficial non-oxidation, and specific absorption just can improve.Therefore, producing manganese powder is the technological process of a complexity, highly energy-consuming, and specific absorption need prepare manganese powder with Milling and screening machine greater than 95% manganese agent under the argon shield condition.And add Al-Mn alloy or manganese agent and all can cause furnace temperature to descend, this all is disadvantageous to melting.
Find through literature search prior art, document " new and effective fast thawing manganese additive application prospect " (Liu Liang, Liu Guofan. Chinese manganese industry, 2004,22 (2): introduced the importance of development of new manganese additive to aluminium industry and Iron And Steel Industry 13-16), burn-off rate, specific absorption, cost, environmental protection etc. are the important directions of manganese agent development.The manganese powder of pure Mn (〉=99.5%) preparation has been adopted in the novel manganese agent of developing in this article, has investigated the influence of manganese powder particle diameter to casting yield, finds that the bigger manganese powder casting yield of particle diameter is big, melt slow and contradiction that manganese powder casting yield that particle diameter is smaller is little, fusing is fast.Therefore the control to the manganese powder particle diameter is a very difficult problem.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, a kind of simple and effective aluminium alloy manganese additive that contains boride is provided.The present invention can strongly promptly react in molten aluminium, restores Mn, the casting yield height, and reaction is thermopositive reaction, can not cause the reduction of furnace temperature.And than faster, the easier generation primary Fe-rich phase of common manganese agent, reduced the additional proportion of Mn simultaneously, reduced the residual of Mn, and this additive is easy to use, operating procedure is simple, with low cost.
The present invention is achieved by the following technical solutions, the chemical constitution of additive of the present invention is adjusted on the basis of molten aluminium insulating covering agent, and added boride and alleviate Manganous chloride tetrahydrate volatilization, its constituent mass percentage composition scope is: 10-25% sodium-chlor (NaCl), 10-25% Repone K (KCl), 1-10% sodium fluoroaluminate (Na 3AlF 6), 1-10% Sodium Tetraborate (Na 2B 4O 7), 30-75% Manganous chloride tetrahydrate (MnCl 2).Insulation can significantly improve Mn content in 5-30 minute after this additive only need add aluminium alloy melt.
Further, the preferable range of the quality percentage composition of said components of the present invention is: 15%-20% sodium-chlor, 15%-20% Repone K, 4%-8% sodium fluoroaluminate, 3%-7% Sodium Tetraborate, 40%-60% Manganous chloride tetrahydrate.
The additive that the present invention is above-mentioned, its production method is: earlier various starting material are put into stainless steel vessel respectively, then container are put into baking oven, be warmed up to 150 ℃-200 ℃, be incubated 2 hours-3 hours after, will expect that taking-up is stand-by.Accurately take by weighing each composition by the flux prescription, under 300 rev/mins speed, ball milling 1 hour 2 hours subsequently, packs it with ball mill.Additive was dried 1 hour 2 hours at 150 ℃ 200 ℃ before use.
During use, after aluminum or aluminum alloy melts in smelting furnace and is incubated for some time, by duster with manganese additive with gas (N 2Or Ar) spurt in the melt, and make manganese additive thorough mixing in whole molten bath, aluminium liquid adds the back at additive can carry out follow-up iron removal step in 5-30 minute, as filter, electromagnetic separation.
Manganese additive provided by the invention has advantages such as efficient, easy to operate.The Mn specific absorption of Al-Mn alloy addition has only 50-60%, the specific absorption of existing manganese agent seldom can reach more than 90%, be generally about 70%, and the manganese specific absorption of manganese additive of the present invention is generally about 80%, as optimizing technology according to actual condition, can reach more than 90%, and, compare traditional Al-Mn alloy and manganese metal agent, Mn is residual less, manufacture craft simple, can generate primary Fe-rich phase more efficiently.In the use of flux, Manganous chloride tetrahydrate can decompose rapidly, the manganese that generates has concentration fluctuations in melt, make forming core core easier grow up to critical size of iron phase in the higher zone of local manganese content, the forming core that this means iron phase is easier, so can form a large amount of primary Fe-rich phase rapidly in the melt.The present invention is fit to the melting requirement of aluminium alloy, has splendid viscosity and surface tension, and the separation property of flux and aluminium is good, has the function of melt covering protection concurrently.The chemical stability of flux is good, and the obnoxious flavour amount is few, meets industrial hygiene standard and waste gas emission standard.And flux adds conveniently, operating procedure is easy, with low cost.
Embodiment
Below embodiments of the invention are elaborated: present embodiment is being to implement under the prerequisite with the technical solution of the present invention, provided detailed embodiment and concrete operating process, but protection scope of the present invention is not limited to following embodiment.
Embodiment 1:
Alloy A DC12: original Mn 0.4wt.%
Aluminium alloy manganese additive composition (mass percent): 10% sodium-chlor (NaCl), 10% Repone K (KCl), 2% sodium fluoroaluminate (Na 3AlF 6), 3% Sodium Tetraborate (Na 2B 4O 7), 75% Manganous chloride tetrahydrate (MnCl 2).
Manganese additive compound method: various starting material are put into stainless steel vessel respectively, then container is put into baking oven, be warmed up to 200 ℃, be incubated after 2 hours, will expect to take out stand-by with stove.Accurately take by weighing each composition by prescription, under 300 rev/mins speed, ball milling 2 hours subsequently, was dried 1 hour at 150 ℃ with ball mill.
During use, after aluminum or aluminum alloy melts in smelting furnace and is incubated for some time, by duster with 0.5% manganese additive with gas (N 2Or Ar) spurt in the melt, and make manganese additive thorough mixing in whole molten bath, add back insulation 30 minutes, Mn content is raised to 0.52% from 0.4%, and the Mn specific absorption is 78%.
Embodiment 2:
Alloy A DC12: original Mn 0.4wt.%
Aluminium alloy manganese additive composition (mass percent): 18% sodium-chlor (NaCl), 18% Repone K (KCl), 8% sodium fluoroaluminate (Na 3AlF 6), 6% Sodium Tetraborate (Na 2B 4O 7), 50% Manganous chloride tetrahydrate (MnCl 2).
Manganese additive compound method: various starting material are put into stainless steel vessel respectively, then container is put into baking oven, be warmed up to 180 ℃, be incubated after 3 hours, will expect to take out stand-by with stove.Accurately take by weighing each composition by prescription, under 300 rev/mins speed, ball milling 2 hours subsequently, is incubated 2 hours at 200 ℃ with ball mill.
During use, the adding method of pressing embodiment 1 adds 1% manganese additive, adds back insulation 10 minutes.Mn content is raised to 0.61% from 0.4%, and the Mn specific absorption is 96%.
Embodiment 3:
Alloy A DC12: original Mn 0.4wt.%
Aluminium alloy manganese additive composition (mass percent): 25% sodium-chlor (NaCl), 25% Repone K (KCl), 5% sodium fluoroaluminate (Na 3AlF 6), 5% Sodium Tetraborate (Na 2B 4O 7), 40% Manganous chloride tetrahydrate (MnCl 2).
Manganese additive compound method: various starting material are put into stainless steel vessel respectively, then container is put into baking oven, be warmed up to 150 ℃, be incubated after 3 hours, will expect to take out stand-by with stove.Accurately take by weighing each composition by prescription, under 300 rev/mins speed, ball milling 1 hour subsequently, is incubated 2 hours at 200 ℃ with ball mill.
During use, the adding method of pressing embodiment 1 adds 1.5% manganese additive, adds back insulation 5 minutes.Mn content is raised to 0.58% from 0.4%, and the Mn specific absorption is 92%.
Embodiment 4:
Alloy A DC12: original Mn 0.4wt.%
Aluminium alloy manganese additive composition (mass percent): 10% sodium-chlor (NaCl), 10% Repone K (KCl), 10% sodium fluoroaluminate (Na 3AlF 6), 10% Sodium Tetraborate (Na 2B 4O 7), 60% Manganous chloride tetrahydrate (MnCl 2).
Manganese additive compound method: various starting material are put into stainless steel vessel respectively, then container is put into baking oven, be warmed up to 200 ℃, be incubated after 3 hours, will expect to take out stand-by with stove.Accurately take by weighing each composition by prescription, under 300 rev/mins speed, ball milling 2 hours subsequently, is incubated 2 hours at 200 ℃ with ball mill.
During use, the adding method of pressing embodiment 1 adds 1% manganese additive, adds back insulation 5 minutes.Mn content is raised to 0.65% from 0.4%, and the Mn specific absorption is 82%.
Embodiment 5:
Alloy A DC12: original Mn 0.4wt.%
Aluminium alloy manganese additive composition (mass percent): 20% sodium-chlor (NaCl), 20% Repone K (KCl), 5% sodium fluoroaluminate (Na 3AlF 6), 5% Sodium Tetraborate (Na 2B 4O 7), 50% Manganous chloride tetrahydrate (MnCl 2).
Manganese additive compound method: various starting material are put into stainless steel vessel respectively, then container is put into baking oven, be warmed up to 150 ℃, be incubated after 2 hours, will expect to take out stand-by with stove.Accurately take by weighing each composition by prescription, under 300 rev/mins speed, ball milling 2 hours subsequently, is incubated 1 hour at 150 ℃ with ball mill.
During use, the adding method of pressing embodiment 1 adds 0.5% manganese additive, adds back insulation 5 minutes.Mn content is raised to 0.5% from 0.4%, and the Mn specific absorption is 92%.
Embodiment 6:
Alloy A DC12: original Mn 0.4wt.%
Aluminium alloy manganese additive composition (mass percent): 25% sodium-chlor (NaCl), 25% Repone K (KCl), 10% sodium fluoroaluminate (Na 3AlF 6), 10% Sodium Tetraborate (Na 2B 4O 7), 30% Manganous chloride tetrahydrate (MnCl 2).
Manganese additive compound method: various starting material are put into stainless steel vessel respectively, then container is put into baking oven, be warmed up to 200 ℃, be incubated after 2 hours, will expect to take out stand-by with stove.Accurately take by weighing each composition by prescription, under 300 rev/mins speed, ball milling 2 hours subsequently, is incubated 2 hours at 150 ℃ with ball mill.
During use, the adding method of pressing embodiment 1 adds 0.5% manganese additive, adds back insulation 30 minutes.Mn content is raised to 0.45% from 0.4%, and the Mn specific absorption is 76%.
Embodiment 7:
Alloy A DC12: original Mn 0.4wt.%
Aluminium alloy manganese additive composition (mass percent): 25% sodium-chlor (NaCl), 25% Repone K (KCl), 3% sodium fluoroaluminate (Na 3AlF 6), 2% Sodium Tetraborate (Na 2B 4O 7), 45% Manganous chloride tetrahydrate (MnCl 2).
Manganese additive compound method: various starting material are put into stainless steel vessel respectively, then container is put into baking oven, be warmed up to 200 ℃, be incubated after 2 hours, will expect to take out stand-by with stove.Accurately take by weighing each composition by prescription, under 300 rev/mins speed, ball milling 1.5 hours subsequently, is incubated 2 hours at 150 ℃ with ball mill.
During use, the adding method of pressing embodiment 1 adds 0.5% manganese additive, adds back insulation 30 minutes.Mn content is raised to 0.48% from 0.4%, and the Mn specific absorption is 81%.

Claims (2)

1, a kind of aluminium alloy manganese additive that contains boride is characterized in that, component that comprises and quality percentage composition are: 10%-25% sodium-chlor, 10%-25% Repone K, 1%-10% sodium fluoroaluminate, 1%-10% Sodium Tetraborate, 30%-75% Manganous chloride tetrahydrate.
2, the aluminium alloy manganese additive that contains boride according to claim 1, it is characterized in that component that comprises and quality percentage composition are: 15%-20% sodium-chlor, 15%-20% Repone K, 4%-8% sodium fluoroaluminate, 3%-7% Sodium Tetraborate, 40%-60% Manganous chloride tetrahydrate.
CN200810034831A 2008-03-20 2008-03-20 Aluminium alloy manganese additive containing boride Expired - Fee Related CN100582275C (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104831103A (en) * 2015-05-22 2015-08-12 北京交通大学 Aluminum alloy iron removal flux and preparation method thereof
CN111690836A (en) * 2020-07-06 2020-09-22 湖北华力科技有限公司 Multi-effect composite refining agent for smelting aluminum scrap and preparation process thereof
CN112338196A (en) * 2020-11-24 2021-02-09 铜山县丰华工贸有限公司 Preparation method of manganese agent based on aluminum alloy smelting

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104831103A (en) * 2015-05-22 2015-08-12 北京交通大学 Aluminum alloy iron removal flux and preparation method thereof
CN111690836A (en) * 2020-07-06 2020-09-22 湖北华力科技有限公司 Multi-effect composite refining agent for smelting aluminum scrap and preparation process thereof
CN112338196A (en) * 2020-11-24 2021-02-09 铜山县丰华工贸有限公司 Preparation method of manganese agent based on aluminum alloy smelting

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Assignee: HEBEI LIZHONG NONFERROUS METAL GROUP CO.,LTD.

Assignor: Shanghai Jiao Tong University

Contract record no.: 2011130000095

Denomination of invention: Aluminium alloy manganese additive containing boride

Granted publication date: 20100120

License type: Exclusive License

Open date: 20080903

Record date: 20110708

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Effective date of registration: 20191227

Address after: 201203 room 105g, No.199, GuoShouJing Road, Shanghai pilot Free Trade Zone, Pudong New Area, Shanghai (biological and pharmaceutical innovation building)

Co-patentee after: Shu Da

Patentee after: Shanghai Jiaotong University Intellectual Property Management Co.,Ltd.

Address before: 200240 Dongchuan Road, Shanghai, No. 800, No.

Patentee before: SHANGHAI JIAO TONG University

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Effective date of registration: 20210208

Address after: 330013 office 210-2, investment promotion building, 568 Fenglin Avenue, Nanchang Economic and Technological Development Zone, Nanchang City, Jiangxi Province

Patentee after: Jiangxi jindatong New Material Technology Co.,Ltd.

Address before: Room 105g, biology and medicine innovation building, 199 GuoShouJing Road, Shanghai pilot Free Trade Zone, Pudong New Area, Shanghai, 201203

Patentee before: Shanghai Jiaotong University Intellectual Property Management Co.,Ltd.

Patentee before: Shu Da

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20100120