CN101255398A - A biogas generator - Google Patents

A biogas generator Download PDF

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Publication number
CN101255398A
CN101255398A CNA2007100182122A CN200710018212A CN101255398A CN 101255398 A CN101255398 A CN 101255398A CN A2007100182122 A CNA2007100182122 A CN A2007100182122A CN 200710018212 A CN200710018212 A CN 200710018212A CN 101255398 A CN101255398 A CN 101255398A
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fermentation tank
anaerobic fermentation
rotating shaft
biogas
generating device
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李金平
王林军
王春龙
岳华
喜文华
敏政
马希金
袁吉
王磊磊
王立璞
常素玲
武磊
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Lanzhou University of Technology
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Lanzhou University of Technology
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

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Abstract

一种沼气发生装置,其目的是同时有效解决沼气发生器内沼气原料分层严重和清渣出料困难这两个技术问题,有一两端封闭的圆桶状的厌氧发酵罐(1),在厌氧发酵罐(1)的一端的壳体上开有出气口(①)、生物质原料进口(②),在厌氧发酵罐(1)的另一端的壳体上开有排渣口(③),转轴(6)穿过厌氧发酵罐(1),转轴(6)分别通过轴承(3)安装在厌氧发酵罐(1)两端的壳体上,在位于厌氧发酵罐(1)内部的转轴(6)上安装有一螺旋叶片(2),转轴(6)由一动力机构驱动转动。

Figure 200710018212

A biogas generating device, the purpose of which is to effectively solve the two technical problems of serious stratification of biogas raw materials and difficulty in removing slag and discharging materials in the biogas generator at the same time. There is a drum-shaped anaerobic fermentation tank (1) with both ends closed, An air outlet (①) and a biomass raw material inlet (②) are opened on the shell at one end of the anaerobic fermentation tank (1), and a slag discharge port is opened on the shell at the other end of the anaerobic fermentation tank (1) (3), the rotating shaft (6) passes through the anaerobic fermentation tank (1), and the rotating shaft (6) is installed on the housings at both ends of the anaerobic fermentation tank (1) through bearings (3) respectively, and is located in the anaerobic fermentation tank ( 1) A helical blade (2) is installed on the internal rotating shaft (6), and the rotating shaft (6) is driven to rotate by a power mechanism.

Figure 200710018212

Description

一种沼气发生装置 A biogas generator

技术领域 technical field

本发明涉及一种沼气的发生装置。The invention relates to a biogas generating device.

背景技术 Background technique

沼气是一种优质、高效、绿色、环保的燃料,替代传统能源的前景非常广阔。但由于沼气池型采用静态发酵工艺,导致发酵间存在“微生物贫乏区”、“发酵盲区”和“料液短路”。农村家用水压式沼气池运行一段时间后,池内原料由于比重不同和自然沉降规律,发酵器内从下至上逐步分为沉淀层、活性层、清液层和浮渣层,造成沼气池“结壳”问题。结壳已成为当前农村水压式沼气池存在的突出问题。多年的检验证明,以人畜粪便为主要发酵原料的沼气池,一年后结壳的厚度为18~25厘米;以杂草稻草为主要发酵原料的沼气池,一年后结壳厚度为25~35厘米。结壳的形成,导致池内产生的沼气集聚受阻,有效容积和贮气室减小,原料利用率降低,产气量减少。结壳严重时,往往会使一座好端端的沼气池变成“病池”、废池。另外,沼气池“结壳”问题也带来清渣出料困难、产气率低和管理不便等技术问题。这些问题严重影响了沼气技术的利用和推广。Biogas is a high-quality, high-efficiency, green and environmentally friendly fuel, and has a very broad prospect of replacing traditional energy sources. However, due to the static fermentation process used in the biogas digester type, there are "microbe-poor areas", "fermentation blind areas" and "feed-liquid short circuits" in the fermentation room. After the rural household hydraulic biogas digesters have been in operation for a period of time, due to the different specific gravity and natural sedimentation of the raw materials in the digester, the fermenter is gradually divided into sediment layer, active layer, clear liquid layer and scum layer from bottom to top, resulting in the "consolidation" of the biogas digester. shell" problem. Incrustation has become a prominent problem in the current rural hydraulic biogas digesters. Years of inspections have proved that for biogas digesters that use human and animal feces as the main fermentation raw material, the thickness of the crust will be 18-25 cm after one year; 35 cm. The formation of crusts will hinder the accumulation of biogas generated in the pond, reduce the effective volume and gas storage chamber, reduce the utilization rate of raw materials, and reduce the gas production. When the incrustation is serious, it will often turn a good biogas digester into a "sick pond" or a waste pond. In addition, the "crust" problem of biogas digesters also brings technical problems such as difficulty in removing slag and discharging materials, low gas production rate and inconvenient management. These problems have seriously affected the utilization and promotion of biogas technology.

为了有效解决沼气发生器内沼气原料分层严重或清渣出料困难等技术难题,中国实用新型专利“沼气池专用抽液破壳泵”(专利号ZL 200520006297.9),设计了一种沼气池专用抽液破壳泵,它可以通过抽取沼气池的沼液,使沼液沿导管进入沼气池拱顶向下喷射,将沼气池内原料表面的结壳冲破化解。In order to effectively solve technical problems such as serious stratification of biogas raw materials in the biogas generator or difficulty in removing slag and discharging materials, the Chinese utility model patent "special pump for pumping and breaking shells for biogas digesters" (patent number ZL 200520006297.9) designed a special pump for biogas digesters Liquid pumping shell breaking pump, it can pump the biogas slurry from the biogas tank, make the biogas slurry enter the vault of the biogas tank along the conduit and spray downwards, break through and dissolve the crust on the surface of the raw material in the biogas tank.

中国发明专利“全自动沼气池”(申请号200510099750.X)属水压式沼气池,出料间、沉降间由水压间改进而成。当发酵间积蓄沼气时,把部分沼液压往出料间及沉降间,产生水位差,形成沼气压力;沼气用户使用沼气时,压力减小,沼液返回发酵间。这种现象就叫交换反应,交换反应产生的沼液流动是往返流动的。The Chinese invention patent "Full-automatic biogas digester" (application number 200510099750.X) is a hydraulic biogas digester, and the discharge room and settlement room are improved from hydraulic rooms. When the biogas is stored in the fermentation room, part of the biogas hydraulic pressure is sent to the discharge room and the settlement room to generate a water level difference and form a biogas pressure; when the biogas user uses the biogas, the pressure decreases and the biogas liquid returns to the fermentation room. This phenomenon is called exchange reaction, and the flow of biogas slurry produced by exchange reaction flows back and forth.

中国实用新型专利“连续式自排渣沼气发生罐”(专利号200620008635.7)公开了一种连续式自排渣沼气发生罐,它的主体为圆筒型结构,以卧式斜向安装,倾斜度为1∶3-5;罐体的前端底部开有进料口,该开口连接进料通道,罐体的后端也是在底部开口,该开口连出渣通道,出渣通道的上端接入出渣池;在沼气罐的上方接有沼气出气口;另在进料通道的下方位置设一用于与厕所接通预留管。The Chinese utility model patent "continuous self-discharging biogas generating tank" (Patent No. 200620008635.7) discloses a continuous self-discharging biogas generating tank. The ratio is 1:3-5; there is a feeding port at the bottom of the front end of the tank body, which is connected to the feeding channel, and the rear end of the tank body is also opened at the bottom, and the opening is connected to the slag discharge channel, and the upper end of the slag discharge channel is connected to the discharge channel. A slag pond; a biogas outlet is connected above the biogas tank; and a reserved pipe for connecting with the toilet is provided at the lower part of the feed channel.

上述发明专利装置有些解决了沼气原料分层严重的技术问题,有些解决了沼气发生器清渣出料困难的技术难题,但是,还没有一种装置能同时解决沼气发生器内沼气原料分层严重和清渣出料困难这两个技术难题。Some of the above-mentioned patented devices solve the technical problem of serious stratification of biogas raw materials, and some solve the technical problem of difficult slag removal in biogas generators. However, there is no device that can simultaneously solve the problem of serious stratification of biogas raw materials in biogas generators. And the two technical problems of difficult slag discharge.

发明内容 Contents of the invention

本发明的目的是同时有效解决沼气发生器内沼气原料分层严重和清渣出料困难这两个技术问题。The purpose of the invention is to simultaneously effectively solve the two technical problems of severe stratification of biogas raw materials in a biogas generator and difficulty in removing slag and discharging materials.

本发明是一种沼气发生装置,有一两端封闭的圆桶状的厌氧发酵罐1,在厌氧发酵罐1的一端的壳体上开有出气口①、生物质原料进口②,在厌氧发酵罐1的另一端的壳体上开有排渣口③,转轴6穿过厌氧发酵罐1,转轴6分别通过轴承3安装在厌氧发酵罐1两端的壳体上,在位于厌氧发酵罐1内部的转轴6上安装有一螺旋叶片2,转轴6由一动力机构驱动转动。The present invention is a biogas generating device, which has a barrel-shaped anaerobic fermentation tank 1 with both ends closed, and an air outlet ① and a biomass raw material inlet ② are opened on the shell at one end of the anaerobic fermentation tank 1. The shell at the other end of the oxygen fermentation tank 1 is provided with a slag discharge port ③, the rotating shaft 6 passes through the anaerobic fermentation tank 1, and the rotating shaft 6 is installed on the shells at both ends of the anaerobic fermentation tank 1 through bearings 3 respectively. A screw blade 2 is installed on the rotating shaft 6 inside the oxygen fermenter 1, and the rotating shaft 6 is driven to rotate by a power mechanism.

本发明是集搅拌和排渣于一体的沼气发生装置,转轴6上的螺旋叶片2的作用相当于一个螺旋泥浆泵的作用,螺旋叶片2可对厌氧发酵罐1中的生物质原料进行搅拌,厌氧发酵罐1中的生物质原料从下向上输运,可有效解决沼气原料分层的问题;当螺旋叶片2旋转时,由于离心力的作用,生物质料渣在螺旋叶片2的带动下被排出厌氧发酵罐1。The present invention is a biogas generating device integrating stirring and slag discharge. The function of the screw blade 2 on the rotating shaft 6 is equivalent to that of a screw mud pump. The screw blade 2 can stir the biomass raw material in the anaerobic fermentation tank 1 , the biomass raw material in the anaerobic fermentation tank 1 is transported from bottom to top, which can effectively solve the problem of biogas raw material stratification; when the screw blade 2 rotates, due to the centrifugal force, the biomass slag is driven by the screw blade Drain the anaerobic fermentation tank 1.

附图说明 Description of drawings

图1是本发明的结构示意图,是沿厌氧发酵罐1圆桶状部分壳体的轴心线OO′的纵向剖面图,图中螺旋叶片实际上是一体的。Fig. 1 is a schematic structural view of the present invention, which is a longitudinal sectional view along the axis line OO' of an anaerobic fermenter 1 drum-shaped partial shell, in which the helical blades are actually integrated.

具体实施方式 Detailed ways

如图1所示,本发明的沼气发生装置,有一两端封闭的圆桶状的厌氧发酵罐1,在厌氧发酵罐1的一端的壳体上开有出气口①、生物质原料进口②,在厌氧发酵罐1的另一端的壳体上开有排渣口③,转轴6穿过厌氧发酵罐1,转轴6分别通过轴承3安装在厌氧发酵罐1两端的壳体上,在位于厌氧发酵罐1内部的转轴6上安装有一螺旋叶片2,转轴6由一动力机构驱动转动。转轴6轴心线与厌氧发酵罐1圆桶状部分壳体的轴心线OO′平行。驱动转轴6转动的动力机构为安装在转轴6一端的皮带传动机构,其中皮带轮5安装在转轴6的一端,通过皮带4连接一电机(图中未标示)。螺旋叶片2与转轴6之间采用整体铸造,或焊接,或紧固件方式连接。圆桶状的厌氧发酵罐1的轴心线OO′垂直于水平面,或者平行于水平面。As shown in Figure 1, the biogas generating device of the present invention has a barrel-shaped anaerobic fermentation tank 1 with both ends closed, and an air outlet ① and a biomass raw material inlet are arranged on the shell at one end of the anaerobic fermentation tank 1. ②, there is a slagging port ③ on the shell at the other end of the anaerobic fermentation tank 1, the rotating shaft 6 passes through the anaerobic fermentation tank 1, and the rotating shaft 6 is respectively installed on the shells at both ends of the anaerobic fermentation tank 1 through bearings 3 A helical blade 2 is installed on the rotating shaft 6 inside the anaerobic fermentation tank 1, and the rotating shaft 6 is driven to rotate by a power mechanism. The axis line of the rotating shaft 6 is parallel to the axis line OO' of the anaerobic fermentation tank 1 drum-shaped partial shell. The power mechanism that drives the rotating shaft 6 to rotate is a belt transmission mechanism installed at one end of the rotating shaft 6, wherein the belt pulley 5 is installed at one end of the rotating shaft 6, and is connected to a motor (not shown in the figure) by the belt 4. The spiral blade 2 and the rotating shaft 6 are connected by integral casting, welding, or fasteners. The axis line OO' of the barrel-shaped anaerobic fermentation tank 1 is perpendicular to the horizontal plane, or parallel to the horizontal plane.

如图1所示,本发明的工作过程为:电机通过皮带4和皮带轮5带动转轴6转动,转轴6带动螺旋叶片2旋转,其作用相当于一个多相混输泵,通过排渣口③将生物质残渣从厌氧发酵罐1中排出。厌氧发酵罐1产生的沼气通过出气口①口排出,③为生物质原料进口。As shown in Figure 1, the working process of the present invention is: the motor drives the rotating shaft 6 to rotate through the belt 4 and the pulley 5, and the rotating shaft 6 drives the screw blade 2 to rotate, which is equivalent to a multi-phase mixed transport pump. The biomass residue is discharged from the anaerobic fermentation tank 1 . The biogas produced by the anaerobic fermentation tank 1 is discharged through the gas outlet ①, and ③ is the import of biomass raw materials.

Claims (5)

1. 一种沼气发生装置,有一两端封闭的圆桶状的厌氧发酵罐(1),在厌氧发酵罐(1)的一端的壳体上开有出气口(①)、生物质原料进口(②),在厌氧发酵罐(1)的另一端的壳体上开有排渣口(③),其特征在于转轴(6)穿过厌氧发酵罐(1),转轴(6)分别通过轴承(3)安装在厌氧发酵罐(1)两端的壳体上,在位于厌氧发酵罐(1)内部的转轴(6)上安装有一螺旋叶片(2),转轴(6)由一动力机构驱动转动。1. A biogas generating device, which has a barrel-shaped anaerobic fermentation tank (1) with both ends closed, and a gas outlet (①) and biomass raw materials are opened on the shell at one end of the anaerobic fermentation tank (1). Inlet (②), there is a slag outlet (③) on the shell at the other end of the anaerobic fermentation tank (1), which is characterized in that the rotating shaft (6) passes through the anaerobic fermentation tank (1), and the rotating shaft (6) The bearings (3) are respectively installed on the housings at both ends of the anaerobic fermentation tank (1), and a helical blade (2) is installed on the rotating shaft (6) inside the anaerobic fermentation tank (1), and the rotating shaft (6) is formed by A power mechanism drives the rotation. 2. 根据权利要求1所述的一种沼气发生装置,其特征在于转轴(6)轴心线与厌氧发酵罐(1)圆桶状部分壳体的轴心线(OO′)平行。2. A biogas generating device according to claim 1, characterized in that the axis of the rotating shaft (6) is parallel to the axis (OO') of the barrel-shaped part of the anaerobic fermentation tank (1). 3. 根据权利要求1所述的一种沼气发生装置,其特征在于驱动转轴(6)转动的动力机构为安装在转轴(6)一端的皮带传动机构,其中皮带轮(5)安装在转轴(6)的一端,通过皮带(4)连接一电机。3. A biogas generating device according to claim 1, characterized in that the power mechanism that drives the rotating shaft (6) to rotate is a belt transmission mechanism installed at one end of the rotating shaft (6), wherein the pulley (5) is installed on the rotating shaft (6) ) is connected to a motor by a belt (4). 4. 根据权利要求1所述的一种沼气发生装置,其特征在于螺旋叶片(2)与转轴(6)之间采用整体铸造,或焊接,或紧固件方式连接。4. A biogas generating device according to claim 1, characterized in that the spiral blade (2) and the rotating shaft (6) are connected by integral casting, welding, or fasteners. 5. 根据权利要求1所述的一种沼气发生装置,其特征在于圆桶状的厌氧发酵罐(1)的轴心线(OO′)垂直于水平面,或者平行于水平面。5. A biogas generating device according to claim 1, characterized in that the axis (OO') of the barrel-shaped anaerobic fermentation tank (1) is perpendicular to the horizontal plane, or parallel to the horizontal plane.
CNA2007100182122A 2007-06-20 2007-06-20 A biogas generator Pending CN101255398A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102605117A (en) * 2012-04-18 2012-07-25 长沙凯瑞重工机械有限公司 Steel slag hot-integrating slag ladle provided with stirring device
CN104370427A (en) * 2013-08-15 2015-02-25 林炳营 Biogas methane gas production special-purpose activated sludge
CN107603861A (en) * 2017-10-11 2018-01-19 李四英 Sludge gas collecting device caused by a kind of rubbish

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102605117A (en) * 2012-04-18 2012-07-25 长沙凯瑞重工机械有限公司 Steel slag hot-integrating slag ladle provided with stirring device
CN104370427A (en) * 2013-08-15 2015-02-25 林炳营 Biogas methane gas production special-purpose activated sludge
CN107603861A (en) * 2017-10-11 2018-01-19 李四英 Sludge gas collecting device caused by a kind of rubbish

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