CN101244996A - A vertical bubbling oxidation reaction device for synthesizing naphthalene dicarboxylic acid - Google Patents
A vertical bubbling oxidation reaction device for synthesizing naphthalene dicarboxylic acid Download PDFInfo
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- CN101244996A CN101244996A CNA200710079322XA CN200710079322A CN101244996A CN 101244996 A CN101244996 A CN 101244996A CN A200710079322X A CNA200710079322X A CN A200710079322XA CN 200710079322 A CN200710079322 A CN 200710079322A CN 101244996 A CN101244996 A CN 101244996A
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- 238000007254 oxidation reaction Methods 0.000 title claims abstract description 30
- 230000005587 bubbling Effects 0.000 title claims abstract description 10
- KYTZHLUVELPASH-UHFFFAOYSA-N naphthalene-1,2-dicarboxylic acid Chemical compound C1=CC=CC2=C(C(O)=O)C(C(=O)O)=CC=C21 KYTZHLUVELPASH-UHFFFAOYSA-N 0.000 title claims abstract description 9
- 230000002194 synthesizing effect Effects 0.000 title claims abstract description 7
- 238000006243 chemical reaction Methods 0.000 claims abstract description 25
- 239000007788 liquid Substances 0.000 claims abstract description 9
- 238000012856 packing Methods 0.000 claims abstract description 8
- 238000009826 distribution Methods 0.000 claims description 3
- 239000011800 void material Substances 0.000 claims 1
- 238000003756 stirring Methods 0.000 abstract description 4
- 239000012295 chemical reaction liquid Substances 0.000 abstract description 2
- 238000012423 maintenance Methods 0.000 abstract description 2
- 239000007921 spray Substances 0.000 abstract description 2
- 239000007789 gas Substances 0.000 description 19
- 230000003647 oxidation Effects 0.000 description 11
- 239000000047 product Substances 0.000 description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 6
- 229910052760 oxygen Inorganic materials 0.000 description 6
- 239000001301 oxygen Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 239000007791 liquid phase Substances 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000003786 synthesis reaction Methods 0.000 description 3
- URLKBWYHVLBVBO-UHFFFAOYSA-N Para-Xylene Chemical group CC1=CC=C(C)C=C1 URLKBWYHVLBVBO-UHFFFAOYSA-N 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- RXOHFPCZGPKIRD-UHFFFAOYSA-N naphthalene-2,6-dicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 description 2
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 2
- GWLLTEXUIOFAFE-UHFFFAOYSA-N 2,6-diisopropylnaphthalene Chemical compound C1=C(C(C)C)C=CC2=CC(C(C)C)=CC=C21 GWLLTEXUIOFAFE-UHFFFAOYSA-N 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 125000001624 naphthyl group Chemical group 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 238000005502 peroxidation Methods 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000007086 side reaction Methods 0.000 description 1
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Abstract
一种合成萘二甲酸用的立式鼓泡氧化反应装置,主要由直筒体(1),顶盖(2),底盖(3),液体分布器(4),规整填料(5),反应液(6),气体分布器(7),进料口(8)和出料口(9)组成,其反应装置主要为立式筒状结构,顶部设置有液体分布器(4),规整填料(5),内盛反应液(6),底部设置有由距底端中心均匀分布(4~8)根喷管(71)组成的气体分布器(7)。装置中根据氧化反应的需要设置了精馏段(11),自由段(12)和反应段(13),其侧还设置有进料口(8)和出料口(9)。本发明结构简单,操作方便,工作可靠,不采用搅拌装置,造价低廉,使用维护修理简易。
A vertical bubbling oxidation reaction device for synthesizing naphthalene dicarboxylic acid, mainly composed of a straight cylinder (1), a top cover (2), a bottom cover (3), a liquid distributor (4), a structured packing (5), a reaction Liquid (6), gas distributor (7), feed inlet (8) and outlet (9), the reaction device is mainly a vertical cylindrical structure, the top is equipped with a liquid distributor (4), structured packing (5) The reaction solution (6) is contained inside, and the bottom is provided with a gas distributor (7) consisting of (4-8) spray pipes (71) uniformly distributed from the center of the bottom end. According to the needs of the oxidation reaction, a rectifying section (11), a free section (12) and a reaction section (13) are arranged in the device, and a feed port (8) and a feed port (9) are also provided on the side thereof. The invention has the advantages of simple structure, convenient operation, reliable operation, no stirring device, low cost, and easy maintenance and repair.
Description
技术领域 technical field
本发明涉及一种化工反应合成的设备,尤其涉及以含氧气体在液相中氧化二烷基萘制备2,6-萘二甲酸氧化产物的立式鼓泡氧化反应装置。The invention relates to a chemical reaction synthesis equipment, in particular to a vertical bubbling oxidation reaction device for preparing 2,6-naphthalene dicarboxylic acid oxidation product by oxidizing dialkylnaphthalene in liquid phase with oxygen-containing gas.
背景技术 Background technique
目前,国外用2,6-二烷基萘氧化制备2,6-萘二甲酸的生产工艺与对二甲苯氧化制备对苯二甲酸的生产工艺相似,均采用连续搅拌鼓泡反应器来实现2,6-二烷基萘液相氧化反应,国内尚未见工业化生产的报道。带搅拌的高压反应釜因为有利于传热与加速气液两相之间的传质,而易于操控,因此被选为2,6-二烷基萘液相氧化工艺反应器。但是,该反应器的缺点也是显而易见的,主要是两点:一是设备复杂,维修成本较高,尤其对高温高压条件存在密封问题;二是搅拌需要的能耗也比较高。针对搅拌反应器的不足,开发一种新的合成萘二甲酸用的鼓泡氧化反应装置是十分必要的。At present, the production process of preparing 2,6-naphthalene dicarboxylic acid by oxidation of 2,6-dialkylnaphthalene in foreign countries is similar to the production process of terephthalic acid by oxidation of p-xylene, and both adopt continuous stirring bubble reactor to realize 2 , The liquid-phase oxidation reaction of 6-dialkylnaphthalene has not yet been reported on industrial production in China. A stirred high-pressure reactor is selected as the reactor for the liquid-phase oxidation of 2,6-dialkylnaphthalene because it is conducive to heat transfer and accelerated mass transfer between the gas-liquid two-phase, and is easy to operate. However, the disadvantages of this reactor are also obvious, mainly in two points: one is that the equipment is complex, the maintenance cost is high, especially there is a sealing problem for high temperature and high pressure conditions; the other is that the energy consumption required for stirring is relatively high. Aiming at the deficiency of the stirred reactor, it is very necessary to develop a new bubbling oxidation reaction device for the synthesis of naphthalene dicarboxylic acid.
发明内容 Contents of the invention
根据背景技术所述,本发明的目的在于提供一种针对合成萘二甲酸用的高效节能型反应装置,该装置主要为立式筒状结构,顶部设置有液体分布器,规整填料,内盛反应液,底部设置有对氧化反应十分重要的气体分布器,使含氧气体以逆流方式通过反应区,设备一侧设置有进料口和出料口的立式鼓泡氧化反应装置。According to the background technology, the object of the present invention is to provide a high-efficiency and energy-saving reaction device for the synthesis of naphthalene dicarboxylic acid. The bottom is equipped with a gas distributor that is very important for the oxidation reaction, so that the oxygen-containing gas passes through the reaction area in a countercurrent manner, and a vertical bubbling oxidation reaction device with a feed inlet and a discharge outlet is installed on one side of the equipment.
为了实现上述目的,本发明是通过以下技术方案来实现的:In order to achieve the above object, the present invention is achieved through the following technical solutions:
一种合成萘二甲酸用的立式鼓泡氧化反应装置,主要由直筒体(1),顶盖(2),底盖(3),液体分布器(4),规整填料(5),反应液(6),气体分布器(7),进料口(8)和出料口(9)组成,其中:直筒体(1)为直筒形结构,其长度为L,内壁直径为D,直筒体(1)的长度L应包括氧化反应需要的精馏段(11)的长度,自由段(12)的长度和反应段(13)的长度H,其反应段(13)的长度H应为直筒体(1)长度L的(60~90)%,优选为(70~80)%,而H/D=2~8;精馏段(11)与反应段(13)之间的自由段(12)的长度应为直筒体(1)长度L的(10~20)%;精馏段(11)所处位置内设置具有比表面积α=400~1500,空隙率ε=0.90~0.98,优选比表面积α= 600~1200和空隙率ε=0.92~0.96的规整填料内部构件;直筒体(1)内装填的反应液(6)的体积应为直筒体(1)体积的(40~50)%;直筒体(1)的顶端设置有液体分布器(4),在其上装置有顶盖(2),在底部装置有底盖(3),并在其底部封头处设置有由距底端中心均匀分布(4~8)根喷管(71)组成的气体分布器(7),其总横截面积为直筒体(1)横截面积的(0.5~5)%,优选为(1~3)%,每根喷管(71)出口气速为(3~15)m/s,优选(6~10)m/s;在直筒体(1)的(1/2~2/3)L处设置有进料口(8),在直筒体(1)底部设置有出料口(9);直筒体(1)的整体结构应能承受(170~240)℃的温度,和(0.8~4)Mpa的压力。A vertical bubbling oxidation reaction device for synthesizing naphthalene dicarboxylic acid, mainly composed of a straight cylinder (1), a top cover (2), a bottom cover (3), a liquid distributor (4), a structured packing (5), a reaction Liquid (6), gas distributor (7), feed inlet (8) and discharge outlet (9), wherein: straight cylinder body (1) is a straight cylinder structure, its length is L, inner wall diameter is D, straight cylinder The length L of body (1) should comprise the length of rectifying section (11) that oxidation reaction needs, the length of free section (12) and the length H of reaction section (13), the length H of its reaction section (13) should be (60~90)% of the length L of the straight cylinder (1), preferably (70~80)%, and H/D=2~8; the free section between the rectifying section (11) and the reaction section (13) The length of (12) should be (10~20)% of straight cylinder body (1) length L; Rectifying section (11) is arranged in the position with specific surface area α=400~1500, porosity ε=0.90~0.98, The internal member of structured packing with specific surface area α = 600-1200 and porosity ε = 0.92-0.96 is preferred; the volume of the reaction solution (6) filled in the straight cylinder (1) should be (40-50) of the volume of the straight cylinder (1). )%; the top of the straight cylinder (1) is provided with a liquid distributor (4), a top cover (2) is installed on it, a bottom cover (3) is installed at the bottom, and a A gas distributor (7) composed of (4-8) nozzle pipes (71) evenly distributed from the center of the bottom end, whose total cross-sectional area is (0.5-5)% of the cross-sectional area of the straight cylinder (1), preferably (1~3)%, every nozzle (71) outlet gas velocity is (3~15) m/s, preferably (6~10) m/s; /3) There is a material inlet (8) at L, and a material outlet (9) at the bottom of the straight cylinder (1); the overall structure of the straight cylinder (1) should be able to withstand the temperature of (170-240) ° C, And (0.8 ~ 4) Mpa pressure.
由于采用了上述技术方案,本发明具有如下优点和效果:Owing to adopting above-mentioned technical scheme, the present invention has following advantage and effect:
1、本发明有效地控制了氧化反应朝目标产物的方向进行,而且充分减少副产物的含量,提高目标产物的收率和纯度,同时降低了生产成本。1. The present invention effectively controls the oxidation reaction toward the target product, and fully reduces the content of by-products, improves the yield and purity of the target product, and reduces production costs.
2、本发明不采用搅拌装置,结构简单,工作可靠,造价低廉,使用维护修理简易。2. The present invention does not use a stirring device, has simple structure, reliable operation, low cost, and is easy to use, maintain and repair.
附图说明 Description of drawings
图1为本发明结构总体剖视示意图Fig. 1 is the overall sectional schematic diagram of structure of the present invention
图2为本发明的气体分布器喷管布置第一实施例示意图Fig. 2 is the schematic diagram of the first embodiment of the nozzle arrangement of the gas distributor of the present invention
图3为本发明的气体分布器喷管布置第二实施例示意图Fig. 3 is the schematic diagram of the second embodiment of the nozzle arrangement of the gas distributor of the present invention
图4为本发明实现2,6-二烷基萘氧化流程图Fig. 4 realizes 2,6-dialkylnaphthalene oxidation flowchart for the present invention
具体实施方式 Detailed ways
由图1示出,一种合成萘二甲酸用的立式鼓泡氧化反应装置,主要由直筒体1,顶盖2,底盖3,液体分布器4,规整填料5,反应液6,气体分布器7,进料口8和出料口9组成,其中:直筒体1为直筒形结构,其长度为L,内壁直径为D,直筒体1的长度L应包括氧化反应需要的精馏段11的长度,自由段12的长度和反应段13的长度H,其反应段13的长度H应为直筒体1长度L的(60~90)%,优选为(70~80)%,而H/D=2~8;精馏段11与反应段13之间的自由段12的长度应为直筒体1长度L的(10~20)%;精馏段11所处位置内设置具有比表面积α=400~1500,空隙率ε=0.90~0.98,优选比表面积α=600~1200和空隙率ε=0.92~0.96的规整填料内部构件;直筒体1内装填的反应液6的体积应为直筒体1体积的(40~50)%;直筒体1的顶端设置有液体分布器4,在其上装置有顶盖2,在底部装置有底盖3,并在其底部封头处设置有由距底端中心均匀分布4~8根喷管71组成的气体分布器7,其总横截面积为直筒体1横截面积的(0.5~5)%,优选为(1~3)%,每根喷管71出口气速为(3~15)m/s,优选(6~10)m/s;在直筒体1的(1/2~2/3)L处设置有进料口8,在直筒体1底部设置有出料口9;直筒体1的整体结构应能承受(170~240)℃的高温,和(0.8~4)Mpa的压力。Shown in Fig. 1, a kind of vertical bubbling oxidation reaction device used for synthesizing naphthalene dicarboxylic acid mainly consists of a straight cylinder 1, a
另知,本发明液相反应区里的2,6-二烷基萘及其氧化产物以全混流的形式连续通过反应装置,而含氧气体以逆流方式通过反应区。含氧气体从反应段13底部引入,并通过气体分布器7加入到反应器中。气体分布器7为底部的封头处,可以形成在液相反应区所需的氧。这一模式有利于提高目标产物的选择性,因为2,6-二异丙基萘的氧化机理较为复杂,需要经历单异丙基被氧化成酮或酮醇,接着氧化成酸,接着第二个异丙基相应地通过该步骤氧化成酸,同时还有过氧化的副反应导致萘环断裂而生成偏苯三酸,所以采用反应区直接进气,充分达到原料、催化剂与含氧气体的混合,可以很好地控制氧化反应朝目标产物的方向进行,能充分减少副产物的含量,提高目标产物的收率和纯度。It is also known that the 2,6-dialkylnaphthalene and its oxidation products in the liquid phase reaction zone of the present invention pass through the reaction device continuously in the form of fully mixed flow, while the oxygen-containing gas passes through the reaction zone in a countercurrent manner. Oxygen-containing gas is introduced from the bottom of
充入反应器的气体分布对氧化反应具有十分重要的作用,由图2和图3示出,本发明的重要结构组成气体分布器7的喷管布置两种方案实施例的示意图。The gas distribution charged into the reactor plays a very important role in the oxidation reaction, as shown in Fig. 2 and Fig. 3, the schematic diagrams of two schemes of embodiment of nozzle layout of
第一实施例是四根喷管71距中心1/2半径R处均匀分布,或中心处一根喷管71,离中心1/1半径R处均匀分布三根喷管71。In the first embodiment, four nozzles 71 are evenly distributed at 1/2 radius R from the center, or one nozzle 71 is at the center, and three nozzles 71 are evenly distributed at 1/1 radius R from the center.
第二实施例是八根喷管71距中心1/2半径R处均匀分布,或离中心1/3半径R处均匀分布四根喷管71,在离中心2/3半径R处均匀分布另四根喷管71,并两者相互错开。In the second embodiment, eight nozzles 71 are evenly distributed at 1/2 radius R from the center, or four nozzles 71 are evenly distributed at 1/3 radius R from the center, and evenly distributed at 2/3 radius R from the center. Four spray pipes 71, and both are mutually staggered.
由图4示出2,6-二烷基萘氧化流程图,示出本发明在氧化流程中所处的地位和作用。Figure 4 shows the oxidation flow diagram of 2,6-dialkylnaphthalene, which shows the position and function of the present invention in the oxidation scheme.
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CN102010321A (en) * | 2010-12-04 | 2011-04-13 | 宜兴市恒兴精细化工有限公司 | Process for continuously producing isobutyric acid |
CN114832738A (en) * | 2021-08-30 | 2022-08-02 | 煤炭科学技术研究院有限公司 | Reactor with a reactor shell |
CN116063260A (en) * | 2021-10-29 | 2023-05-05 | 中化学科学技术研究有限公司 | A kind of chlorinated o-xylene continuous oxidation process |
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JPH078821B2 (en) * | 1986-09-26 | 1995-02-01 | 三井石油化学工業株式会社 | Method for producing aromatic carboxylic acid |
CN1328236C (en) * | 2005-01-21 | 2007-07-25 | 浙江大学 | Oxidizing device for producing aromatic carboxylic acid |
CN201006863Y (en) * | 2007-02-16 | 2008-01-16 | 北京石油化工学院 | A vertical bubbling oxidation reaction device for synthesizing naphthalene dicarboxylic acid |
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CN102010321A (en) * | 2010-12-04 | 2011-04-13 | 宜兴市恒兴精细化工有限公司 | Process for continuously producing isobutyric acid |
CN114832738A (en) * | 2021-08-30 | 2022-08-02 | 煤炭科学技术研究院有限公司 | Reactor with a reactor shell |
CN116063260A (en) * | 2021-10-29 | 2023-05-05 | 中化学科学技术研究有限公司 | A kind of chlorinated o-xylene continuous oxidation process |
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