CN101244996A - A vertical bubbling oxidation reaction device for synthesizing naphthalene dicarboxylic acid - Google Patents

A vertical bubbling oxidation reaction device for synthesizing naphthalene dicarboxylic acid Download PDF

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CN101244996A
CN101244996A CNA200710079322XA CN200710079322A CN101244996A CN 101244996 A CN101244996 A CN 101244996A CN A200710079322X A CNA200710079322X A CN A200710079322XA CN 200710079322 A CN200710079322 A CN 200710079322A CN 101244996 A CN101244996 A CN 101244996A
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straight cylinder
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靳海波
佟泽民
郭志武
杨索和
何广湘
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Beijing Institute of Petrochemical Technology
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Abstract

一种合成萘二甲酸用的立式鼓泡氧化反应装置,主要由直筒体(1),顶盖(2),底盖(3),液体分布器(4),规整填料(5),反应液(6),气体分布器(7),进料口(8)和出料口(9)组成,其反应装置主要为立式筒状结构,顶部设置有液体分布器(4),规整填料(5),内盛反应液(6),底部设置有由距底端中心均匀分布(4~8)根喷管(71)组成的气体分布器(7)。装置中根据氧化反应的需要设置了精馏段(11),自由段(12)和反应段(13),其侧还设置有进料口(8)和出料口(9)。本发明结构简单,操作方便,工作可靠,不采用搅拌装置,造价低廉,使用维护修理简易。

Figure 200710079322

A vertical bubbling oxidation reaction device for synthesizing naphthalene dicarboxylic acid, mainly composed of a straight cylinder (1), a top cover (2), a bottom cover (3), a liquid distributor (4), a structured packing (5), a reaction Liquid (6), gas distributor (7), feed inlet (8) and outlet (9), the reaction device is mainly a vertical cylindrical structure, the top is equipped with a liquid distributor (4), structured packing (5) The reaction solution (6) is contained inside, and the bottom is provided with a gas distributor (7) consisting of (4-8) spray pipes (71) uniformly distributed from the center of the bottom end. According to the needs of the oxidation reaction, a rectifying section (11), a free section (12) and a reaction section (13) are arranged in the device, and a feed port (8) and a feed port (9) are also provided on the side thereof. The invention has the advantages of simple structure, convenient operation, reliable operation, no stirring device, low cost, and easy maintenance and repair.

Figure 200710079322

Description

一种合成萘二甲酸用的立式鼓泡氧化反应装置 A vertical bubbling oxidation reaction device for synthesizing naphthalene dicarboxylic acid

技术领域 technical field

本发明涉及一种化工反应合成的设备,尤其涉及以含氧气体在液相中氧化二烷基萘制备2,6-萘二甲酸氧化产物的立式鼓泡氧化反应装置。The invention relates to a chemical reaction synthesis equipment, in particular to a vertical bubbling oxidation reaction device for preparing 2,6-naphthalene dicarboxylic acid oxidation product by oxidizing dialkylnaphthalene in liquid phase with oxygen-containing gas.

背景技术 Background technique

目前,国外用2,6-二烷基萘氧化制备2,6-萘二甲酸的生产工艺与对二甲苯氧化制备对苯二甲酸的生产工艺相似,均采用连续搅拌鼓泡反应器来实现2,6-二烷基萘液相氧化反应,国内尚未见工业化生产的报道。带搅拌的高压反应釜因为有利于传热与加速气液两相之间的传质,而易于操控,因此被选为2,6-二烷基萘液相氧化工艺反应器。但是,该反应器的缺点也是显而易见的,主要是两点:一是设备复杂,维修成本较高,尤其对高温高压条件存在密封问题;二是搅拌需要的能耗也比较高。针对搅拌反应器的不足,开发一种新的合成萘二甲酸用的鼓泡氧化反应装置是十分必要的。At present, the production process of preparing 2,6-naphthalene dicarboxylic acid by oxidation of 2,6-dialkylnaphthalene in foreign countries is similar to the production process of terephthalic acid by oxidation of p-xylene, and both adopt continuous stirring bubble reactor to realize 2 , The liquid-phase oxidation reaction of 6-dialkylnaphthalene has not yet been reported on industrial production in China. A stirred high-pressure reactor is selected as the reactor for the liquid-phase oxidation of 2,6-dialkylnaphthalene because it is conducive to heat transfer and accelerated mass transfer between the gas-liquid two-phase, and is easy to operate. However, the disadvantages of this reactor are also obvious, mainly in two points: one is that the equipment is complex, the maintenance cost is high, especially there is a sealing problem for high temperature and high pressure conditions; the other is that the energy consumption required for stirring is relatively high. Aiming at the deficiency of the stirred reactor, it is very necessary to develop a new bubbling oxidation reaction device for the synthesis of naphthalene dicarboxylic acid.

发明内容 Contents of the invention

根据背景技术所述,本发明的目的在于提供一种针对合成萘二甲酸用的高效节能型反应装置,该装置主要为立式筒状结构,顶部设置有液体分布器,规整填料,内盛反应液,底部设置有对氧化反应十分重要的气体分布器,使含氧气体以逆流方式通过反应区,设备一侧设置有进料口和出料口的立式鼓泡氧化反应装置。According to the background technology, the object of the present invention is to provide a high-efficiency and energy-saving reaction device for the synthesis of naphthalene dicarboxylic acid. The bottom is equipped with a gas distributor that is very important for the oxidation reaction, so that the oxygen-containing gas passes through the reaction area in a countercurrent manner, and a vertical bubbling oxidation reaction device with a feed inlet and a discharge outlet is installed on one side of the equipment.

为了实现上述目的,本发明是通过以下技术方案来实现的:In order to achieve the above object, the present invention is achieved through the following technical solutions:

一种合成萘二甲酸用的立式鼓泡氧化反应装置,主要由直筒体(1),顶盖(2),底盖(3),液体分布器(4),规整填料(5),反应液(6),气体分布器(7),进料口(8)和出料口(9)组成,其中:直筒体(1)为直筒形结构,其长度为L,内壁直径为D,直筒体(1)的长度L应包括氧化反应需要的精馏段(11)的长度,自由段(12)的长度和反应段(13)的长度H,其反应段(13)的长度H应为直筒体(1)长度L的(60~90)%,优选为(70~80)%,而H/D=2~8;精馏段(11)与反应段(13)之间的自由段(12)的长度应为直筒体(1)长度L的(10~20)%;精馏段(11)所处位置内设置具有比表面积α=400~1500,空隙率ε=0.90~0.98,优选比表面积α= 600~1200和空隙率ε=0.92~0.96的规整填料内部构件;直筒体(1)内装填的反应液(6)的体积应为直筒体(1)体积的(40~50)%;直筒体(1)的顶端设置有液体分布器(4),在其上装置有顶盖(2),在底部装置有底盖(3),并在其底部封头处设置有由距底端中心均匀分布(4~8)根喷管(71)组成的气体分布器(7),其总横截面积为直筒体(1)横截面积的(0.5~5)%,优选为(1~3)%,每根喷管(71)出口气速为(3~15)m/s,优选(6~10)m/s;在直筒体(1)的(1/2~2/3)L处设置有进料口(8),在直筒体(1)底部设置有出料口(9);直筒体(1)的整体结构应能承受(170~240)℃的温度,和(0.8~4)Mpa的压力。A vertical bubbling oxidation reaction device for synthesizing naphthalene dicarboxylic acid, mainly composed of a straight cylinder (1), a top cover (2), a bottom cover (3), a liquid distributor (4), a structured packing (5), a reaction Liquid (6), gas distributor (7), feed inlet (8) and discharge outlet (9), wherein: straight cylinder body (1) is a straight cylinder structure, its length is L, inner wall diameter is D, straight cylinder The length L of body (1) should comprise the length of rectifying section (11) that oxidation reaction needs, the length of free section (12) and the length H of reaction section (13), the length H of its reaction section (13) should be (60~90)% of the length L of the straight cylinder (1), preferably (70~80)%, and H/D=2~8; the free section between the rectifying section (11) and the reaction section (13) The length of (12) should be (10~20)% of straight cylinder body (1) length L; Rectifying section (11) is arranged in the position with specific surface area α=400~1500, porosity ε=0.90~0.98, The internal member of structured packing with specific surface area α = 600-1200 and porosity ε = 0.92-0.96 is preferred; the volume of the reaction solution (6) filled in the straight cylinder (1) should be (40-50) of the volume of the straight cylinder (1). )%; the top of the straight cylinder (1) is provided with a liquid distributor (4), a top cover (2) is installed on it, a bottom cover (3) is installed at the bottom, and a A gas distributor (7) composed of (4-8) nozzle pipes (71) evenly distributed from the center of the bottom end, whose total cross-sectional area is (0.5-5)% of the cross-sectional area of the straight cylinder (1), preferably (1~3)%, every nozzle (71) outlet gas velocity is (3~15) m/s, preferably (6~10) m/s; /3) There is a material inlet (8) at L, and a material outlet (9) at the bottom of the straight cylinder (1); the overall structure of the straight cylinder (1) should be able to withstand the temperature of (170-240) ° C, And (0.8 ~ 4) Mpa pressure.

由于采用了上述技术方案,本发明具有如下优点和效果:Owing to adopting above-mentioned technical scheme, the present invention has following advantage and effect:

1、本发明有效地控制了氧化反应朝目标产物的方向进行,而且充分减少副产物的含量,提高目标产物的收率和纯度,同时降低了生产成本。1. The present invention effectively controls the oxidation reaction toward the target product, and fully reduces the content of by-products, improves the yield and purity of the target product, and reduces production costs.

2、本发明不采用搅拌装置,结构简单,工作可靠,造价低廉,使用维护修理简易。2. The present invention does not use a stirring device, has simple structure, reliable operation, low cost, and is easy to use, maintain and repair.

附图说明 Description of drawings

图1为本发明结构总体剖视示意图Fig. 1 is the overall sectional schematic diagram of structure of the present invention

图2为本发明的气体分布器喷管布置第一实施例示意图Fig. 2 is the schematic diagram of the first embodiment of the nozzle arrangement of the gas distributor of the present invention

图3为本发明的气体分布器喷管布置第二实施例示意图Fig. 3 is the schematic diagram of the second embodiment of the nozzle arrangement of the gas distributor of the present invention

图4为本发明实现2,6-二烷基萘氧化流程图Fig. 4 realizes 2,6-dialkylnaphthalene oxidation flowchart for the present invention

具体实施方式 Detailed ways

由图1示出,一种合成萘二甲酸用的立式鼓泡氧化反应装置,主要由直筒体1,顶盖2,底盖3,液体分布器4,规整填料5,反应液6,气体分布器7,进料口8和出料口9组成,其中:直筒体1为直筒形结构,其长度为L,内壁直径为D,直筒体1的长度L应包括氧化反应需要的精馏段11的长度,自由段12的长度和反应段13的长度H,其反应段13的长度H应为直筒体1长度L的(60~90)%,优选为(70~80)%,而H/D=2~8;精馏段11与反应段13之间的自由段12的长度应为直筒体1长度L的(10~20)%;精馏段11所处位置内设置具有比表面积α=400~1500,空隙率ε=0.90~0.98,优选比表面积α=600~1200和空隙率ε=0.92~0.96的规整填料内部构件;直筒体1内装填的反应液6的体积应为直筒体1体积的(40~50)%;直筒体1的顶端设置有液体分布器4,在其上装置有顶盖2,在底部装置有底盖3,并在其底部封头处设置有由距底端中心均匀分布4~8根喷管71组成的气体分布器7,其总横截面积为直筒体1横截面积的(0.5~5)%,优选为(1~3)%,每根喷管71出口气速为(3~15)m/s,优选(6~10)m/s;在直筒体1的(1/2~2/3)L处设置有进料口8,在直筒体1底部设置有出料口9;直筒体1的整体结构应能承受(170~240)℃的高温,和(0.8~4)Mpa的压力。Shown in Fig. 1, a kind of vertical bubbling oxidation reaction device used for synthesizing naphthalene dicarboxylic acid mainly consists of a straight cylinder 1, a top cover 2, a bottom cover 3, a liquid distributor 4, a structured packing 5, a reaction solution 6, a gas Distributor 7, feed inlet 8 and discharge outlet 9, wherein: straight cylinder 1 is a straight cylinder structure with a length of L and an inner wall diameter of D, and the length L of the straight cylinder 1 should include the rectification section required for the oxidation reaction The length of 11, the length of free section 12 and the length H of reaction section 13, the length H of its reaction section 13 should be (60~90)% of straight cylinder 1 length L, preferably (70~80)%, and H /D=2~8; The length of the free section 12 between the rectifying section 11 and the reaction section 13 should be (10~20)% of the length L of the straight cylinder body 1; α=400~1500, porosity ε=0.90~0.98, preferably specific surface area α=600~1200 and porosity ε=0.92~0.96 internal member of structured packing; the volume of the reaction solution 6 filled in the straight cylinder body 1 should be a straight cylinder (40-50)% of the volume of the body 1; the top of the straight cylinder 1 is provided with a liquid distributor 4, a top cover 2 is installed on it, a bottom cover 3 is installed at the bottom, and a The gas distributor 7 that evenly distributes 4~8 nozzle pipes 71 from the center of the bottom end is formed, and its total cross-sectional area is (0.5~5)% of the cross-sectional area of the straight cylinder body 1, preferably (1~3)%. Root nozzle 71 outlet gas velocity is (3~15) m/s, preferred (6~10) m/s; The (1/2~2/3) L place of straight cylinder body 1 is provided with feeding port 8, A discharge port 9 is arranged at the bottom of the straight cylinder 1; the overall structure of the straight cylinder 1 should be able to withstand a high temperature of (170-240) °C and a pressure of (0.8-4) Mpa.

另知,本发明液相反应区里的2,6-二烷基萘及其氧化产物以全混流的形式连续通过反应装置,而含氧气体以逆流方式通过反应区。含氧气体从反应段13底部引入,并通过气体分布器7加入到反应器中。气体分布器7为底部的封头处,可以形成在液相反应区所需的氧。这一模式有利于提高目标产物的选择性,因为2,6-二异丙基萘的氧化机理较为复杂,需要经历单异丙基被氧化成酮或酮醇,接着氧化成酸,接着第二个异丙基相应地通过该步骤氧化成酸,同时还有过氧化的副反应导致萘环断裂而生成偏苯三酸,所以采用反应区直接进气,充分达到原料、催化剂与含氧气体的混合,可以很好地控制氧化反应朝目标产物的方向进行,能充分减少副产物的含量,提高目标产物的收率和纯度。It is also known that the 2,6-dialkylnaphthalene and its oxidation products in the liquid phase reaction zone of the present invention pass through the reaction device continuously in the form of fully mixed flow, while the oxygen-containing gas passes through the reaction zone in a countercurrent manner. Oxygen-containing gas is introduced from the bottom of reaction section 13 and fed into the reactor through gas distributor 7 . The gas distributor 7 is the head at the bottom, which can form the required oxygen in the liquid phase reaction zone. This mode is conducive to improving the selectivity of the target product, because the oxidation mechanism of 2,6-diisopropylnaphthalene is relatively complicated, and it needs to undergo the oxidation of monoisopropyl to ketone or ketol, followed by oxidation to acid, and then the second The isopropyl group is correspondingly oxidized to acid through this step, and the side reaction of peroxidation leads to the breakage of the naphthalene ring to generate trimellitic acid, so the reaction zone is used to directly feed the gas to fully achieve the raw material, catalyst and oxygen-containing gas. Mixing can well control the oxidation reaction toward the target product, fully reduce the content of by-products, and increase the yield and purity of the target product.

充入反应器的气体分布对氧化反应具有十分重要的作用,由图2和图3示出,本发明的重要结构组成气体分布器7的喷管布置两种方案实施例的示意图。The gas distribution charged into the reactor plays a very important role in the oxidation reaction, as shown in Fig. 2 and Fig. 3, the schematic diagrams of two schemes of embodiment of nozzle layout of gas distributor 7, the important structure of the present invention.

第一实施例是四根喷管71距中心1/2半径R处均匀分布,或中心处一根喷管71,离中心1/1半径R处均匀分布三根喷管71。In the first embodiment, four nozzles 71 are evenly distributed at 1/2 radius R from the center, or one nozzle 71 is at the center, and three nozzles 71 are evenly distributed at 1/1 radius R from the center.

第二实施例是八根喷管71距中心1/2半径R处均匀分布,或离中心1/3半径R处均匀分布四根喷管71,在离中心2/3半径R处均匀分布另四根喷管71,并两者相互错开。In the second embodiment, eight nozzles 71 are evenly distributed at 1/2 radius R from the center, or four nozzles 71 are evenly distributed at 1/3 radius R from the center, and evenly distributed at 2/3 radius R from the center. Four spray pipes 71, and both are mutually staggered.

由图4示出2,6-二烷基萘氧化流程图,示出本发明在氧化流程中所处的地位和作用。Figure 4 shows the oxidation flow diagram of 2,6-dialkylnaphthalene, which shows the position and function of the present invention in the oxidation scheme.

Claims (3)

1. 一种合成萘二甲酸用的立式鼓泡氧化反应装置,主要由直筒体(1),顶盖(2),底盖(3),液体分布器(4),规整填料(5),反应液(6),气体分布器(7),进料口(8)和出料口(9)组成,其特征在于:直筒体(1)为直筒形结构,其长度为L,内壁直径为D,直筒体(1)的长度L应包括氧化反应需要的精馏段(11)的长度,自由段(12)的长度和反应段(13)的长度H,其反应段(13)的长度H应为直筒体(1)长度L的(60~90)%,优选为(70~80)%,而H/D=2~8;精馏段(11)与反应段(13)之间的自由段(12)的长度应为直筒体(1)长度L的(10~20)%;精馏段(11)所处位置内设置具有比表面积α=400~1500,空隙率ε=0.90~0.98,优选比表面积α=600~1200和空隙率ε=0.92~0.96的规整填料内部构件;直筒体(1)内装填的反应液(6)的体积应为直筒体(1)体积的(40~50)%;直筒体(1)的顶端设置有液体分布器(4),在其上装置有顶盖(2),在底部装置有底盖(3),并在其底部封头处设置有由距底端中心均匀分布(4~8)根喷管(71)组成的气体分布器(7),其总横截面积为直筒体(1)横截面积的(0.5~5)%,优选为(1~3)%,每根喷管(71)出口气速为(3~15)m/s,优选(6~10)m/s;在直筒体(1)的(1/2~2/3)L处设置有进料口(8),在直筒体(1)底部设置有出料口(9);直筒体(1)的整体结构应能承受(170~240)℃的温度和(0.8~4)Mpa的压力。1. A vertical bubbling oxidation reaction device for synthesizing naphthalene dicarboxylic acid, mainly composed of a straight cylinder (1), a top cover (2), a bottom cover (3), a liquid distributor (4), and a structured packing (5) , reaction solution (6), gas distributor (7), feed inlet (8) and discharge outlet (9) composition, it is characterized in that: straight cylinder body (1) is straight cylindrical structure, and its length is L, and inner wall diameter For D, the length L of the straight barrel (1) should include the length of the rectifying section (11) that oxidation reaction needs, the length of free section (12) and the length H of reaction section (13), the length of its reaction section (13) Length H should be (60~90)% of length L of straight body (1), preferably (70~80)%, and H/D=2~8; The length of the free section (12) should be (10~20)% of the length L of the straight cylinder (1); the position of the rectifying section (11) is provided with a specific surface area α=400~1500, and the void ratio ε= 0.90~0.98, preferably the internal member of the structured packing with specific surface area α=600~1200 and porosity ε=0.92~0.96; the volume of the reaction solution (6) filled in the straight cylinder (1) should be the volume of the straight cylinder (1) (40~50)%; a liquid distributor (4) is arranged on the top of the straight cylinder (1), a top cover (2) is installed on it, a bottom cover (3) is installed on the bottom, and a head is sealed at the bottom A gas distributor (7) consisting of (4-8) nozzle pipes (71) uniformly distributed from the center of the bottom end is arranged at the center, and its total cross-sectional area is (0.5-5) of the cross-sectional area of the straight cylinder (1). %, preferably (1~3)%, every nozzle (71) outlet gas velocity is (3~15) m/s, preferably (6~10) m/s; /2~2/3) A feed inlet (8) is provided at L, and a discharge outlet (9) is provided at the bottom of the straight cylinder (1); the overall structure of the straight cylinder (1) should be able to withstand (170~240) ℃ temperature and (0.8 ~ 4) Mpa pressure. 2. 根据权利要求1所述的合成萘二甲酸用的立式鼓泡氧化反应装置,其特征在于:气体分布器(7)是四根喷管(71)距中心1/2半径R处均匀分布,或中心处一根喷管(71),离中心1/2半径R处均匀分布三根喷管(71)。2. The vertical bubbling oxidation reaction device for synthesizing naphthalene dicarboxylic acid according to claim 1 is characterized in that: the gas distributor (7) is that four nozzles (71) are evenly spaced from the central 1/2 radius R place Distribution, or one nozzle pipe (71) at the center, and three nozzle pipes (71) evenly distributed at the 1/2 radius R from the center. 3. 根据权利要求1所述的合成萘二甲酸用的立式鼓泡氧化反应装置,其特征在于:气体分布器(7)是八根喷管(71)距中心1/2半径R处均匀分布,或离中心1/3半径R处均匀分布四根喷管(71),在离中心2/3半径R处均匀分布另四根喷管(71),并两者相互错开。3. The vertical bubbling oxidation reaction device for synthesizing naphthalene dicarboxylic acid according to claim 1 is characterized in that: the gas distributor (7) is that eight nozzles (71) are evenly spaced from the central 1/2 radius R place Distribution, or evenly distribute four nozzles (71) at the 1/3 radius R from the center, and evenly distribute the other four nozzles (71) at the 2/3 radius R from the center, and the two are staggered from each other.
CN200710079322XA 2007-02-16 2007-02-16 Vertical type bubbling oxidation reaction device for synthesizing naphthalic acid Expired - Fee Related CN101244996B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102010321A (en) * 2010-12-04 2011-04-13 宜兴市恒兴精细化工有限公司 Process for continuously producing isobutyric acid
CN114832738A (en) * 2021-08-30 2022-08-02 煤炭科学技术研究院有限公司 Reactor with a reactor shell
CN116063260A (en) * 2021-10-29 2023-05-05 中化学科学技术研究有限公司 A kind of chlorinated o-xylene continuous oxidation process

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH078821B2 (en) * 1986-09-26 1995-02-01 三井石油化学工業株式会社 Method for producing aromatic carboxylic acid
CN1328236C (en) * 2005-01-21 2007-07-25 浙江大学 Oxidizing device for producing aromatic carboxylic acid
CN201006863Y (en) * 2007-02-16 2008-01-16 北京石油化工学院 A vertical bubbling oxidation reaction device for synthesizing naphthalene dicarboxylic acid

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102010321A (en) * 2010-12-04 2011-04-13 宜兴市恒兴精细化工有限公司 Process for continuously producing isobutyric acid
CN114832738A (en) * 2021-08-30 2022-08-02 煤炭科学技术研究院有限公司 Reactor with a reactor shell
CN116063260A (en) * 2021-10-29 2023-05-05 中化学科学技术研究有限公司 A kind of chlorinated o-xylene continuous oxidation process

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