Description of drawings
Fig. 1 is a schematic diagram, and general transformer device structure is described;
Fig. 2 is a schematic diagram, and first preferred embodiment of process leakage-adjustable inductance transformer of the present invention is described;
Fig. 3 is a schematic diagram, and the composition situation of one first iron core and one second iron core is described in this first preferred embodiment;
Fig. 4 is a schematic diagram, and this first situation of protruding this second iron core unshakable in one's determination is described in this first preferred embodiment;
Fig. 5 is a schematic diagram, and second preferred embodiment of process leakage-adjustable inductance transformer of the present invention is described;
Fig. 6 is a schematic diagram, and the another kind of structural change of this second iron core is described in above-mentioned second preferred embodiment;
Fig. 7 is a schematic diagram, and the 3rd preferred embodiment of process leakage-adjustable inductance transformer of the present invention is described;
Fig. 8 is a schematic diagram, and the 4th preferred embodiment of process leakage-adjustable inductance transformer of the present invention is described;
Fig. 9 is a schematic diagram, and the 5th preferred embodiment of process leakage-adjustable inductance transformer of the present invention is described;
Figure 10 is a schematic diagram, and the 6th preferred embodiment of process leakage-adjustable inductance transformer of the present invention is described;
Figure 11 is a schematic diagram, and the 7th preferred embodiment of process leakage-adjustable inductance transformer of the present invention is described;
Figure 12 is a schematic diagram, and the 8th preferred embodiment of process leakage-adjustable inductance transformer of the present invention is described;
Figure 13 is a schematic diagram, and the 9th preferred embodiment of process leakage-adjustable inductance transformer of the present invention is described;
Figure 14 is a schematic diagram, and the tenth preferred embodiment of process leakage-adjustable inductance transformer of the present invention is described;
Figure 15 is a schematic diagram, and the 11 preferred embodiment of process leakage-adjustable inductance transformer of the present invention is described;
Figure 16 is a schematic diagram, and the 12 preferred embodiment of process leakage-adjustable inductance transformer of the present invention is described;
Figure 17 is a schematic diagram, and the 13 preferred embodiment of process leakage-adjustable inductance transformer of the present invention is described;
Figure 18 is a schematic diagram, and the combination situations in the 13 preferred embodiment is described;
Figure 19 is a schematic diagram, and the 14 preferred embodiment of process leakage-adjustable inductance transformer of the present invention is described; And
Figure 20 is a schematic diagram, and the composition structure in the 14 preferred embodiment is described.
Embodiment
The present invention is described in detail below in conjunction with drawings and Examples:
Before the present invention is described in detail, be noted that in the following description content that similarly assembly is to represent with identical numbering.
Shown in Fig. 2,3,4, first preferred embodiment of process leakage-adjustable inductance transformer 200 of the present invention comprises a drum stand unit 20, a primary coil 30, a level coil 40, and a core unit 50.
This primary and secondary coil 30,40 all is to be arranged at this drum stand unit 20.
This core unit 50 is the flux paths that are mounted on this drum stand unit 20 and form this primary coil 30 of a connection and this secondary coil 40, this core unit 50 comprise second iron core 52, that one first iron core 51, is connected in this first iron core 51 be formed at this first unshakable in one's determination 51 with this second iron core 52 between and near the primary flux district 53 (with overlapped shadow representation) of this primary coil 30, and one be formed at this first unshakable in one's determination 51 with this second iron core 52 between and the secondary magnetic flux district 54 (equally with overlapped shadow representation) of close this secondary coil 40.
This drum stand unit 20 comprises a perforation of extending along a length direction X 21, two headspace 22 or openings that correspond respectively to these first 51 two ends unshakable in one's determination, and a conducting strip 23 in being embedded in.
Described headspace 22 or opening are meant in the present embodiment and are formed on the open space (with imaginary wire frame signal) of these first 51 two ends unshakable in one's determination along moving direction (this length direction X), this drum stand unit 20 just must plan that described headspace 22 can relatively move to allow this first iron core 51, second iron core 52 when design, described in the present embodiment headspace 22 is to allow that this first iron core 51 moves along this length direction X.
This conducting strip 23 is and wherein being electrically connected and metal part 90 on the circuit board 201 of this primary coil 30, secondary coil 40; this conducting strip 23 is that equivalence defines a capacitor C with this metal part 90; this capacitor C can provide the utilization that detects of protective circuit (figure does not show), and reaches the result of use that can additionally increase capacitance component.
This first iron core 51 is the perforation 21 that are arranged in this drum stand unit 20, and two ends are formed with and these second 52 primary flux districts 53 that link to each other unshakable in one's determination, secondary magnetic flux district 54, this first iron core 51 is I shape iron cores, its length d 1 is greater than the maximum length d2 between this primary flux district 53 and this secondary magnetic flux district 54 in the present embodiment, so as to making the some of this first iron core 51 can extend this perforation 21, and extended part can make things convenient for the staff to contact to carry out adjustment work, also can reach expansion simultaneously or dwindle the effect that this secondary magnetic flux district 54 does not change this primary flux district 53 again.
This second iron core 52 is to be stacked and placed on this first iron core 51 along a vertical direction Z, this second iron core 52 has two shrinkage pools 521 that correspond respectively to these first 51 two ends unshakable in one's determination, this primary flux district 53 is to be formed at this first 51 two ends that contacted with this second iron core 52 unshakable in one's determination respectively with this secondary magnetic flux district 54, the useful flux area in this primary flux district 53 is less than the useful flux area in this secondary magnetic flux district 54 as shown in Figure 2, and under this length direction X moves, can make the useful flux area in this secondary magnetic flux district 54 change at this first iron core 51, and the useful flux area in this primary flux district 53 is constant, and then just can change the magnetic resistance in this secondary magnetic flux district 54, make the error range of leakage inductance reduce to 1%, so just can reach the requirement of shipment standard.
Whereby, if find the inductance value of this secondary coil 40 and shipment standard during manufacturing error is arranged, then can change the magnetic leakage flux of this secondary coil 40 by the design that this first iron core 51, second iron core 52 relatively move, putting glue after adjustment is finished again fixes, and then just can make the leakage inductance value of this secondary coil 40 can reach the shipment standard, and reach the application target that significantly improves process rate.
As shown in Figure 5, below will illustrate further second preferred embodiment of process leakage-adjustable inductance transformer 200 of the present invention, this second preferred embodiment and above-mentioned this first preferred embodiment are roughly the same, its difference is in this transformer 200 and comprises two primary coils 30 and two secondary coils 40, this drum stand unit 20 comprises two drum stands 24 that link mutually, described primary coil 30 is to be arranged at respectively on the described drum stand 24 and adjacent one another are, described secondary coil 40 be arranged on the described drum stand 24 respectively and mutually away from, this first iron core 51 has along this length direction X and is the thick width section 511 that width does not wait, and two thin width section 512 of extending from these thick width section 511 two ends respectively, this thick width section 511 is corresponding to the primary coil 30 in the centre position, described thin width section 512 is corresponding to described secondary coil 40, difference by width can form different magnetic resistance, cooperate this first iron core 51 just to move again and can under the state of no air gap, produce abundanter magnetic resistance change rate along this length direction X, and then adjust the magnetic leakage flux, make the leakage inductance value can reach the shipment requirement.
In above-mentioned, this second iron core 52 is made up of two pieces unshakable in one's determination 520 that are " day " shape structure, during actual the manufacturing, described piece unshakable in one's determination 520 also can change by O shape structure, shown in Figure 6 as cooperating, this second iron core 52 can also be an energy made up and be O shape simultaneously with described drum stand 24 a iron core, hence one can see that, and this second iron core 52 can be made into multiple structural change, and no matter adopts which kind of structural change to reach the effect that can adjust the leakage inductance value with this first iron core 51 under technology purport condition of the present invention.
As shown in Figure 7, below will illustrate further the 3rd preferred embodiment of process leakage-adjustable inductance transformer 200 of the present invention, because it is that this core unit 50 adopts different designs that following each embodiment mainly changes, therefore omit bobbin bracket structure and with imaginary line signal this primary coil 30 respectively, secondary coil 40, the 3rd preferred embodiment and above-mentioned this second preferred embodiment are roughly the same, its difference is in this core unit 50 and also comprises a four-limbed 55, this first iron core 51 is I shape iron cores, this second iron core 52, four-limbed 55 is to connect into O shape and be stacked and placed on C core on this first iron core 51 along this vertical direction Z along this length direction X, described primary coil 30, secondary coil 40 is around this first iron core 51, this second iron core 52, four-limbed 55 respectively has a shrinkage pool 521 corresponding to these first 51 ends unshakable in one's determination, 551, this primary flux district 53 is to be formed at this first iron core 51 and this second iron core 52 respectively with this secondary magnetic flux district 54, the end that four-limbed 55 is contacted, during manufacturing, this first iron core 51 can move to adjust leakage inductance along this length direction X and reach the shipment requirement.
As shown in Figure 8, below will illustrate further the 4th preferred embodiment of process leakage-adjustable inductance transformer 200 of the present invention, the 4th preferred embodiment and above-mentioned this second preferred embodiment are roughly the same, it is the C cores that extend and be stacked and placed on along this vertical direction Z this first iron core 51 along a vertical direction Z that its difference is in second iron core 52 of this core unit 50, this primary flux district 53 is to be formed at this first 51 both ends that contacted with this second iron core 52 unshakable in one's determination respectively with this secondary magnetic flux district 54, during manufacturing, this first iron core 51 can move to adjust leakage inductance along this length direction X and reach the shipment requirement.
As shown in Figure 9, below will illustrate further the 5th preferred embodiment of process leakage-adjustable inductance transformer 200 of the present invention, the 5th preferred embodiment and above-mentioned the 4th preferred embodiment are roughly the same, it is the U-iron heart that extends and be stacked and placed on along a vertical direction Z this first iron core 51 along a transverse direction Y that its difference is in second iron core 52 of this core unit, this primary flux district 53 is to be formed at this first 51 both ends that contacted with this second iron core 52 unshakable in one's determination respectively with this secondary magnetic flux district 54, during manufacturing, this first iron core 51 can move to adjust leakage inductance along this length direction X and reach the shipment requirement.
As shown in figure 10, below will illustrate further the 6th preferred embodiment of process leakage-adjustable inductance transformer 200 of the present invention, the difference of the 6th preferred embodiment is in this core unit 50 and comprises that one is E shape and is connected in second iron core 52 of this first iron core 51, reach an adjustable magnetic flux district 55 that is formed between this first iron core and this second iron core, during manufacturing, this first iron core 51 can move with this adjustable magnetic flux district 55 of change along this length direction X, and then the adjustment leakage inductance reaches the shipment requirement.
As shown in figure 11, below will illustrate further the 7th preferred embodiment of process leakage-adjustable inductance transformer 200 of the present invention, the 7th preferred embodiment and above-mentioned the 6th preferred embodiment are roughly the same, its difference is in second iron core 52 of this core unit 50 and has three second extensions 522 of extending along a length direction X, and second linkage section 523 that is connected in described second extension 522, this first iron core 51 is to be arranged at described second extension 522 ends movably along a transverse direction Y perpendicular to this length direction X, wherein be positioned at second extension 522 and these two adjustable magnetic flux districts 55 of first 51 formation unshakable in one's determination of both sides, during manufacturing, this first iron core 51 can move changing described adjustable magnetic flux district 55 along this transverse direction Y, and then adjusts leakage inductance and reach the shipment requirement.
As shown in figure 12, below will illustrate further the 8th preferred embodiment of process leakage-adjustable inductance transformer 200 of the present invention, the 8th preferred embodiment and above-mentioned the 7th preferred embodiment are roughly the same, its difference is in second iron core 52 of this core unit 50 and has three second extensions 522 of extending along a transverse direction Y, and second linkage section 523 that is connected in described second extension 522, this first iron core 51 is to be arranged at described second extension 522 ends movably along this length direction X, and to have a breach 513 be in second extension 522 of centre around the position, leave air gap between this breach 513 and this second extension 522 with this adjustable magnetic flux district of formation, and this breach 513 is wideer than this second extension 522 along the width of this length direction X.
As shown in figure 13, below will illustrate further the 9th preferred embodiment of process leakage-adjustable inductance transformer 200 of the present invention, the 9th preferred embodiment and above-mentioned the 8th preferred embodiment are roughly the same, its difference is in to have along this length direction X in this first iron core and is the thick width section 511 that width does not wait, reach a thin width section 512, its meta is corresponding to this thin width section 512 in second extension 522 of centre and leaves air gap between the two to form the adjustable magnetic flux district 55 of center leakage type.
As shown in figure 14, below will illustrate further the tenth preferred embodiment of process leakage-adjustable inductance transformer 200 of the present invention, the tenth preferred embodiment and above-mentioned the 9th preferred embodiment are roughly the same, its difference is in to have along this length direction X in this first iron core 51 and is the thick width section 511 that width does not wait, and a taper in width section 514 that is taper in width from this thick width section 511 along this length direction X, its meta is corresponding to this taper in width section 514 in second extension 522 of centre.
As shown in figure 15, below will illustrate further the 11 preferred embodiment of process leakage-adjustable inductance transformer 200 of the present invention, the difference of the 11 preferred embodiment is in this first iron core 51, second iron core 52 all is an E shape iron core, and respectively have three first extensions 515, second extension 522, described first extension 515, second extension 522 is to link to each other interlaced with each otherly, and first extension 515 in the middle of being positioned at, be formed with this adjustable magnetic flux district 55 between second extension 522 and be provided with this primary coil 30, secondary coil 40, this first iron core 51, second iron core 52 can move along this length direction X and change leakage inductance.
As shown in figure 16, below will illustrate further the 12 preferred embodiment of process leakage-adjustable inductance transformer 200 of the present invention, the 12 preferred embodiment and above-mentioned the 9th preferred embodiment are roughly the same, its difference is in this first iron core 51 and has three breach 516 that are formed at these first extension, 515 ends, this second iron core 52 has three breach 523 that are formed at these second extension, 522 ends, described first extension 515, the breach 516 of second extension, 522 ends, the 523rd, involutory each other linking to each other, and involutory described breach is formed with this adjustable magnetic flux district 55, this first iron core 51 in the middle of being positioned at, second iron core 52 can move along this length direction X and change leakage inductance.
As Figure 17, shown in 18, below will illustrate further the 13 preferred embodiment of process leakage-adjustable inductance transformer 200 of the present invention, the difference of the 13 preferred embodiment is in this core unit 50 and also comprises one the 3rd iron core 56, this first iron core 51, the 3rd iron core 56 is along the stacked I shape iron core of this vertical direction Z, this second iron core 52 is O shape iron cores, and have two openings 524 separately, this first iron core 51, the 3rd iron core 53 is to be extended through respectively in the described opening 524, this primary flux district 53 is formed at this first iron core 51 respectively with this secondary magnetic flux district 54, the 3rd 56 two ends that contacted with this second iron core 52 unshakable in one's determination, this first iron core 51, the 3rd iron core 56 can relatively move and reaches the effect of adjusting leakage inductance along this length direction X.
As Figure 19, shown in 20, below will illustrate further the 14 preferred embodiment of process leakage-adjustable inductance transformer 200 of the present invention, the 14 preferred embodiment and the 11 preferred embodiment are roughly the same, difference is in the drum stands 24 that comprise two mutual bindings in this drum stand unit 20, this first iron core 51, the 3rd iron core 56 is along this length direction X I shape iron core side by side, this second iron core 52 is O shape iron cores and has two openings 524 separately, this first iron core 51, the two ends of the 3rd iron core 56 all are corresponding in the described opening 524, this primary flux district 53 is formed at this first iron core 51 respectively with this secondary magnetic flux district 54, the 3rd 56 two ends that contacted with this second iron core 52 unshakable in one's determination, this first iron core 51, the 3rd iron core 56 can relatively move and reaches the effect of adjusting leakage inductance along this length direction X.
What deserves to be mentioned is, in above-mentioned respectively this preferred embodiment, no matter be one group of primary coil 30, the design of secondary coil 40, or organize primary coil 30 more, the design of secondary coil 40, and different core unit 50 structure Design, the present invention can both be by changing the mode of this drum stand unit 20 and these core unit 50 structures, allow manufacturer not change at the useful flux area that keeps this primary flux district 53, under the stable status, can also be to this secondary magnetic flux district 54, the effect that magnetic flux is adjusted, and then can reach the effect that the leakage inductance value of adjusting all transformers meets the shipment standard.