CN101235389A - Fermentation and infiltration vaporization coupling technique for producing ethanol - Google Patents

Fermentation and infiltration vaporization coupling technique for producing ethanol Download PDF

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Publication number
CN101235389A
CN101235389A CNA2008100203566A CN200810020356A CN101235389A CN 101235389 A CN101235389 A CN 101235389A CN A2008100203566 A CNA2008100203566 A CN A2008100203566A CN 200810020356 A CN200810020356 A CN 200810020356A CN 101235389 A CN101235389 A CN 101235389A
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fermentation
ethanol
infiltration evaporation
technique
technology according
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CN101235389B (en
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金万勤
卫旺
相里粉娟
徐南平
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Nanjing Tech University
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Nanjing Tech University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel

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Abstract

The invention belongs to a separation technique of fermentation and pervaporation coupling to produce alcohol, which is characterized in that the separating technique comprises separating solid suspension mater and liquid part in a fermentation tank, transporting liquid part to a pervaporation steaming film separator through a pump, and lowering clogging at the bottom of the fermentation tank through the circulation of permeation residual liquid. The improved fermentation technique is more suitable for the connection of pervaporation technique, which increases the matching degree between fermentation and pervaporation coupling, and leads the integral production technique in downstream pervaporation technique to be more stable. The separation technique not only lowers the possibility of infecting bacteria through a new process flow, but also lowers film pollution in the process of downstream pervaporation separation, which lays an industrial foundation for the process of improving fermentation productivity and continuously fermenting. The distinctive characteristics of the method are that the method has low production cost and convenient employment, which has industrialized prospect.

Description

Alcoholic acid technology is produced in a kind of fermentation and infiltration evaporation coupling
Technical field
The present invention relates to biomass ferment and prepare the production of fuel ethanol method, relate in particular to the transformation that the alcoholic acid early pre-treatment process is produced in wherein fermenting process and infiltration evaporation coupling, belong to the alcohol fuel preparation field.
Background technology
Biomass ferment prepares the concern that alcohol fuel has caused countries in the world, wherein especially using Mierocrystalline cellulose (as the straw of farm crop) is the inexorable trend of alcohol fuel development as fermented product fermentative preparation alcohol fuel, so get through the heat subject that technological line that cellulose fermentation prepares alcohol fuel just becomes various countries scientist extensive concern.A large amount of accumulations of the meta-bolites of fermenting process (ethanol) have bigger feedback inhibition to fermenting process, and this can have a strong impact on ethanol yield.In recent years, in order to eliminate the restraining effect of product, improve fermentation efficiency, the coupled technological line is carried out in fermenting process and sepn process to be obtained paying attention to day by day, the new fermenting process of the exploitation that particularly fermenting process and infiltration evaporation sepn process is coupled becomes one of main research topic of current fermentation engineering to obtain high spirit yield.This technology is earlier infiltration evaporation alcohol permselective membrane and biological fermentation process to be coupled, and the ethanol of generation in time shifts out fermentation system, and then improves fermentation rate, and according to estimates, this technology can be raised the efficiency 15-80 doubly; Adopt water permeable membrane then, substitute traditional rectifying with the infiltration evaporation process, required energy consumption is original 10%, therefore utilizes the infiltration evaporation technology to come the ethanol of separate fermentation production can reach the purpose that reduces cost.
Wherein contain 15~40% consolidate and contain thing (xylogen of failing to ferment) in the cellulose fermentation system, this can bring serious pollution to the infiltration evaporation sepn process in downstream, in report in the past, reactant in the biological fermentation reactor will just can enter the infiltration evaporation sepn process through pre-treatment such as micro-filtrations, such technological process is the running cost height not only, industry member is difficult to accept, but also increased the possibility of microbiological contamination, both can influence the further metabolism of thalline, increased the zymic mortality ratio again, cause fermentation rate to descend, and himself also can be accompanied by serious inhibition accumulative total phenomenon, cause the fermenting process instability.Therefore, develop a kind of new pretreatment technology and just become the basis that can the coupling technique of fermenting process and infiltration evaporation sepn process trouble-free operation.
Summary of the invention
The objective of the invention is in order to reduce the technical costs of pre existing treatment process, a kind of fermentation that improves the stability etc. of fermenting process and propose and the infiltration evaporation pretreated technology of fermentation system in the production ethanol process that is coupled, with raising zymamsis yield, and the pollution of reduction infiltrating and vaporizing membrane sepn process.
Technical scheme of the present invention is: in the fermentor tank bottom design a kind of built-in filter separator the outstanding admittedly thing of fermentation system can be separated with clear liquid, the clear liquid part is at first entered an accumulator tank by negative pressure filtration, be transported to the infiltration evaporation membrane separation apparatus by transferpump then, and alleviate the obstruction of the built-in filter separator in fermentor tank bottom by the seepage remaining liquid circulation flushing of infiltration evaporation process.The tunning of fermentor tank also enters accumulator tank easily under the atmosphere of negative pressure.Technical process after the improvement is fit to and being connected of infiltration evaporation process more, increased fermenting process and the infiltration evaporation process matching degree between the two, make the contamination phenomenon of infiltration evaporation process in downstream obtain comparatively significantly improving, also make whole fermentation process more stable.
Concrete technical scheme of the present invention is:
The pretreated technology of fermentation system in a kind of fermentation and the infiltration evaporation coupling production ethanol process, it is characterized in that biomass produce ethanol in fermentation cylinder for fermentation under microbial process, when the ethanol volumetric concentration reaches 1-25% in the jar, under the effect of vacuum system, clear liquid in the fermentor tank is transported in the accumulator tank after the filtering net formula separator of fermentor tank bottom filters, by transferpump clear liquid is transported to the infiltration evaporation membrane separation apparatus, the infiltration evaporation membrane separation apparatus is under the effect of vacuum system, the ethanol that makes of having fermented in the clear liquid is adsorbed to composite membrane surface and the dissolving in the infiltration evaporation membrane separation apparatus, diffuses through the device that is condensed after the per-meate side that film enters infiltrating and vaporizing membrane then and collects and obtain spissated ethanol.The present invention is under the effect of vacuum system, and the design of the filtering net formula separator bottom fermentor tank takes outstanding admittedly thing and the clear liquid in the separate fermentation liquid, and the filtering net formula separator of fermentor tank bottom is made up of filtration medium and fixed support part.The most key in the design of filtering net formula separator is the filtration medium of choosing respective aperture according to the fermentation system of reality, and (material can be mullite, Al comprising the chip inorganic separating film 2O 3, ZrO 2, TiO 2), agglomerating porous alloy plate, husky steel plate, stainless steel filtering nets etc. have the multichannel interface on filtering net formula separator, situation according to reality, employing is oozed in liquid round-robin mode washing and filtering dielectric surface, and according to situation about stopping up, selects several roads interface for use, and regulate flow rate corresponding (0m/s-1m/s), to reduce the pollution of filtering net formula separator.
Filtering net formula separator of the present invention and infiltration evaporation process adopt same vacuum system to provide process required motivating force.Pressure when separating with infiltration evaporation during filtration is roughly 50-500Pa.
Above-mentioned infiltration evaporation membrane separation apparatus is made up of membrane module and composite membrane (saturating pure composite membrane).Wherein composite membrane (saturating pure composite membrane) is made up of supporter and the active separating layer that ethanol is had avidity that is prepared in supporting body surface.The support body material that the present invention adopts can be inorganic mullite, Al 2O 3, ZrO 2, TiO 2, SiO 2In a kind of material or more than one matrix materials; Also can be organic polysulfones, polyacrylonitrile or Mierocrystalline cellulose etc.The described material that ethanol is had the active separating layer of avidity is silicon rubber, poly-trimethyl silicane propine, polypropylene, polyhutadiene, polyvinylidene difluoride (PVDF), tetrafluoroethylene or derivatives thereof, styrene-butadiene rubber(SBR), paracril or molecular sieve.
Wherein the thickness of active separating layer can be done corresponding adjustment (roughly at 20-55 μ m) according to the actual needs, in order to obtain higher flux, guaranteeing optionally under the prerequisite, separating layer is to get over Bao Yuehao, but clear liquid can cause coming off of part rete in the shearing on film surface in the process of reality, therefore rete is not to get over Bao Yuehao, regulates the thickness of separating layer according to the actual needs.
Because composite membrane is that preparation one deck has the active separating layer of avidity to ethanol on supporter, what therefore the configuration of described composite membrane depended on supporter is configured as tubular type, rolling, flat board or tubular fibre formula; Tubular type is adventitia or inner membrance.
Be described in more detail at 1 pair of technology of the present invention of accompanying drawing below:
Biomass are fermented in fermentor tank 1 under microbial process and are produced ethanol, when the ethanol volumetric concentration reaches 1-25% in the jar, open vacuum pump 9, control valve 3 and 5, clear liquid in the fermentor tank is transported in the accumulator tank 4 after the filtering net formula separator 2 of fermentor tank 1 bottom filters, clear liquid delivers into infiltration evaporation membrane separation apparatus 7 at accumulator tank 4 continuously through transferpump 6, under vacuum system drives, ethanol in the fermented liquid is adsorbed onto the compound face dissolving of infiltration evaporation membrane separation apparatus, diffuses through to enter water cooler 8 after the per-meate side of composite membrane and collect and obtain spissated ethanol.
The trend of logistics is clear liquid (representing with A), through entering accumulator tank 4 behind the filter net type separator 2, clear liquid in the accumulator tank 4 (representing with B) enters infiltration evaporation membrane separation apparatus 7 through pump delivery, be cooled device 8 of infiltration component (representing with C) is collected, seepage remaining liquid (representing with D) enters fermentor tank 1 through pump delivery, with the surface of washing and filtering medium.
Beneficial effect:
In sum, the present invention carries out infiltration evaporation again through the filtering net formula separator of fermentor tank bottom separates the outstanding admittedly thing in the fermentor tank with clear liquid after, and the circulation flushing by seepage remaining liquid reduces the obstruction of fermentor tank bottom, such process can make that concentration of ethanol remains on lower level in the fermented liquid, thereby reduce even eliminate the inhibition of ethanol yeast cell, cytoactive is strengthened, improve the ethanol fermentation productive rate; In addition, cytoactive strengthens impels cell density to increase again, improve the ethanol volume productivity, and the increase of cytoactive and density can promote making full use of of substrate.Zymotechnique after the improvement is fit to the linking with the infiltration evaporation technology more, increased the matching degree between the two, improve fermentation production rate, and reduce the film pollution of infiltration evaporation sepn process, make that the infiltration evaporation technology in downstream is more stable in whole process of production.
Description of drawings
Fig. 1 is the process flow diagram of biomass ferment-infiltration evaporation coupling separating alcohol; Wherein 1 is fermentor tank, the 2nd, and filtering net formula separator, the 4th, accumulator tank, 3,5th, valve, the 6th, dehvery pump, the 7th, film and membrane module, the 8th, condenser system, the 9th, vacuum pump, A are clear liquids, and B is the clear liquid in the accumulator tank 4, and C is the infiltration component, and D is a seepage remaining liquid.
Embodiment
Embodiment 1
Stalk is through the steam explosion treatment, making slip after the enzymic hydrolysis enters in the fermentor tank 1, behind microbial fermentation 30h under 30 ℃ of temperature, when the ethanol volumetric concentration reaches 3% after testing in the liquid phase in the jar, open vacuum pump 9, control valve 3 and 5, clear liquid in the fermentor tank enters accumulator tank 4 through chip inorganic separating film separator, the clear liquid of accumulator tank 4 is delivered into the infiltration evaporation separator through dehvery pump 6, vacuum tightness is maintained 500Pa, ethanol in the clear liquid enters tubular type polydimethylsiloxane/ceramic composite permeable vaporizing film and vaporization continuously and enters water cooler 8 and be collected, and the alcohol concn of collecting gained reaches 35v%.
Embodiment 2
Corn is through acid treatment, making slip after the enzymic hydrolysis enters in the fermentor tank 1, behind microbial fermentation 46h under 40 ℃ of temperature, the ethanol volumetric concentration reaches 8% in liquid phase in the jar, open vacuum pump 9 this moment, control valve 3 and 5, clear liquid in the fermentor tank enters accumulator tank 4 through husky steel plate filtering net formula separator, the clear liquid of accumulator tank 4 is delivered into the infiltration evaporation separator through dehvery pump 6, vacuum tightness is maintained 200Pa, ethanol in the clear liquid enters tubular type MFI series molecular sieve infiltrating and vaporizing membrane and vaporization continuously and enters water cooler 8 and be collected, and the alcohol concn of collecting gained reaches 69v%.

Claims (9)

1. alcoholic acid technology is produced in the coupling of fermentation and infiltration evaporation, it is characterized in that pretreated biomass produce ethanol in fermentation cylinder for fermentation under microbial process, when the ethanol volumetric concentration reaches 1-25% in behind the fermentation certain hour jar, under the effect of vacuum system, clear liquid in the fermentor tank is transported in the accumulator tank after the filtering net formula separator of fermentor tank bottom filters, by transferpump clear liquid is transported to the infiltration evaporation membrane separation apparatus, the infiltration evaporation membrane separation apparatus is under the effect of vacuum system, the ethanol that makes of having fermented in the clear liquid is adsorbed to composite membrane surface and the dissolving in the infiltration evaporation membrane separation apparatus, diffuses through the device that is condensed after the per-meate side that film enters infiltrating and vaporizing membrane then and collects and obtain spissated ethanol.
2. technology according to claim 1 is characterized in that the filtering net formula separator of fermentor tank bottom is made up of filtration medium and passive fixing part.
3. technology according to claim 2 is characterized in that filtration medium is chip inorganic separating film, husky steel plate, stainless steel filtering net or agglomerating porous alloy plate; The material of inorganic separating film is mullite, Al 2O 3, ZrO 2Or TiO 2
4. technology according to claim 1 is characterized in that the infiltration evaporation membrane separation apparatus is made up of membrane module and composite membrane.
5. technology according to claim 4 is characterized in that composite membrane is made up of supporter and the active coating that ethanol is had avidity that is deposited on supporting body surface.
6. technology according to claim 5 is characterized in that the material of the supporter that adopts is at least inorganic mullite, Al 2O 3, ZrO 2, TiO 2Or SiO 2In a kind of; Or organic polysulfones, polyacrylonitrile or Mierocrystalline cellulose.
7. technology according to claim 5 is characterized in that the described mould material that ethanol is had the active coating of avidity is silicon rubber, poly-trimethyl silicane propine, polypropylene, polyhutadiene, polyvinylidene difluoride (PVDF), tetrafluoroethylene or derivatives thereof, styrene-butadiene rubber(SBR), paracril or molecular sieve.
8. technology according to claim 1 is characterized in that described composite membrane is tubular type, rolling, flat board or hollow-fibre membrane; Tubular type is adventitia or inner membrance.
9. technology according to claim 1 is characterized in that filtering and the infiltration evaporation process adopts same vacuum system; Pressure during filtration is 50-500Pa; Pressure during infiltration evaporation is 50-500Pa.
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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101851641A (en) * 2010-05-05 2010-10-06 王建设 Method and device for producing biological butanol by continuous pervaporation coupling fermentation
CN102070400A (en) * 2010-11-18 2011-05-25 清华大学 Membrane separation method of solid state fermentation ethanol
CN102120114A (en) * 2010-11-23 2011-07-13 北京科技大学 Method for pretreating ethanol fermentation liquor of food and kitchen waste by flocculation-filtration combined process
CN101503707B (en) * 2008-12-24 2011-09-07 姜泓芳 Method and device for continuous fermentation and separation coupling of biomacromolecule product
CN102174593A (en) * 2011-03-08 2011-09-07 中国科学院过程工程研究所 Process for producing high-concentration ethanol by coupling lignocellulose fermentation and membrane separation
CN102899358A (en) * 2012-09-03 2013-01-30 Acs农化系统有限公司 Volatile organic product preparation method
CN103695301A (en) * 2013-12-30 2014-04-02 南京九思高科技有限公司 Device and process for improving fermentation efficiency in preparation of fuel alcohol from biomass
CN107794208A (en) * 2016-08-29 2018-03-13 于政道 A kind of reactor of high gravity fermentation
CN114041621A (en) * 2021-11-22 2022-02-15 红云红河烟草(集团)有限责任公司 Method for preparing tobacco flavor sugar material by utilizing industrial tobacco waste

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CN106497755A (en) * 2016-10-20 2017-03-15 合肥创想能源环境科技有限公司 A kind of embrane method integrated technique for drinks deep processing production

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US4659590A (en) * 1985-06-19 1987-04-21 United States Department Of Energy Pervaporation separation of ethanol-water mixtures using polyethylenimine composite membranes
CN1200108C (en) * 2002-10-30 2005-05-04 中国科学院过程工程研究所 Method of preparing ethanol through cellulose solid phase enzymolysis and liquid fermentation coupling and its installation
CN1186450C (en) * 2003-05-13 2005-01-26 南京工业大学 Method for preparing absolute ethanol by biological substance fermentation and inembrane permeation vaporization

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101503707B (en) * 2008-12-24 2011-09-07 姜泓芳 Method and device for continuous fermentation and separation coupling of biomacromolecule product
CN101851641A (en) * 2010-05-05 2010-10-06 王建设 Method and device for producing biological butanol by continuous pervaporation coupling fermentation
CN101851641B (en) * 2010-05-05 2012-10-24 王建设 Method and device for producing biological butanol by continuous pervaporation coupling fermentation
CN102070400A (en) * 2010-11-18 2011-05-25 清华大学 Membrane separation method of solid state fermentation ethanol
CN102120114A (en) * 2010-11-23 2011-07-13 北京科技大学 Method for pretreating ethanol fermentation liquor of food and kitchen waste by flocculation-filtration combined process
CN102120114B (en) * 2010-11-23 2013-10-16 北京科技大学 Method for pretreating ethanol fermentation liquor of food and kitchen waste by flocculation-filtration combined process
CN102174593A (en) * 2011-03-08 2011-09-07 中国科学院过程工程研究所 Process for producing high-concentration ethanol by coupling lignocellulose fermentation and membrane separation
CN102899358A (en) * 2012-09-03 2013-01-30 Acs农化系统有限公司 Volatile organic product preparation method
CN103695301A (en) * 2013-12-30 2014-04-02 南京九思高科技有限公司 Device and process for improving fermentation efficiency in preparation of fuel alcohol from biomass
CN103695301B (en) * 2013-12-30 2016-06-22 南京九思高科技有限公司 A kind of device improving biomass fuel alcohol fermentation efficiency and technique
CN107794208A (en) * 2016-08-29 2018-03-13 于政道 A kind of reactor of high gravity fermentation
CN114041621A (en) * 2021-11-22 2022-02-15 红云红河烟草(集团)有限责任公司 Method for preparing tobacco flavor sugar material by utilizing industrial tobacco waste

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