CN101234847B - Continuous vacuum glass edge sealing furnace - Google Patents
Continuous vacuum glass edge sealing furnace Download PDFInfo
- Publication number
- CN101234847B CN101234847B CN2007100102255A CN200710010225A CN101234847B CN 101234847 B CN101234847 B CN 101234847B CN 2007100102255 A CN2007100102255 A CN 2007100102255A CN 200710010225 A CN200710010225 A CN 200710010225A CN 101234847 B CN101234847 B CN 101234847B
- Authority
- CN
- China
- Prior art keywords
- edge sealing
- heater
- chamber
- vacuum glass
- glass edge
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000011521 glass Substances 0.000 title claims abstract description 36
- 238000007789 sealing Methods 0.000 title claims abstract description 30
- 238000000137 annealing Methods 0.000 claims abstract description 11
- 238000001816 cooling Methods 0.000 claims abstract description 11
- 238000010438 heat treatment Methods 0.000 claims abstract description 11
- 238000007599 discharging Methods 0.000 claims abstract description 10
- 229910000831 Steel Inorganic materials 0.000 claims description 15
- 239000010959 steel Substances 0.000 claims description 15
- 230000007306 turnover Effects 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 2
- 239000010453 quartz Substances 0.000 claims description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000005265 energy consumption Methods 0.000 abstract description 4
- 238000005086 pumping Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000007688 edging Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
Images
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Landscapes
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
The invention relates to a glass edge sealing furnace in vacuum of continuous type, which belongs to a glass processing machine. The invention provides the glass edge sealing furnace in vacuum of continuous type which has low energy consumption and high production efficiency. The invention comprises a furnace body and a furnace inlet and outlet mechanism, which is structurally characterized in that: the furnace body comprises a furnace body of an upper layer and a furnace body of a lower layer; the furnace body of the upper layer and the furnace body of the lower layer are respectively provided with a continuous trajectory having a skip; the front parts and the back parts on the furnace body of the upper layer and the furnace body of the lower layer respectively have a lifting mechanism and a transferring mechanism; the furnace body of the upper layer has a preheating chamber, a heating chamber with a reciprocating mechanism and an edge sealing chamber having a transferring mechanism and a vacuum-pumping mechanism in turn; the furnace body of the lower layer has a discharging and transferring mechanism outside and a cooling and annealing chamber having a heat exchanger inside.
Description
Technical field:
The present invention belongs to glass working machine.
Background technology:
The vacuum glass that is used to build was come out in 1993, only at laboratory stage.At first realized small-scale suitability for industrialized production in 1999 up to the twentieth century end in Japan.Up to the present only there are a few countries such as Japan, China to grasp this technology in the world.But the key equipment edge sealing stove that uses in producing all is the single chamber case structure.Therefore cause vacuum glass products production efficient low, the cost height.Hindered applying of this product.Enter 21st century because global energy shortage, tap a new source of energy and energy-conservation be the only way of human development.The energy-saving effect that building adopts vacuum glass to reach is that any other like product is incomparable at present.
At present, producing the equipment that vacuum glass edge sealing uses is one-way fired furnace.Body of heater is the case structure that has thermal insulation layer, and upper of furnace body has blower fan and air channel, and electric heater is installed in the air channel, glass and edging material is heated at the stove internal recycle by warm air, makes the two fusion reach the purpose of sealing fully.And then vacuumize, seal, process such as annealing finishes processing.One-way fired furnace is because the every stove processed glass of the restriction sheet number of furnace binding and truck structure is the 10-15 sheet at present.Maximum specification 1500mm*800mm.Maximum day output (24 hours continuous production) 72 square metres.
Since the restriction of structure, the limited amount of every stove converted products, and book size is limited; Therefore, (it is 60Kwh/m that one-way fired furnace is produced the vacuum glass unit consumption of energy to exist that thermo-efficiency is low, energy consumption is high
2) and productivity (one-way fired furnace production vacuum glass yield in unit time: 3m
2/ h) shortcoming such as also low.
Summary of the invention:
The present invention is exactly at the problems referred to above, and a kind of continuous vacuum glass edge sealing furnace low, that production efficiency is high that consumes energy is provided.
The present invention adopts following technical scheme: the present invention includes body of heater, turnover stove mechanism, its structural feature body of heater is made up of upper strata body of heater, lower floor's body of heater, is respectively arranged with the continuous track of truck in upper strata body of heater, the lower floor's body of heater; The front and rear of body of heater is provided with hoisting appliance, transporting mechanism, and the upper strata body of heater is followed successively by preheating chamber, has the heating chamber of reciprocally swinging mechanism, has the edge sealing chamber of vacuum device; Lower floor's body of heater have outward the discharging transporting mechanism, in have the cooling annealing chamber of heat exchanger.
Beneficial effect of the present invention:
1, energy consumption is low:
The production vacuum glass unit consumption of energy of vacuum glass edge sealing furnace of the present invention is 12Kwh/m
2, to compare with one-way fired furnace, its energy consumption can reduce by 80%;
2, the production vacuum glass yield in unit time of vacuum glass edge sealing furnace of the present invention is 31m
2/ h compares with one-way fired furnace, can enhance productivity 10 times.
Description of drawings:
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the A-A sectional view of Fig. 1;
Fig. 3 is hoisting appliance and goes into stove drive motor structure and body of heater dependency structure synoptic diagram;
Fig. 4 is that the A of Fig. 3 is to view;
Fig. 5 is the structural representation of reciprocally swinging mechanism;
Fig. 6 is that the B of Fig. 5 is to view;
Fig. 7 is edge sealing chamber and the drive mechanism of cooling annealing chamber and the synoptic diagram of dependency structure;
Fig. 8 is that the C of Fig. 7 is to view;
Fig. 9 vacuumizes structure and dependency structure synoptic diagram;
Figure 10 is the structural representation of turnover stove mechanism.
Embodiment:
The present invention includes body of heater 14, turnover stove mechanism 64, body of heater 14 is made up of upper strata body of heater 13, lower floor's body of heater 12, is respectively arranged with the continuous track 7 of truck 15 in upper strata body of heater 13, the lower floor's body of heater 12; The front portion 18 of body of heater 14 and rear portion 1 are provided with hoisting appliance 17, transporting mechanism 16, and upper strata body of heater 13 is followed successively by preheating chamber 11, has the heating chamber 10 of reciprocally swinging mechanism 9, has the edge sealing chamber 4 of vacuum device 23; Lower floor's body of heater 12 is outer have discharging transporting mechanism 2, in have the cooling annealing chamber 5 of heat exchanger 28.
The present invention is configurable electric apparatus control apparatus, can realize full-automatic serialization production.
The following of glass truck 15 can be provided with quartz heating-pipe 25 in preheating chamber 11, the heating chamber 10; Can be to the glass even heating in the glass truck 15.
The front portion 18 of body of heater 14 is provided with hoisting appliance 17, transporting mechanism 16.Hoisting appliance 17 comprises the lifting motor 33 on the body of heater 14, promotes motor 33 and links to each other with the pulley on the carriage between the track 38 34 37 by first steel cable 32.Transporting mechanism 16 comprises transmission motor 31, and second steel cable 29 that transmits on the motor 31 links to each other with the pulley on the body of heater 14 36, and second steel cable 29 is provided with can be with the 20 contacted shifting blocks 35 of the block on the truck 15.
The reciprocally swinging mechanism 9 of heating chamber 10 comprises reciprocating motor 26, and reciprocating motor 26 links to each other with pulley 22 by the 3rd steel cable 24, and the both sides on the 3rd steel cable 24 have respectively can be with truck 15 blocks 20 contacted shifting blocks 21.
The vacuum device 23 of edge sealing chamber 4 comprises the valve tube 51 on the edge sealing chamber 4, and valve tube 51 is fixed on the piston 52 of cylinder 53; Valve tube 51 can be moved up and down as required.
The discharging transporting mechanism 2 of cooling annealing chamber 5 comprises discharging driving motor 48, discharging driving motor 48 links to each other with pulley 50 by the 4th steel cable 49, the 4th steel cable 49 is fixed on the slide plate 46 between the guide rail 47, the termination of slide plate 46 has the movable ratchet 44 that can hook truck 15, and movable ratchet 44 belows are provided with return spring 45.
The cooling annealing chamber 5 outer heat-eliminating medium inlets 19 that are respectively arranged with, the circulating line 27 of input preheating chamber 11; Blower fan 8 makes the warm air of cooling annealing chamber 5 generations of flowing through to preheating chamber 11, and the glass on the preheating truck 15 is fully used energy.
Below in conjunction with a description of drawings course of action of the present invention:
[0031] at first, glass is placed on the truck 15 of track 58 of turnover stove mechanism 64, after advancing retaining 60 that truck 15 is pushed into the preheating chamber 11 of body of heater 14; To heating chamber 10, under 9 effects of reciprocally swinging mechanism, the block 20 of truck 15 is reciprocally swinging under the effect of the 3rd steel cable 24 shifting blocks 21 again for truck 15, and the glass that makes it on the truck 15 obtains even heating; Truck 15 is again to edge sealing chamber 4 then, is evacuated that mechanism 23 vacuumizes, behind the edge sealing; Through the hoisting appliance 17 of transporting mechanism 16, again truck 15 is delivered to the below again to body of heater 14 right-hand members; Again through the movable ratchet 44 of discharging transporting mechanism 2, pulling truck 15 to cooling annealing chamber 5, after the cooling, pull out truck 15 through the elastic draw hook 59 of turnover stove mechanism 64 more gradually, promptly processed glass has passed through a complete operation.
Claims (9)
1. continuous vacuum glass edge sealing furnace, comprise body of heater (14), turnover stove mechanism (64), it is characterized in that body of heater (14) is made up of upper strata body of heater (13), lower floor's body of heater (12), be respectively arranged with the continuous track (7) of truck (15) in upper strata body of heater (13), the lower floor's body of heater (12); The front portion (18) of body of heater (14) and rear portion (1) are provided with hoisting appliance (17), transporting mechanism (16), upper strata body of heater (13) is followed successively by preheating chamber (11), has the heating chamber (10) of reciprocally swinging mechanism (9), has the edge sealing chamber (4) of vacuum device (23); Lower floor's body of heater (12) is outer have discharging transporting mechanism (2), in have the cooling annealing chamber (5) of heat exchanger (28).
2. continuous vacuum glass edge sealing furnace according to claim 1 is characterized in that the below of preheating chamber (11), the interior glass truck of heating chamber (10) (15) is provided with quartz heating-pipe (25).
3. continuous vacuum glass edge sealing furnace according to claim 1, it is characterized in that hoisting appliance (17) comprises the lifting motor (33) on the body of heater (14), promote motor (33) and link to each other by the pulley (37) on the carriage (34) between the same track of first steel cable (32) (38).
4. continuous vacuum glass edge sealing furnace according to claim 1, it is characterized in that transporting mechanism (16) comprises transmission motor (31), the pulley (36) that transmits on the same body of heater of second steel cable (29) (14) on the motor (31) links to each other, and second steel cable (29) is provided with the contacted shifting block of block (20) (35) on can same truck (15).
5. continuous vacuum glass edge sealing furnace according to claim 1, the reciprocally swinging mechanism (9) that it is characterized in that heating chamber (10) comprises reciprocating motor (26), reciprocating motor (26) links to each other by the same pulley of the 3rd steel cable (24) (22), and the both sides on the 3rd steel cable (24) have respectively can the contacted shifting block of same truck (15) block (20) (21).
6. continuous vacuum glass edge sealing furnace according to claim 1, the vacuum device (23) that it is characterized in that edge sealing chamber (4) comprises the valve tube (51) on the edge sealing chamber (4), valve tube (51) is fixed on the piston (52) of cylinder (53).
7. continuous vacuum glass edge sealing furnace according to claim 1, it is characterized in that discharging transporting mechanism (2) comprises that discharging driving motor (48) links to each other by the same pulley of the 4th steel cable (49) (50), the 4th steel cable (49) is fixed on the slide plate (46) between the guide rail (47), the termination of slide plate (46) has the movable ratchet (44) that can hook truck (15), and movable ratchet (44) below is provided with return spring (45).
8. continuous vacuum glass edge sealing furnace according to claim 1 is characterized in that cooling off the outer heat-eliminating medium inlet (19) that is respectively arranged with of annealing chamber (5), the circulating line (27) of input preheating chamber (11).
9. continuous vacuum glass edge sealing furnace according to claim 1 is characterized in that passing in and out stove mechanism (64) and comprises frame (54), and frame (54) is provided with lifting support (57), and lifting support (57) motor (56) drives by pulley (55); The top track (58) of frame (54) is provided with the driving mechanism (61) of truck (15), motor (63) is set on the frame (62) of driving mechanism (61), advances retaining (60), elastic draw hook (59).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007100102255A CN101234847B (en) | 2007-01-30 | 2007-01-30 | Continuous vacuum glass edge sealing furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007100102255A CN101234847B (en) | 2007-01-30 | 2007-01-30 | Continuous vacuum glass edge sealing furnace |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101234847A CN101234847A (en) | 2008-08-06 |
| CN101234847B true CN101234847B (en) | 2010-07-21 |
Family
ID=39918789
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2007100102255A Expired - Fee Related CN101234847B (en) | 2007-01-30 | 2007-01-30 | Continuous vacuum glass edge sealing furnace |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101234847B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102531362B (en) * | 2011-11-16 | 2013-11-06 | 天津森宇玻璃制造有限公司 | Vacuum sintering furnace for manufacturing vacuum glass |
| CN103570229B (en) | 2012-08-10 | 2015-11-25 | 北京新立基真空玻璃技术有限公司 | Vacuum withdraw device, vacuum glass manufacturing system and associated method |
| CN105384360B (en) * | 2015-12-29 | 2017-10-10 | 李月明 | The automatic production line and production method of vacuum glass |
| CN114195372A (en) * | 2021-12-16 | 2022-03-18 | 重庆英诺维节能环保科技有限公司 | Annealing and cooling method of vacuum glass |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1286670A (en) * | 1999-08-27 | 2001-03-07 | 青岛新立基技术应用有限公司 | Method and device for mfg. vacuum glass |
| CN201068428Y (en) * | 2007-01-30 | 2008-06-04 | 辽宁北方玻璃机械有限公司 | Continuous vacuum glass edge sealing furnace |
-
2007
- 2007-01-30 CN CN2007100102255A patent/CN101234847B/en not_active Expired - Fee Related
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1286670A (en) * | 1999-08-27 | 2001-03-07 | 青岛新立基技术应用有限公司 | Method and device for mfg. vacuum glass |
| CN201068428Y (en) * | 2007-01-30 | 2008-06-04 | 辽宁北方玻璃机械有限公司 | Continuous vacuum glass edge sealing furnace |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101234847A (en) | 2008-08-06 |
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Owner name: BEIJING SYNERGY VACUUM GLAZING TECHNOLOGY CO., LTD Free format text: FORMER OWNER: LIAONING NORTH GLASS MACHINERY CO., LTD. Effective date: 20140321 |
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Free format text: CORRECT: ADDRESS; FROM: 110179 SHENYANG, LIAONING PROVINCE TO: 100176 DAXING, BEIJING |
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| TR01 | Transfer of patent right |
Effective date of registration: 20140321 Address after: 100176 Beijing City, Daxing District Beijing economic and Technological Development Zone Xinghai Street No. 7 Patentee after: Beijing Synergy Vacuum Glazing Technology Co.,Ltd. Address before: 110179 Liaoning Province, Shenyang Hunnan high yinglu No. 10 Patentee before: Liaoning North Glass Machine Co.,Ltd. |
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Effective date of registration: 20191213 Granted publication date: 20100721 |
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Addressee: Sheng Jianzhong Document name: Deemed not to advise |
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Date of cancellation: 20210111 Granted publication date: 20100721 |
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Effective date of registration: 20210302 Address after: 100176 121-1, 1st floor, building 1, No.5, Hongda South Road, Beijing Economic and Technological Development Zone, Daxing District, Beijing Patentee after: Beijing Xinxin Housheng Technology Co.,Ltd. Address before: 100176 No.7, Xinghai Third Street, Beijing Economic and Technological Development Zone, Daxing District, Beijing Patentee before: Beijing Synergy Vacuum Glazing Technology Co.,Ltd. |
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Effective date of registration: 20210526 Address after: 301899 No.30, Baozhong Road, Baodi energy saving and environmental protection industrial zone, Baodi District, Tianjin Patentee after: Xinliji energy saving glass (Tianjin) Co.,Ltd. Address before: 100176 121-1, 1st floor, building 1, No.5, Hongda South Road, Beijing Economic and Technological Development Zone, Daxing District, Beijing Patentee before: Beijing Xinxin Housheng Technology Co.,Ltd. |
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Granted publication date: 20100721 |
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