Metallic phase all-round measurement method
Technical field
The invention belongs to the metal physics field, particularly relate to a kind of metallic phase all-round measurement method that is used to check the metal material microstructure.
Background technology
At present, be used to differentiate that the metallographic mensuration with the analysis of metallic materials internal organizational structure all is to adopt metaloscope as measurement mechanism.The measuring process of this mensuration is at first to choose several representative branch kens arbitrarily by the researchist on metallographic sample to be measured, utilize then metaloscope to these minutes ken naked eyes observe, last and standard diagram compares, thus the measurement result of drawing.Since these minutes the choosing and vary with each individual of the ken, therefore different researchists tend to obtain different results to the measurement that same sample carried out.In addition, above-mentioned several representative branch kens can not comprehensively, intactly be expressed the institutional framework on the whole metal sample, if therefore that these are inaccurate, not comprehensively, not unique measurement result practical application will cause the erroneous judgement loss.
Summary of the invention
In order to address the above problem, the object of the present invention is to provide that a kind of equipment therefor is simple in structure, measurement result accurately, comprehensive metallic phase all-round measurement method.
In order to achieve the above object, metallic phase all-round measurement method provided by the invention comprises the following step that carries out in order:
(1) metallographic sample to be measured is placed on the objective table of metaloscope, utilize computing machine according to path and the step-length set then, the signal of output drive stepping motor under the measurement feedback condition of rotary encoder drags objective table with the control step motor and moves by the row, column fixed point;
(2) utilize the camera be installed on the metaloscope on the measurement cross section of metal sample to be measured, to have the ken to have a common boundary comprehensive collection of metallic phase image to the lower right corner from the upper left corner, and with each minute ken metallic phase image be transferred to computing machine;
(3) computing machine each minute of receiving camera transmission identifies automatically, stores behind the ken metallic phase image signal;
(4) treat that rotary encoder is measured the position of feedback and shown that camera has been finished whole scannings to each minute ken after, stop the image acquisition of camera to metallographic sample to be measured;
(5) there is the border of the branch ken metallic phase image that the ken has a common boundary to discern automatically by computing machine to above-mentioned storage whole, and finish the seamless spliced of whole minutes ken metallic phase images automatically, thereby obtain a true and unique comprehensive metallic phase image of containing whole measurement cross section;
(6) carry out metallographic examination by computing machine according to the method for standard code, and finish the metallographic examination report according to the magnitude calculation method that defines in the standard.
Metallic phase all-round measurement method provided by the invention is to utilize the metallic phase all-round measurement mechanism that all kens of whole metallographic sample to be measured are carried out comprehensive metallic phase image collection, automatically carry out these metallic phase images seamless spliced by computing machine then, thereby obtain a comprehensive metallic phase image, and finish the metallographic examination report automatically.Because the measurement result that is obtained is true and unique, thereby accuracy is good, so can not cause harmful effect to practical application.
Description of drawings
Fig. 1 is the apparatus structure synoptic diagram that metallic phase all-round measurement method provided by the invention adopted.
Fig. 2~Fig. 4 is the serial metallic phase image that utilizes metallic phase all-round measurement method provided by the invention to gather.
The intact sample image of Fig. 5 for being spliced into according to the serial metallic phase image shown in Fig. 2~Fig. 4 by computing machine.
Embodiment
Below in conjunction with the drawings and specific embodiments metallic phase all-round measurement method provided by the invention is elaborated.
As shown in Figure 1, the device that metallic phase all-round measurement method provided by the invention adopted mainly comprises metaloscope 3, camera 1, computing machine 6, rotary encoder 4 and stepper motor 5; The objective table 2 that is used to place metallographic sample to be measured wherein is installed on the metaloscope 3; Camera 1 has video acquisition and transfer function, and it is arranged on the metaloscope 3; Computing machine 6 can be according to path and the step-length set, the signal of output drive stepping motor 5 under the measurement feedback condition of rotary encoder 4, dragging objective table 2 with control step motor 5 fixes a point to move, make the metaloscope 3 can be to the full surface of metallographic sample on the objective table 2 image acquisition of exhaustively fixing a point, then these metallic phase images are identified automatically, storage and seamless spliced, thereby obtain a comprehensive metallic phase image, and finish the metallographic examination report automatically; Stepper motor 5 then links to each other with objective table 2 on the metaloscope 3 by output unit.
Metallic phase all-round measurement method provided by the invention comprises the following step that carries out in order:
(1) metal sample to be measured is placed on the objective table 2 of metaloscope 3, utilize computing machine 6 according to path and the step-length set then, the signal of output drive stepping motor 5 under the measurement feedback condition of rotary encoder 4 drags objective table 2 with control step motor 5 and moves by the row, column fixed point;
(2) utilize the camera 1 that is installed on the metaloscope 3 on the measurement cross section of metal sample to be measured, to have the ken to have a common boundary comprehensive collection of metallic phase image to the lower right corner from the upper left corner, thereby obtain as Fig. 2~series of gold phase images shown in Figure 4, and with these each minute ken metallic phase image be transferred to computing machine 6;
(3) computing machine 6 each minute of receiving camera 1 transmission identifies automatically, stores behind the ken metallic phase image signal;
(4) treat that rotary encoder 4 is measured the position of feedback and shown that camera 1 has been finished whole scannings to each minute ken after, stop the image acquisition of 1 pair of metal sample to be measured of camera;
(5) there is the border of the branch ken metallic phase image that the ken has a common boundary to discern automatically by 6 pairs of above-mentioned storages of computing machine whole, and finish the seamless spliced of whole minutes ken metallic phase images automatically, thereby obtain a true and unique comprehensive metallic phase image of containing whole measurement cross section as shown in Figure 5;
(6) carry out metallographic examination by computing machine 6 according to the method for standard code, and finish the metallographic examination report according to the magnitude calculation method that defines in the standard.
Tested metal sample at first is installed on the objective table 2 of metaloscope 3 during measurement, is moved by the row, column fixed point with computing machine 6 driving objective tables 2 then.Be equipped with on the metaloscope 3 have video acquisition, the camera of transfer function 1, the measurement cross section of tested metal sample carried out comprehensive metallic phase image scanning collection by this device to the lower right corner from the upper left corner, each minute ken metallic phase image by 6 pairs of collections of computing machine, storage carries out seamless spliced and quantitative analysis then, can draw different measuring result's problem when with solution the difference branch ken being carried out metallographic examination.The present invention can measure tested metal sample unique, measure numerical value accurately, thereby can guarantee the accuracy of metallographic measurement result.