The manufacture method of build-up composite flange
Technical field
The present invention relates to the manufacturing technical field of flange, be specifically related to a kind of manufacture method of build-up composite flange.
Background technique
At present, it is that material forms by artificial machined into that the flange on the market mostly adopts 304 type stainless steels, because existing resource is continually developed and wasted, causes the stainless price of 304 types to rise steadily, thereby makes the cost of production of flange constantly increase.Because existing veneer flange is to use carbon steel (Q235,20#) or 16Mn to stick 304 (316L) to process, the flange that this processes is come out exists defectives such as easy to leak and adhesion is bad.
Summary of the invention
The objective of the invention is to defective, provide a kind of manufacture cost to adopt between 201 type stainless steels or the single employing 304 type stainless steels build-up composite flange that overall performance is better and manufacture method thereof between single at existing veneer flange.
Technological scheme of the present invention is as follows: a kind of build-up composite flange, and the flange main body is made of 201 type stainless steels, and the sealing surface of flange is made of 304 type stainless steels, and two-part link together by bead-welding technology.
The manufacture method of above-mentioned build-up composite flange comprises the steps:
(1) be processed into flange blank with 201 type stainless steels by turning process, thickness is reserved the surplus of 1~2mm on the basis of standard volume, and cylindrical and internal diameter are reserved the surplus of 1mm on the basis of standard volume;
(2) on the sealing station of flange, weld 304 type stainless steels and form sealing surface by bead-welding technology;
(3) with lathe the weldment finish turning is become standardized product.
The present invention overcome the stainless product cost height of single employing 304 types, cost an arm and a leg or the problem of single employing 201 type stainless steel acid resistance differences, and 201 with 304 material good welding performance, by the built-up welding through welding, product is embodied be difficult for infiltration, the advantage that adhesion is good, and as broad as long with the acid resistance of medium surface of contact and rust protection and common 304 type steel flanges.
Description of drawings
Fig. 1 is the structural representation of build-up composite flange.
Among the figure, 1. 2. flange facing (304 type stainless steel) of flange main body (201 type stainless steel)
Embodiment
As shown in the figure, the main body of build-up composite flange is made of 201 type stainless steels, and the sealing surface of flange is made of 304 type stainless steels, and two-part link together by bead-welding technology.The manufacture process of this build-up composite flange is as follows:
(1) be processed into flange blank with 201 type stainless steels by turning process, thickness is reserved the surplus of 1~2mm on the basis of standard volume, and cylindrical and internal diameter are reserved the surplus of 1mm, two surface chamfers on the basis of standard volume;
(2) on the sealing surface position of flange, directly weld one deck 304 type stainless steels by bead-welding technology and form flange facing, then, understand product by penetrant inspection and whether have the built-up welding problem with welding wire, welding rod; The stainless thickness of 304 types of welding is determined according to the size of the pairing sealing surface of flange of different model;
(3) with lathe the weldment finish turning is become standardized product.