CN101223230B - Thermoplastic halopolymer composition - Google Patents
Thermoplastic halopolymer composition Download PDFInfo
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- CN101223230B CN101223230B CN2006800256990A CN200680025699A CN101223230B CN 101223230 B CN101223230 B CN 101223230B CN 2006800256990 A CN2006800256990 A CN 2006800256990A CN 200680025699 A CN200680025699 A CN 200680025699A CN 101223230 B CN101223230 B CN 101223230B
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L27/12—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
- C08L27/16—Homopolymers or copolymers or vinylidene fluoride
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L27/12—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
- C08L27/18—Homopolymers or copolymers or tetrafluoroethene
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L71/00—Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
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Abstract
The invention pertains to a thermoplastic halopolymer composition comprising - at least one thermoplastic halopolymer [polymer (A)]; - from 0.01 to 5 % by weight of (A) of at least one (per)fluoropolyether [polymer (B)]; and - from 0.3 to 10 % by weight of (A) of at least one per(halo)fluoropolymer [polymer (C)]. The addition of a (per)fluoropolyether (B) and of a per(halo)fluoropolymer (C) advantageously enables improvement of rheological behavior of thermoplastic halopolymer (A), making possible processing in less severe conditions and yielding final parts with outstanding surface aspect and good homogeneity and coherency. Still objects of the inventions are the process for manufacturing said thermoplastic halopolymer composition and the articles thereof.
Description
The present invention relates to thermoplastic halogenated polymer composition, produce the method and its goods of described thermoplastic halogenated polymer composition.
Halopolymer, particularly fluorocarbon resin are endowed the mechanical property of the excellence within awide temperature range, excellent high temperature resistant, organic solvent-resistant and anti-various chemical environment aggressiveness.
Because their performance, they through extruding or injection moulding is used for article of manufacture, for example are used to produce pipe, pipeline, accessory, film, coating, cable sheath, flexible pipe or the like usually.
For further improving the mechanical property of these polymkeric substance, well-known is the molecular weight that increases them, or in other words increases their melt viscosity.Therefore, although because improved mechanical property and preferred high molar weight the halopolymer of (thereby and have high melt viscosity), handle these materials of processing difficulty more.Particularly, in extrusion process, they demonstrate rheol problem, cause the increase of energy expenditure during extruding and the extrusion condition that applies harsh (following the danger of polymkeric substance thermal destruction) more.In this case, the finished product of being processed by these halopolymers (extruding or injection moulding) has like surface imperfection such as crackle, shark skin, flakes usually.
Therefore adopted a large amount of processing aids to eliminate these problems; Yet there are some shortcomings in they.Because their limited thermostabilitys under processing temperature have been lost the advantage that adds them, during handling processing, discharge flue dust; The thermal destruction resistates produces the deleterious structure color of mechanical property (yellowness index of difference), defective and space in component end item.In addition, because them and the uncompatibility of halopolymer itself, they are often emanated and produce uneven dispersion-s, so have lost the advantage of improvement rheological characteristics.
Therefore the purpose of this invention is to provide the halogenated polymer composition that a kind of processing characteristics strengthens and can obtain the component end item of excellent configuration of surface.
This problem has obtained fabulous solution through thermoplastic halogenated polymer composition of the present invention, and said compsn of the present invention comprises:
-at least a thermoplastic halogenated polymer [polymkeric substance (A)];
-(A) at least a (entirely) fluoro polyethers [polymkeric substance (B)] of 0.01-5wt%; With
-(A) at least a complete (halo) fluoropolymer [polymkeric substance (C)] of 0.3-10wt%.
Another purpose of the present invention is the method that is used to produce described thermoplastic halogenated polymer composition.
Another purpose of the present invention is goods, such as the moulded products that comprises thermoplastic halogenated polymer composition, film, cable sheath, pipeline, flexible pipe, ducted body.
Adding (entirely) fluoro polyethers (B) and complete (halo) fluoropolymer (C) can improve the rheological characteristics of thermoplastic halogenated polymer (A) considerably, make not too can handle processing and obtain having excellent configuration of surface and good homogeneity and conforming component end item under the harsh conditions.
Within context of the present invention, term " polymer " " have its common implication, i.e. its expression comprises repeating unit and has the material that surpasses 300 molecular weight.
Polymkeric substance (C) preferably is present in the compsn in the separation phase farmland of mainly comprising in the external phase that mainly comprises polymkeric substance (A) (C), and the overall dimension on the described farmland of 75vol% is no more than 20 μ m at least.
The overall dimension on described farmland preferably is no more than 10 μ m, more preferably 5 μ m, even more preferably 1 μ m.
Term " external phase that mainly comprises (A) " is meant that expression comprises (A) external phase as main ingredient, promptly comprises greater than 50%, is preferably greater than 60%, more preferably greater than (A) of 75wt%.
Term " the isolating phase farmland that mainly comprises (C) " is meant that expression comprises (C) phase as main ingredient, promptly comprises greater than 50%, is preferably greater than 60%, more preferably greater than (C) of 75wt%.
Term " isolating phase farmland " is meant the three-D volumes primitive of the present composition, and wherein the concentration ratio of (C) mainly comprises (C) concentration height at least 25%, preferred 30%, more preferably 50% in the external phase of (A).
Term " maximum size " is meant with respect to the xsect that separates each possible different orientation of phase farmland, the diameter peak of transverse cross-sectional area.
The separation phase farmland that xsect means in three-dimensional space intersects with planar.See from the viewpoint of reality, when being cut into sheet, can obtain many parallel xsects.
The diameter of transverse cross-sectional area is defined as the minimum annular diameter that comprises transverse cross-sectional area.
The overall dimension of separating the phase farmland preferably can be to the composition sample that is obtained by cross section of cutting into slices or section, and it is micro-definite with image recognition technique to be utilized in the ESEM that carries out under the liquid-nitrogen temperature.
Have the volume percent that overall dimension is no more than the separation phase farmland of correlation, the surface-area through measuring this farmland calculates with respect to the total area on farmland in the serial section of and image recognition technique analysis micro-by ESEM or the section.
" at least a thermoplastic halogenated polymer (A) " that mention is meant one or more polymkeric substance (A).
Polymkeric substance of the present invention (A) should be thermoplastic.
Term " thermoplasticity " is used for the object of the invention and is interpreted as and is meant; If they are unbodied; The polymkeric substance that then under the room temperature that is lower than their second-order transition temperatures, exists; If or they are half hitch crystal, the polymkeric substance that then under the room temperature that is lower than their fusing points, exists, they are line style (promptly not reticulating).These polymkeric substance have deliquescing when they are heated, and when they cool off the characteristic of hardening once more, and do not have tangible chemical transformation.The encyclopedia of the for example noted work of this definition " Polymer Science Dictionary ", Mark S.M.Alger, London School of Polymer Technology; Polytechnic of North London; UK, Elsevier Applied Science publishes, and 1989.
Therefore thermoplastic polymer and elastomerics are diacritic.
Be the object of the invention, term " elastomerics " is to be used to refer to true elastomerics, or as the polymer resin that is used to obtain very elastomeric basal component.
True elastomerics is according to ASTM; Special Technical Bulletin; The No.184 standard definition is at room temperature can be stretched to the natural length that doubles them; They are released in case under tension force, keep after 5 minutes, just return at one time their initial lengths 10% with interior material.
Generally speaking polymer resin as obtaining very elastomeric basal component is the subambient unbodied product of second-order transition temperature (Tg).In most of the cases, these products are equivalent to the multipolymer that Tg is lower than 0 ℃, and comprise and can form very elastomeric reactive functional groups (choosing wantonly in the presence of additive).
Preferably, polymkeric substance (A) is the half hitch crystal.
Term " half hitch crystal " is used for representing the polymkeric substance of melting heat greater than 1J/g, and described melting heat is according to ASTM D3418, and (DSC) measures with 10 ℃/minute heating rate through dsc.
Preferably, the melting heat of polymkeric substance of the present invention (A) is at least 4J/g, more preferably is at least 8J/g.
Be the object of the invention, term " halopolymer " is used for representing from comprising that at least 2 carbon atoms and at least one are selected from the homopolymer and the multipolymer of single ethylenic monomer acquisition of the halogen atom of fluorine and chlorine.Mean the blend of expression homopolymer and multipolymer equally.As the example that can be used for halo polymers of the present invention; Can mention vinylidene fluoride, vinyl fluoride, trifluoro-ethylene, trifluorochloroethylene, tetrafluoroethylene, R 1216, vinylchlorid and vinylidene chloride homopolymer and multipolymer especially, and one of these monomers and other non-halogenated single ethylenic monomer multipolymer such as ethene, vinyl acetate, acrylic or methacrylic acid mono.
Preferred halopolymer of the present invention is a fluoropolymer, promptly comprises the polymkeric substance of the repeating unit that derives from least one ethylenically unsaturated monomers that comprises at least one fluorine atom (below be called fluorinated monomer).
More preferably, halopolymer of the present invention is partially fluorinated fluoropolymer.
Be the object of the invention, term " partially fluorinated fluoropolymer " is used for representing any polymkeric substance that comprises like the lower section:
-derive from the repeating unit of at least a fluorinated monomer; With
-derive from least a repeating unit that comprises the ethylenically unsaturated monomers of at least one Wasserstoffatoms (below, hydrogeneous monomer).
Fluorinated monomer can be that identical monomer maybe can be different monomer with hydrogeneous monomer.
This partially fluorinated fluoropolymer advantageously comprises greater than 1mol%, is preferably greater than 5mol%, more preferably greater than the hydrogeneous monomeric repeating unit of deriving from of 10mol%.
This partially fluorinated fluoropolymer advantageously comprises greater than 25mol%, is preferably greater than 30mol%, more preferably greater than the repeating unit that derives from fluorinated monomer of 40mol%.
This fluorinated monomer can further comprise one or more other halogen atoms (Cl, Br, I).If this fluorinated monomer is hydrogen atoms not, then it is called and is complete (halo) fluorinated monomer.If this fluorinated monomer comprises at least one Wasserstoffatoms, then it is called and is hydrogenous fluorinated monomer.
If this fluorinated monomer is hydrogeneous fluorinated monomer; For example vinylidene fluoride, trifluoro-ethylene, vinyl fluoride; Then partially fluorinated fluoropolymer can be the homopolymer that comprises the repeating unit that derives from said hydrogeneous fluorinated monomer, or comprises the multipolymer of the repeating unit that derives from said hydrogeneous fluorinated monomer and at least a other comonomers.
This comonomer can be hydrogenant (promptly not contain fluorine atoms) or fluorizated (promptly comprising at least one fluorine atom).
If this fluorinated monomer is complete (halo) fluorinated monomer; For example tetrafluoroethylene, trifluorochloroethylene, R 1216, perfluoroalkyl vinyl ether; Then partially fluorinated fluoropolymer is the multipolymer that comprises the repeating unit that derives from said complete (halo) fluorinated monomer and at least a other comonomers; Said comonomer comprises at least one Wasserstoffatoms, for example ethene, propylene, vinyl ether, Acrylic Acid Monomer, vinylidene fluoride, trifluoro-ethylene, vinyl fluoride.
Preferred partially fluorinated fluoropolymer is that wherein fluorinated monomer is selected from those of tetrafluoroethylene (TFE), vinylidene fluoride (VdF) and trifluorochloroethylene (CTFE).
The non-limitative example of suitable hydrogenation comonomer is ethene especially; Propylene; Vinyl monomer is such as vinyl acetate, and Acrylic Acid Monomer is like TEB 3K, Bing Xisuandingzhi, vinylformic acid, methylacrylic acid and Hydroxyethyl acrylate; And styrene monomer, like vinylbenzene and p-methylstyrene.
The non-limitative example of suitable fluorinated comonomers is especially:
-C
3-C
8Perfluoroolefine is such as R 1216;
-C
2-C
8The single fluoroolefin of hydrogenation is such as vinyl fluoride;
-1,2-difluoroethylene and trifluoro-ethylene;
-general formula CH
2=CH-R
F0Perfluoro alkyl ethylene, R wherein
F0Be C
1-C
6Perfluoroalkyl;
-chloro and/or bromo and/or iodo C
2-C
6Fluoroolefin is like trifluorochloroethylene;
-general formula CF
2=CFOR
F1(entirely) fluoroalkyl vinyl ether, R wherein
F1Be C
1-C
6Fluoro or perfluoroalkyl, for example CF
3, C
2F
5, C
3F
7
-CF
2=CFOX
0(entirely) fluoro oxyalkyl vinyl ether, wherein X
0Be C
1-C
12Alkyl, or C
1-C
12Alkoxyl group, or have the C of one or more ether groups
1-C
12(entirely) fluorine oxyalkyl is like perfluoro-2-propoxy--propyl group;
-general formula CF
2=CFOCF
2OR
F2(entirely) fluoroalkyl vinyl ether, R wherein
F2Be C
1-C
6Fluoro or perfluoroalkyl, for example CF
3, C
2F
5, C
3F
7, or have the C of one or more ether groups
1-C
6(entirely) fluorine oxyalkyl, as-C
2F
5-O-CF
3
-have a general formula CF
2=CFOY
0Functionalized (entirely) fluoro oxyalkyl vinyl ether, Y wherein
0Be C
1-C
12Alkyl or (entirely) fluoroalkyl, or C
1-C
12Alkoxyl group, or have the C of one or more ether groups
1-C
12(entirely) fluorine oxyalkyl, Y
0The carboxylic acid group or the sulfonic group that comprise its acid, acyl halide or salt form;
-fluoro dioxole is in particular the perfluor dioxole.
The melt index of polymkeric substance (A) preferably less than 8, is more preferably less than 7g/10min preferably less than 10, even is more preferably less than 5g/10min, most preferably less than 2.5g/10min.
The melt flow index of polymkeric substance (A) is advantageously measured under 5 kilograms of piston loads and the temperature as polymkeric substance (A) chemical property function according to ASTM D-1238 standard, sees the detailed description of the paragraph 8.2 of described standard.
When the MFI of polymkeric substance (A) is 10g/10min or when bigger, thermoplastic compounds does not have the mechanical property for the required excellence of high request applicable cases.
More preferably, partially fluorinated fluoropolymer is selected from:
(A-1) multipolymer of TFE and/or CTFE and ethene, propylene or iso-butylene (optimal ethylene); The mol ratio of wherein complete (halo) fluorinated monomer/hydrogenation comonomer is 30: 70-70: 30; Optional comprise that the comonomer that one or more total amounts based on TFE and/or CTFE and hydrogenation comonomer are counted 0.1-30mol% (for example sees USP 3,624,250 and 4; 513,129);
(A-2) vinylidene fluoride (VdF) polymkeric substance optional comprises that one or more fluorinated comonomers reduction, that generally include 0.1-15mol% (for example see USP 4,524; 194 with USP 4; 739,024) and optional further comprise one or more and fluoridize or the hydrogenation comonomer.
CTFE or TFE multipolymer (A-1) preferably include:
(a) 35-65%, preferred 45-55%, the more preferably ethene of 48-52mol% (E);
(b) 65-35%, preferred 55-45%, the more preferably trifluorochloroethylene of 52-48mol% (CTFE) (below be called the ECTFE multipolymer) and/or tetrafluoroethylene (TFE) (below be called the ETFE multipolymer); With optional
(c) based on monomer (a) and (b) total amount 0.1-30mol%, preferred 0.1-10mol%, more preferably one or more fluorinated comonomers (c of 0.1-5mol%
1) and/or hydrogenation comonomer (c
2).
At fluorinated comonomers (c
1) among, for example can mention (entirely) fluoroalkyl vinyl ether, perfluoro alkyl ethylene (such as perfluorobutyl ethylene), as being described in USP 5,597, (entirely) fluoro dioxole, vinylidene fluoride (VdF) in 880.Among them, preferred (c
1) comonomer is general formula CF
2=CFO-C
3F
7Perfluoro propyl vinyl ether.
As hydrogenation comonomer (c
2) non-limitative example, can mention those especially with following general formula:
CH
2=CH-(CH
2)
nR
1(I)
R wherein
1=OR
2, or-(O)
tCO (O)
pR
2, wherein t and p equal 0,1 integer, R
2Be C
1-C
20The hydrogenation group of alkyl type, as can be straight or branched, or naphthenic base optionally comprise heteroatoms and/or chlorine atom, and said heteroatoms is O or N preferably, R
2Optional comprise one or more functional groups, be preferably selected from-OH ,-COOH, epoxide, ester and ether, R
2Optional comprise two keys, or R
2Be H, n is the integer of 0-10.Preferred R
2Be hydrogen or the alkyl type with 1-10 carbon atom that comprises the oxyhydroxide types of functional groups, n is the integer of 0-5.
Preferred hydrogenation comonomer (c
2) be selected from following classification:
1) have the Acrylic Acid Monomer of following general formula:
CH
2=CH-CO-O-R
2
R wherein
2Has above-mentioned implication.
As the non-limitative example of suitable Acrylic Acid Monomer, can mention ethyl propenoate, n-butyl acrylate, vinylformic acid, hydroxyethyl acrylate, vinylformic acid hydroxypropyl ester, vinylformic acid (hydroxyl) ethylhexyl especially.
2) have the vinyl ether monomers of following general formula:
CH
2=CH-O-R
2
R wherein
2Has above-mentioned implication.
As the non-limitative example of suitable vinyl ether monomers, can mention propyl vinyl ether, cyclohexyl vinyl ether, vinyl-4-hydroxybutyl ether especially.
3) have the vinyl monomer of the carboxylic acid of following general formula:
CH
2=CH-O-CO-R
2
R wherein
2Has above-mentioned implication.
As the suitable monomeric non-limitative example of generating vinyl carboxylate base, can mention vinyl-acetic ester, propionate, caproic acid vinyl-2-ethyl ester especially.
4) have the unsaturated carboxylic acid monomer of following general formula:
CH
2=CH-(CH
2)
n-COOH
Wherein n has above-mentioned implication.As the non-limitative example of suitable unsaturated carboxylic acid monomer, can mention vinylacetic acid especially.
More preferably comonomer (C
2) be n-butyl acrylate.
Among the A-1 polymkeric substance, the ECTFE polymkeric substance is preferred.
The melt index of ECTFE advantageously is at least 0.01, and preferably at least 0.05, more preferably 0.1g/10min at least.
The melt index of ECTFE preferably less than 7.5, is more preferably less than 5g/10min advantageously less than 10, even is more preferably less than 2.5g/10min.
The melt index of ECTFE is according to the ASTM that revises 1238 tests, in 275 ℃ and 5 kilograms of pistons loads mensuration down.
The fusing point of ECTFE advantageously is at least 150 ℃ and maximum 265 ℃.
Fusing point, is confirmed according to ASTM D3418 standard with 10 ℃/minute heating rate through dsc (DSC).
What be specially adapted to halogenated thermoplastics polymer compsn of the present invention is can be from SolvaySolexis Inc.; Thorofare; New Jersey; USA is with the ECTFE of trade name HALAR
and VATAR
acquisition.
Most preferably, partially fluorinated fluoropolymer is VdF polymkeric substance (A-2).
VdF polymkeric substance (A-2) preferably includes:
(a ') be 60mol% at least, preferred 75mol% at least, the more preferably vinylidene fluoride of 85mol% (VdF) at least;
(b ') optional 0.1-15%; Preferred 0.1-12%; More preferably the fluorinated comonomers of 0.1-10mol% is selected from vinyl fluoride (VFl), trifluorochloroethylene (CTFE), R 1216 (HFP), tetrafluoroethylene (TFE), trifluoro-ethylene (TrFE), perfluoro methyl vinyl ether (PMVE) and its mixture; With
(c ') optional based on monomer (a ') and (b ') total amount 0.1-5mol%, preferred 0.1-3mol%, more preferably one or more of 0.1-1mol% are fluoridized or the hydrogenation comonomer.
As the non-limitative example that is used for VdF polymkeric substance of the present invention, can mention the homopolymer of VdF especially, the VdF/TFE multipolymer; The VdF/PMVE multipolymer, VdF/TFE/HFP multipolymer, VdF/TFE/CTFE multipolymer; The VdF/TFE/TrFE multipolymer, VdF/CTFE multipolymer, VdF/HFP multipolymer; The VdF/TFE/HFP/CTFE multipolymer, VdF/TFE/ perfluorobuttene acid copolymer, VdF/TFE/ maleic acid or the like.
The melt index of VdF polymkeric substance advantageously is at least 0.01, and preferably at least 0.05, more preferably 0.1g/10min at least.
The melt index of VdF polymkeric substance preferably less than 7.5, is more preferably less than 5g/10min advantageously less than 10, even is more preferably less than 1g/10min.
The melt index of VdF polymkeric substance is according to ASTM 1238 test, in 230 ℃ and 5 kilograms of pistons loads mensuration down.
The fusing point of VdF polymkeric substance advantageously is at least 120 ℃, and preferably at least 125 ℃, more preferably at least 130 ℃.
The fusing point of VdF polymkeric substance advantageously is 190 ℃ at most, preferred maximum 185 ℃, and more preferably maximum 180 ℃.
Fusing point (T
M2) through DSC, with the heating rate of 10 ℃/min, confirm according to ASTM D3418.
According to a preferred implementation of the present invention; The mixture of advantageously at least a VdF homopolymer of polymkeric substance (A) and at least a VdF multipolymer; Described VdF multipolymer is selected from and comprises 0.1-15%; Preferred 0.1-12%, the more preferably VdF multipolymer of the fluorinated comonomers of 0.1-10mol%, described comonomer is selected from vinyl fluoride (VF
1), trifluorochloroethylene (CTFE), R 1216 (HFP), tetrafluoroethylene (TFE), trifluoro-ethylene (TrFE) and its mixture.
Preferably, polymkeric substance (A) is at least a VdF homopolymer as above described and the mixture of at least a VdF multipolymer, and wherein this fluorinated comonomers is selected from trifluorochloroethylene and R 1216.
Polymkeric substance (A) according to this preferred implementation is more preferably following mixture, and it comprises:
-the 25-75% of polymkeric substance (A) advantageously, preferred 25-65%, the more preferably at least a VdF homopolymer of 25-55wt%;
-the 25-75% of polymkeric substance (A) advantageously, preferred 35-75%, the more preferably at least a VdF multipolymer of as above describing of 45-75wt%.
Within context of the present invention, term (entirely) fluoro polyethers is used for representing to comprise the polymkeric substance of repeating unit (R1), and said repeating unit comprises at least one ehter bond and at least one fluorine atom (fluoro polyoxyalkylene chain) on main chain.
The repeating unit R1 that preferably is somebody's turn to do (entirely) fluoro polyethers is selected from:
(I)-CFX-O-, wherein X be-F or-CF
3With
(II)-CF
2-CFX-O-, wherein X be-F or-CF
3With
(III)-CF
2-CF
2-CF
2-O-; With
(IV) CF
2-CF
2-CF
2-CF
2-O-; With
(V) (CF
2)
j-CFZ-O-wherein j is selected from 0 and 1 integer, and Z comprises 1-10 fluoro polyoxyalkylene chain that is selected from the repeating unit of the above-mentioned classification of this paper (I)-(IV);
And composition thereof.
If (entirely) fluoro polyethers comprises dissimilar repeating unit R1, then advantageously said repeating unit distributes along the fluoro polyoxyalkylene chain randomly.
Should (entirely) fluoro polyethers be compound preferably with following here general formula (I):
T
1-(CFX)
p-O-R
f-(CFX)
p’-T
2 (I)
Wherein:
-each X is F or CF independently
3
-P and p ' are same to each other or different to each other, and are the integer of 0-3;
-R
fBe to comprise repeating unit R
oThe fluoro polyoxyalkylene chain, said repeating unit is selected from:
(i)-and CFXO-, wherein X is F or CF
3,
(ii)-CF
2CFXO-, wherein X is F or CF
3,
(iii)-CF
2CF
2CF
2O-,
(iv)-CF
2CF
2CF
2CF
2O-,
(v)-(CF
2)
j-CFZ-O-wherein j is selected from 0 and 1 integer, and Z is general formula-ORfT
3Group, R wherein
f' be the fluoro polyoxyalkylene chain that comprises 0-10 some repeating units, described repeating unit is selected from following :-CFXO-,-CF
2CFXO-,-CF
2CF
2CF
2O-,-CF
2CF
2CF
2CF
2O-, each X are F or CF independently of one another
3And T
3Be C
1-C
3Perfluoroalkyl,
And composition thereof;
-T
1And T
2, be same to each other or different to each other, be H, halogen atom, the optional heteroatomic C that is selected from O, S, N and/or halogen atom that comprises
1-C
30End group,
The weight-average molecular weight of being somebody's turn to do (entirely) fluoro polyethers is generally 400-100000, preferred 600-20000.
Preferably, T
1And T
2Be selected from:
(j)-y ' wherein Y ' be selected from-end of the chain of H, halogen, such as-F ,-Cl, C
1-C
3Whole haloalkyl, such as-CF
3,-C
2F
5,-CF
2Cl ,-CF
2CF
2Cl;
(jj)-E
r-A
q-Y "
k, wherein k, r and q are integers, q=0 or 1 wherein, r=0 or 1 and k be 1-4, be preferably 1-2, E representes to comprise that at least one heteroatomic sense that is selected from O, S, N connects base; A representes C
1-C
20Divalent linker; Y " the expression functionalized end groups.
The E of functional group can comprise acid amides, ester, carboxylic acid, thiocarboxylic acid, ether, heteroaromatics, sulfide, amine and/or imine group.
The non-limitative example that sense connects basic E in particular-CONR-(R=H, C
1-C
15Replace or unsubstituted straight chain or cyclic aliphatic group C
1-C
15Replace or unsubstituted aryl);-COO-;-COS-;-CO-; Heteroatoms is such as-O-;-S-;-NR '-(R=H, C
1-C
15Replacement or unsubstituted straight chain or cyclic aliphatic group, C
1-C
15Replace or unsubstituted aryl); Comprise the one or more heteroatomic 5-that is selected from N, O, S or 6-membered aromatic heterocycles, particularly triazine that are same to each other or different to each other, such as:
Divalence C
1-C
20Connect basic A and be preferably selected from following classification:
1) straight chain replaces or unsubstituted C
1-C
20The alkene chain is chosen wantonly in the alkene chain and is comprised heteroatoms; Preferred linear aliphatic base comprises general formula-(CH
2)
m-part, wherein m is the integer of 1-20, optional acid amides, ester, ether, sulfide, imine group and its mixture of comprising;
2) (alkylidene group) alicyclic C
1-C
20Group or (alkylidene group) aromatic series C
1-C
20Group is chosen wantonly and is comprised heteroatoms and optional acid amides, ester, ether, sulfide, imine group and its mixture of comprising at alkylidene chain or on ring;
3) the polyalkyleneoxy group chain of straight or branched comprises particularly being selected from following repeating unit :-CH
2CH
2O-,-CH
2CH (CH
3) O-,-(CH
2)
3O-,-(CH
2)
4O-, optional acid amides, ester, ether, sulfide, imine group and its mixture of comprising.
The suitable Y of functional group " example particularly-OH ,-SH ,-OR ' ,-SR ' ,-NH
2,-NHR ' ,-NR '
2,-COOH ,-SiR '
dQ
3-d,-CN ,-NCO,
1,2-and 1,3-glycol itself, or as cyclic acetal and ketal (for example dioxolane or dioxane) ,-COR ' ,-CH (OCH
3)
2,-CH (OH) CH
2OH ,-CH (COOH)
2,-CH (COOR ')
2,-CH (CH
2OH)
2,-CH (CH
2NH
2)
2,-PO (OH)
2,-CH (CN)
2, wherein R ' is alkyl, alicyclic or fragrant replacement or unsubstituted group, optional comprises one or more fluorine atoms, and Q is OR ', and R ' has and as above defines identical implication, and d is the integer of 0-3.
One or more end functional groups Y " can be connected with group A and/or E: for example, when A is (alkylidene group) aromatic series C
1-C
20During group, two or more Y " group can be connected on the aromatic ring of group A.
More preferably, (entirely) of the present invention fluoro polyethers meets the above general formula (I) of the present invention, wherein T
1And T
2Be selected from :-H; Halogen is such as-F and-Cl; C
1-C
3Whole haloalkyl, for example-CF
3,-C
2F
5,-CF
2Cl ,-CF
2CF
2Cl;-CH
2OH;-CH
2(OCH
2CH
2)
nOH (n is the integer of 1-3);-C (O) OH;-C (O) OCH
3-ONH-R
H-OSi (OC
2H
5)
3(R wherein
HBe C
1-C
10Alkyl);-CONHC
18H
37-CH
2OCH
2CH (OH) CH
2OH;-CH
2O (CH
2CH
2O)
N*PO (OH)
2(n wherein
*Be 1-3);
And composition thereof.
Most preferably, be applicable to that (entirely) of the present invention fluoro polyethers is selected from:
(a) HO-CH
2CF
2O (CF
2O)
N '(CF
2CF
2O)
M 'CF
2CH
2-OH, m ' and n ' are integer, and wherein ratio m '/n ' is generally the scope of 0.1-10, is preferably 0.2-5;
(b) HO (CH
2CH
2O)
nCH
2CF
2O (CF
2O)
N '(CF
2CF
2O)
M 'CF
2CH
2(OCH
2CH
2)
nOH, m ' and n ' are integer, and wherein ratio m '/n ' is generally the scope of 0.1-10, is preferably 0.2-5, and the n scope is 1-3;
(c) HCF
2O (CF
2O)
N '(CF
2CF
2O)
M 'CF
2H, m ' and n ' they are integers, wherein ratio m '/n ' is generally the scope of 0.1-10, is preferably 0.2-5;
(d) FCF
2O (CF
2O)
N '(CF
2CF
2O)
M 'CF
2F, m ' and n ' they are integers, wherein ratio m '/n ' is generally the scope of 0.1-10, is preferably 0.2-5;
For comprising that the thermoplastic halogenated polymer composition that is selected from the above type of the present invention (a) and (entirely) fluoro polyethers (b) has obtained excellent result.
(entirely) of the present invention fluoro polyethers especially can be through complete (halo) fluorinated monomer manufacturing of light-initiated oxypolymerization (photooxidation reaction), like US 3,665, described in 041.Usually; (entirely) fluoro polyether structure can pass through R 1216 and/or tetrafluoroethylene and oxygen at low temperature; Generally speaking be lower than-40 ℃, and wavelength (λ) less than 3000
the U.V. radiation under mix and obtain.Subsequently especially on the thick product from photooxidation reaction, like US 3,847, the end group of describing in 978 and 3,810,874 that carries out transforms.
(a) that as above describes; (b); (c) and (d) (entirely) fluoro polyethers of type especially can be from Solvay Solexis S.p.A. with FOMBLIN
ZDOL; FOMBLIN
ZDOL TX, H-GALDEN
and FOMBLIN
Z or FOMBLIN
M obtain.
The amount of (entirely) fluoro polyethers (B) in the multiphase thermoplastic halogenated polymer composition of as above describing is preferably at least 0.02% of thermoplastic halogenated polymer (A), and more preferably at least 0.05%.
The amount of (entirely) fluoro polyethers (B) is 4% of a thermoplastic halogenated polymer (A) at most preferably in the multiphase thermoplastic halogenated polymer composition of as above describing, more preferably maximum 3wt%.
Compsn for (entirely) fluoro polyethers (B) of the 0.05-5wt% that comprises (A) obtains good result.
Compsn for (entirely) fluoro polyethers (B) of the 0.05-0.5wt% that comprises (A) obtains excellent result.
Because the existence of (entirely) fluoro polyethers (B), comprise that the compsn of thermoplastic halogenated polymer (A) can be advantageously handles with high productivity more, the component end item that so obtains has the configuration of surface of excellence, does not have the dysopia.
For the object of the invention, term " complete (halo) fluoropolymer " [polymkeric substance (C)] is used for representing to be substantially free of the fluoropolymer of Wasserstoffatoms.
Should complete (halo) fluoropolymer can further comprise one or more other halogen atom (Cl, Br, I).
Term " is substantially free of Wasserstoffatoms " and is interpreted as complete (halo) fluoropolymer that is meant from ethylenically unsaturated monomers (complete (halo) fluorinated monomer) preparation that comprises at least one fluorine atom and non-hydrogen atoms.
Should can be the homopolymer of complete (halo) fluorinated monomer or comprise the multipolymer that derives from more than the repeating unit of complete (halo) fluorinated monomer by complete (halo) fluoropolymer.
Suitable complete (halo) fluorinated monomer non-limitative example is in particular:
-C
2-C
8Perfluoroolefine is such as tetrafluoroethylene and R 1216;
-chloro and/or bromo and/or iodo C
2-C
6Fluoroolefin is like trifluorochloroethylene;
-general molecular formula CF
2=CFOR
F3Complete (halo) fluoroalkyl vinyl ether, R wherein
F3Be C
1-C
6(halo) fluoroalkyl entirely, such as-CF
3,-C
2F
5,-C
3F
7
-CF
2=CFOX
01, complete (halo) fluoro oxyalkyl vinyl ether, wherein X
01Be C with one or more ether groups
1-C
12(halo) fluorine oxyalkyl entirely is like perfluoro-2-propoxy--propyl group;
-general molecular formula CF
2=CFOCF
2OR
F4Complete (halo) fluoroalkyl vinyl ether, R wherein
F4Be C
1-C
6(halo) fluoroalkyl entirely, such as-CF
3,-C
2F
5,-C
3F
7, or have the C of one or more ether groups
1-C
6(halo) fluorine oxyalkyl entirely, as-C
2F
5-O-CF
3
-have a general formula CF
2=CFOY
01Functionalized complete (halo) fluoro oxyalkyl vinyl ether, wherein Y
01Be C
1-C
12(halo) fluoroalkyl entirely, or have the C of one or more ether groups
1-C
12(halo) fluorine oxyalkyl entirely, Y
01The carboxylic acid or the sulfonic group that comprise its acid, acyl halide or salt form;
-complete (halo) fluoro dioxole.
The suitable examples TFE homopolymer and multipolymer and CTFE homopolymer and the multipolymer in particular that are used for complete (halo) fluoropolymer [polymkeric substance (C)] of the present composition.
Preferred complete (halo) fluoropolymer [polymkeric substance (C)] is TFE homopolymer and multipolymer in particular.
If polymkeric substance (C) is the homopolymer of TFE, then be preferably the PTFE (being also referred to as " low-molecular-weight PTFE " or " PTFE of low melting viscosity " usually) of non-fibrillation.
The number-average molecular weight of the PTFE of non-fibrillation advantageously is lower than 1000000, preferably is lower than 700000, more preferably less than 500000.
In addition, the preferred number-average molecular weight of the PTFE of this non-fibrillation is preferably more than 50000.
The number-average molecular weight of this non-fibrillation polymkeric substance is usually through measuring the PTFE end group-CF that is confirmed by FT-IR spectroscopy
2COOH and-CF
2The total amount Ng of COF (be expressed as the mole/kg) calculate.Number-average molecular weight (Mn) is through following formula M
n=2000/
gN calculates.
The preferred melt viscosity of the PTFE of non-fibrillation is lower than 10
4Pa * s, described melt viscosity be according to like USP 4,380, and the method among the ASTM D1239-52T of the correction of describing in 618 is 372 ℃ of measurements down.
The PTFE of this non-fibrillation preferably obtains through the powder of the said irradiation of milling then with HMW (number-average molecular weight is more than 2000000 usually) the homopolymer powder of gamma-rays or electron beam irradiation TFE; Described powder is through disperseing or the suspension polymerization acquisition; Or directly through such as being described in USP 5; Polymerization technique in 223,343 obtains.
What the PTFE of this non-fibrillation was common is solid form in small, broken bits, thereby is commonly referred to " PTFE ultrafine powder ".This solid mean particle size in small, broken bits is more preferably less than 20 μ m preferably less than 100 μ m, is more preferably less than 10 μ m and most preferably less than 5 μ m.
For dispersion polymerization processes, obtain the emulsion that particle size is the 0.1-0.3 micron usually.After condensing, powder size is increased to about 100-500 micron usually.Said then powder is used gamma-ray irradiation usually, grinds then to obtain the as above solid in small, broken bits of definition.
For suspension polymerization, obtain the powder that granularity is 2-5mm usually.Said then powder is used electron beam irradiation usually, and mask is to obtain the as above solid in small, broken bits of definition then.
The PTFE of this non-fibrillation preferably has the high melting temperature of thermostability, unreactiveness, oilness and similar high molecular weight polytetrafluoroethyldispersions.
Suitable especially non-fibrillation PTFE is from Solvay Solexis, the ALGOFLON that S.p.A. obtains
L 206 and L 203PTFE and POLYMIST
PTFE.The tetrafluoroethylene of the non-fibrillation that other are suitable particularly from DuPont with ZONYL
PTFE (for example ZONYL
MP is 1600 grades) with from Daikin Industries, Ltd. can commercial obtain with LUBLON
(for example LUBLON
L-5PTFE).
If polymkeric substance (C) is the TFE multipolymer; Then it advantageously comprises 2wt% at least, preferably 7wt% and advantageously comprise maximum 30wt% at least; Preferred 20wt% at most, more preferably at most 13wt% derive from least a repeating unit that is selected from following fluorinated comonomers:
(i) general molecular formula CF
2=CFOR
F1 'Perfluoroalkyl vinyl ether, R wherein
F1 'Be C
1-C
6Perfluoroalkyl, for example CF
3, C
2F
5, C
3F
7And/or
(ii) general molecular formula CF
2=CFOX
0Perfluoro oxyalkyl vinyl ether, X wherein
0Be C with one or more ether groups
1-C
12The perfluor oxyalkyl is like perfluoro-2-propoxy--propyl group; And/or
(iii) C
3-C
8Perfluoroolefine is such as R 1216.
For fluorinated comonomers wherein is C
3-C
8The perfluoroolefine and/or the as above TFE multipolymer of perfluoroalkyl vinyl ether of definition obtain good result; For fluorinated comonomers wherein is (general formula CF
2=CFOCF
3) the TFE multipolymer of R 1216 and/or perfluoro methyl vinyl ether (PMVE), realize good especially result.
If polymkeric substance (C) is that wherein fluorinated comonomers is the TFE multipolymer of the perfluoroalkyl vinyl ether that as above defines, then said TFE multipolymer is at 280 ℃, shearing rate 1s
-1The time dynamic viscosity advantageously be at most 100Pa * sec, preferred 50Pa * sec at most, more preferably 30Pa * sec at most, most preferably 10Pa * sec at most.
Use the parallel plate anchor clamps, measure dynamic viscosity with the strain rheometer of control usually, described rheometer uses actuator to apply deformation strain power to sample, and uses the resulting stress that produces in the independent sensor measurement sample.
According to the embodiment of the present invention, tetrafluoroethylene (TFE)/perfluoro methyl vinyl ether (PMVE) multipolymer that polymkeric substance (C) is preferably such, said multipolymer is mainly by forming with the lower section:
-4-25mol%, preferred 5-20wt%, most preferably 10-16mol% derives from the repeating unit of PMVE; With
-96-75mol%, preferred 95-80, the most preferably repeating unit that derives from TFE of 90-84mol%.
Preferred polymers (C) is melt processible.
For the object of the invention, term " melt processible " meaning is that can handle through the melt extruding of routine, injection or casting means should complete (halo) fluoropolymer (C) (promptly manufacturing goods, such as film, fiber, pipe, cable jacket or the like).This requires surpassing the about 30 ℃ temperature of fusing point, preferably at T usually
M2Under the temperature of+(30 ± 2 ℃), be 1s in shearing rate
-1The time, dynamic viscosity is less than 10
6Pa * s, described dynamic viscosity is used the parallel plate anchor clamps, measures with the strain rheometer of control, and described rheometer uses actuator to apply deformation strain power to sample, and uses the resulting stress that produces in the independent sensor measurement sample.
Fusing point (T
M2) through DSC, with the heating rate of 10 ℃/min, confirm according to ASTM D3418.
Melt processible complete (halo) fluoropolymer (C) is 1s in shearing rate
-1The time dynamic viscosity under the condition of above-mentioned definition preferably less than 2000Pa * s, be more preferably less than 700Pa * S.
If polymkeric substance (C) is melt processible, then the ratio of the melt index of the melt index of polymkeric substance (C) and polymkeric substance (A) advantageously is at least 5, preferably at least 10, more preferably at least 20.
The melt index of polymkeric substance (C) is according to 1238 test determinations of ASTM.
If should be present in the above-mentioned thermoplastic halogenated polymer composition by complete (halo) fluoropolymer (C), then its amount preferably is at least 0.3% of thermoplastic halogenated polymer (A), more preferably 1wt% at least.The amount of complete (halo) fluoropolymer (C) in the thermoplastic halogenated polymer composition of as above describing advantageously be the maximum 10% of thermoplastic halogenated polymer (A), and is preferably maximum 5%, more preferably maximum 4wt%.
Thermoplastic fluoropolymer composition for complete (halo) fluoropolymer (C) of the 0.3-5wt% that comprises thermoplastic halogenated polymer (A) obtains good result.For the thermoplastic fluoropolymer composition of complete (halo) fluoropolymer (C) of the 1-3wt% that comprises thermoplastic halogenated polymer (A), realize best result.
If complete (halo) fluoropolymer (C) is present in the compsn that comprises thermoplastic halogenated polymer (A) and (entirely) fluoro polyethers (B), then the processing characteristics of said composition can advantageously further be improved.Therefore, in forcing machine, under the suitable turnout, comprise that also the compsn of complete (halo) fluoropolymer (C) can be extruded than the compsn that does not contain polymkeric substance (C) under lower pressure head.
Optional, above-described compsn can also comprise pigment, weighting material, conductive particle, releasing agent, thermo-stabilizer, anti-electrostatic reagent, extender, toughener, organic and/or mineral dye such as TiO
2, carbon black, acid scavenger be such as MgO, fire retardant, smog inhibitor or the like.
As the non-limitative example of weighting material, can mention mica, aluminum oxide, talcum, carbon black, spun glass, thomel, with the graphite of fiber or powder type, carbonate such as lime carbonate, macromolecular compound or the like.
The pigment that is used for compsn comprises especially maybe can comprise following one or more: from Whittaker, and Clark & Daniels, South Plainfield, New Jersey, the titanium oxide that USA obtains; From Shepard Color Company, Cincinnati, Ohio, the blue # 3 of the Artic that USA obtains; The blue #9 of Topaz, the blue #190 of Olympic, emerald green #211, the blue #214 of Ensign; Tawny #24, walnut shell palm fibre #10, golden brown #19, brown #20; The brown #39 of limonite, honey gold #29, green #5 of Sherwood and jet-black # 1; From Ferro Corp., Cleveland, Ohio; The black F-2302 that USA obtains, blue V-5200, turquoise F-5686; Green F-5687, brown F-6109, light yellow F-6115; Chestnut V 9186 and yellow V-9404 and from Englehard Industries; Edison, New Jersey, METEOR
pigment that USA obtains.
According to an embodiment of the invention, said composition also comprises softening agent.
The softening agent that is suitable for the present composition can be selected from common monomer that is used for fluoropolymer or polymeric plasticizer.
Be described in softening agent and the USP 4584215 (INST FRANCAIS DU PETROL) that is described on April 22nd, 1986 in the USP 3541039 (PENNWALTCORP) on November 17th, 1970 those and be suitable for compsn of the present invention.
This softening agent can have no in the compsn of the present invention that is introduced in above definition difficultly, and production shock strength, particularly at low temperatures the advantageously improved compsn of shock strength.In other words, softening agent can be advantageously used in the compsn of the present invention to improve the low-temperature performance of the component end item of being processed by the present composition, particularly when these parts stand the limit of working temperature.
Among monomeric plasticizer, can mention the ethanoyl-tri-n-butyl citrate of Uniflex DBS (DBS), N-normal-butyl sulphonamide, following general formula especially:
Dibutoxyethyl adipate with following general formula:
Show that within context of the present invention particularly advantageous softening agent own is DBS (C
4H
9-OOC-(CH
2)
8-COO-C
4H
9).
Among polymeric plasticizer, can mention the polyester of polymkeric substance especially, such as deriving from those of hexanodioic acid, nonane diacid or sebacic acid and glycol; With their mixture; But condition is their molecular weight is approximately 1500 at least, preferably at least 1800; And be no more than approximately 5000, preferably be lower than 2500.In fact crossing the high-molecular weight polyester causes the shock strength of compsn lower.
If compsn of the present invention comprises softening agent, then the amount of softening agent advantageously is at least 1% of polymkeric substance (A), preferably at least 2%, and advantageously maximum 20%, preferred 10wt% at most.
The other aspect of the present invention relates to the method for the thermoplastic halogenated polymer composition that production as above describes, and said method comprises mixing:
(i) thermoplastic halogenated polymer (A);
(ii) (entirely) fluoro polyethers (B);
(iii) complete (halo) fluoropolymer (C); With
(iv) optional, other additives or weighting material.
Method of the present invention is included in the first step mixed polymer (A), polymkeric substance (B) and polymkeric substance (C) simultaneously, or mixes two kinds of said component, the mixture and the remaining component of in other step, mixing so acquisition subsequently.
The preferred variant according to the present invention, this method comprise through dry blend/or melt compounding polymkeric substance (A), polymkeric substance (B) and polymkeric substance (C) mix.
Preferably, this method comprises melt compounding polymkeric substance (A), polymkeric substance (B) and polymkeric substance (C).
Advantageously, polymkeric substance (A), polymkeric substance (B) and polymkeric substance (C) melting mixing in continuous or batch processing equipment.This equipment is that those of ordinary skill in the art knows.
The example of the suitable continuous device of melting mixing the present invention's ardent hope property halogenated polymer composition is screw extrusion press particularly.Therefore, polymkeric substance (A), polymkeric substance (B) and polymkeric substance (C) and other optional compositions advantageously add in the forcing machine, and the extruded thermoplastic halogenated polymer composition.
This working method can be applied to manufacture a finished product; Such as ducted body, pipeline, laminated product, calendered goods; Maybe can obtain comprising the particle of hoping compsn, optional comprise additive and the filler with the suitable proportion of particulate form, their promote that subsequent transformation becomes finished product.For the latter's purpose, thermoplastic halogenated polymer composition of the present invention advantageously is extruded as slice, and with slice chopping becoming saccharoid.
Optional, during mixing step, can be with filler, thermo-stabilizer, antistatic agent, extender, toughener, organic and/or mineral dye, like TiO
2, carbon black, acid scavenger joins in the compsn such as MgO, fire retardant, smog inhibitor, softening agent.
Preferably, polymkeric substance (A), polymkeric substance (B) and polymkeric substance (C) melting mixing in twin screw extruder.The example that fully adapts to the suitable forcing machine of the inventive method is those that can obtain from Werner, Pfleiderer and Farrel.
This method advantageously comprises mixes described average primary particle size less than 300 nanometers, preferably less than 200 nanometers even be more preferably less than the polymkeric substance (C) of the particle form of 150 nanometers.
For the object of the invention, term " particle " is to be used for representing to see the material block with clear and definite three-D volumes and shape from geometrical point, it is characterized in that having no in the three-dimensional described dimension to surpass all the other two other dimensions more than 200%.Particle is normally anisometric, and is promptly longer in other direction a direction ratio.
Particle shape can be expressed as degree of sphericity Φ especially
s, this and particle size have nothing to do.The particulate degree of sphericity is to have and the surface to volume ratio of the spheroid of this particle equal volume and the ratio of this particulate surface to volume ratio.For diameter D
pSpherical particle, Φ
s=1; For non-spherical particle, this degree of sphericity is defined as
Wherein:
D
pIt is the particulate equivalent diameter;
S
pIt is a particulate surface-area;
v
pIt is a particulate volume.
This equivalence diameter is defined as the diameter of equal volume spheroid.D
pIt has been generally acknowledged that the nominal size that is based on screening analysis or microscopical analysis.This surface-area obtains or obtains from the pressure drop of particle layers from the absorption take off data.
The degree of sphericity Φ of the primary particle of polymkeric substance of the present invention (C)
sAdvantageously be at least 0.6, preferably be at least 0.65, more preferably be at least 0.7.For Φ
sThe good result of primary particle acquisition for 0.7-0.95.
The primary particle of polymkeric substance (C) obtains from letex polymerization usually; In recovery and treatment step that polymkeric substance (C) is made; As particularly polymkeric substance (C) emulsion concentrate and/or condense with subsequent drying and homogenizing in, can change agglomerate (being the aggregate of primary particle) into.
Therefore terms granules means and can distinguish mutually with saccharoid, and described saccharoid obtains when becoming saccharoid when the polymkeric substance of extruding molten state (C) becomes slice and slice cut to cut.
Within context of the present invention, the particle size of terms of primary is the particle diameter that is used for being illustrated in the minimum of the polymkeric substance of being realized during polymkeric substance (C) is made (C).
If polymkeric substance (C) is without undergoing the agglomerant Conditioning of primary particle wherein takes place, then the mean particle size of polymkeric substance (C) equals average primary particle size.
On the contrary, agglomerant Conditioning takes place in primary particle if this polymkeric substance (C) stands wherein, and then the mean particle size of this polymkeric substance (C) is different from average primary particle size (but bigger especially).
The average primary particle size of (halo) fluoropolymer (C) can be advantageously through dynamic laser light scattering (DLLS) technology entirely; According to being described in B.Chu " Laser light scattering " Academic Press, the method among the New York (1974) is measured.
First embodiment of preferred variant according to the present invention, this method advantageously comprise the polymkeric substance (A) and the polymkeric substance (C) of mixed emulsion form.Polymkeric substance (B) can add in other mixing step, or can mix with (A) with (C) simultaneously.
The method of first embodiment of preferred variants preferably includes following step according to the present invention:
The emulsion of the emulsion of-mixed polymer (A) and polymkeric substance (C) obtains emulsion mixture;
-said the emulsion mixture of condensing;
-through dry blend/or melt compounding, mix said coagulum mixture and polymkeric substance (B).
Through adding the condensing agent said emulsion mixture of advantageously condensing.Suitable condensing agent be in the fluoropolymer emulsion that condenses known those, for example Tai-Ace S 150, nitric acid, hydrochloric acid, calcium chloride.Calcium chloride is preferred.The amount of condensing agent depends on the condensing agent type of use.With respect to the total amount of water in the emulsion mixture, the scope of the amount that can use is 0.001%-30wt%, preferred 0.01%-5wt%.
The method of first embodiment of preferred variant according to the present invention can comprise further that separating step is used to reclaim the latex mixture that solidifies, and/or drying step.
Second embodiment of preferred variant according to the present invention, this method comprise through synthetic polymer (A) in the presence of polymkeric substance (C) and mixing.Polymkeric substance (B) can add in other mixing step, or can mix with (A) with (C) simultaneously.
The method of second embodiment of preferred variant advantageously comprises following steps according to the present invention:
-in reaction medium, introduce the particle of polymkeric substance (C);
-in said reaction medium, prepare polymkeric substance (A) to obtain polymkeric substance (A) and mixture (C);
-through dry blend/or melt compounding, mix said polymkeric substance (A) and mixture (C) and polymkeric substance (B).
This polymkeric substance (C) particle can dried particles, emulsion or dispersion-s form are introduced in the reaction medium.
The particle of preferred polymers (C) adds with emulsion form.
If the particle of polymkeric substance (C) is introduced with emulsion form, then said emulsion can advantageously be condensed through in reaction medium, adding condensing agent.The condensing agent that is used for polymkeric substance (C) be the fluoropolymer emulsion that condenses known those, for example Tai-Ace S 150, nitric acid, hydrochloric acid, calcium chloride.Calcium chloride is preferred.The condensing agent amount depends on the condensing agent type of use.With respect to the total amount of water in the reaction medium, the scope of the amount that can use is 0.001%-30wt%, preferred 0.01%-5wt%.The synthetic beginning of polymkeric substance (A) and/or during to introduce polymkeric substance (C) be preferred.
The emulsion of polymkeric substance (C) can be passed through emulsion (or microemulsion) polymerization and obtain (in the situation of water-soluble initiator existence) or obtain (in the situation of oil-soluble initiator existence) through microsuspension.As being described in USP 6,297, the method that comprises the microemulsion polymerization procedure in 334 is suitable for preparing the primary particle that mean diameter is lower than 100 nanometers.
The emulsion of polymkeric substance (C) preferably obtains through any method that comprises emulsion (or microemulsion) polymerization procedure.
USP 4,016 is seen in the detailed description that comprises the method for fluorinated monomer letex polymerization step especially, 345,4,725,644 with USP 6,479,591.
Obtain between the emulsion and/or microemulsion polymerization period of polymkeric substance (C) being used to, advantageously apply to relax and stir to prevent condensing of (per) fluoropolymer primary particle.
Polymkeric substance (C) polymerization procedure advantageously takes place in the presence of emulsifying agent, and the enough height of preferred amounts is to stablize the emulsion of (per) fluoropolymer primary particle.
This emulsifying agent is fluorine surfactant preferably.Fluorinated surfactant with following general formula is the most normally used:
R
f’(X
-)
j(M
+)
j
R wherein
fBe (entirely) fluoroalkyl chain C
5-C
16Or (entirely) fluorine polyoxyalkylene chain, X
-Be-COO
-Or-SO
3 -, M
+Be selected from H
+, NH
4 +, alkalimetal ion, j are 1 or 2.As the non-limitative example of fluorinated surfactant, can mention ammonium and/or sodium perfluorooctanoic acid salt, have (entirely) fluorine polyoxyalkylene of one or more carboxylic end groups.
More preferably, this fluorine surfactant is selected from:
-CF
3(CF
2) n
1COOM ', wherein n
1Be the integer of 4-10, preferred 5-7 more preferably equals 6; M ' represents H, NH
4, Na, Li or K, preferred NH
4
-T (C
3F
6O) n
0(CFXO) m
0CF
2COOM ", wherein T represents Cl or perfluor alkoxide groups C
kF
2k+1O, the integer of k=1-3 wherein, F atom is optional to be replaced by the Cl atom; n
0It is the integer of 1-6; m
0It is the integer of 0-6; M " represent H, NH
4, Na, Li or K; X represents F or CF
3
-F-(CF
2-CF
2) n
2-CH
2-CH
2-SO
3M
, M wherein
Represent H, NH
4, Na, Li or K, preferred H; n
2Be the integer of 2-5, preferred n
2=3;
-A-R
fThe dual functional fluorinated surfactant of-B, wherein A and B are same to each other or different to each other, be-(O)
pCFX-COOM
*M
*Represent H, NH
4, Na, Li or K, preferred M
*Represent NH
4X=F or CF
3P is 0 or 1 integer; R
fBe the straight or branched perfluoroalkyl chain, or (entirely) fluoro polyether chain, so A-R
fThe number-average molecular weight of-B is 300-1800.
Co-stabilizer advantageously uses with emulsifier combination.Softening temperature is that 48 ℃-62 ℃ paraffinic hydrocarbons is preferably as co-stabilizer.
The initiator of water dissolvable advantageously is selected from persulphate, permanganate and water miscible organo-peroxide, such as two succinic acid peroxide.
The initiator of water dissolvable is optional to be used with the reductive agent combination.Its example is (NH
4)
2Fe (SO
4)
2.6H
2O (Mohr ' s salt).
The emulsion of the polymkeric substance that from letex polymerization, obtains (C) can directly be used to prepare compsn of the present invention.In this case, the solid load of emulsion is generally 20-30wt%.
Optional, after polymerization procedure, the content that the emulsion of polymkeric substance (C) can concentrate to increase polymkeric substance (C) reaches maximum 65wt%.This revertex can utilize any means known in the art to obtain especially.As an example, this revertex especially can be through the cloud point that adds non-ionics and be heated above the above-mentioned non-ionics of mentioning, and the separation of supernatant water obtains from polymer-rich phase.In addition, this revertex can obtain through the hyperfiltration process that those of ordinary skill in the art knows.
Optional, from polymerization procedure, obtain, or the emulsion of the polymkeric substance (C) that after aforesaid enrichment step, obtains, all can be further purified the resistates of removing the anion fluorinated surfactants that is used for letex polymerization.In this case, advantageously obtain to be substantially free of the emulsion of the polymkeric substance (C) of anionic fluorinated surfactant.
The preparation process of thermoplastic halogenated polymer (A) is advantageously according to known technology; In temperature is-60 ℃-150 ℃; Preferably-20 ℃-100 ℃, more preferably under 0 ℃-80 ℃, be included in suitable radical initiator and exist down; In the suspensoid of organic medium or in water miscible liquid, carry out through the corresponding monomer of copolymerization.Reaction pressure is included in the 0.5-180 crust, between the preferred 5-140 crust.
If thermoplastic halogenated polymer is a multipolymer, then add comonomer according to known systems; Yet it is preferred during reaction adding comonomer continuously or step by step.
Among various radical initiators, can use following especially:
(i) general formula (R
f-CO-O)
2Two acyl peroxides, R wherein
fBe (entirely) haloalkyl C
1-C
10(as seeing EP 185 242 and United States Patent(USP) No. 4,513,129), or perfluor polyalkylene oxide groups (as seeing EP 186 215 and United States Patent(USP) No. 5,021,516); Among them, two tribromo-acetyl superoxide and two dichloro fluorine acetylperoxides are preferred (seeing United States Patent(USP) No. 5,569,728) especially;
(ii) general formula (RH-O)
2Dialkyl peroxide, wherein RH is alkyl C
1-C
10Ditertiary butyl peroxide (DTBP) is preferred especially;
(iii) water-soluble inorganic peroxide is such as ammonium or alkali-metal persulphate or perphosphate; Sodium Persulfate and Potassium Persulphate are preferred especially;
(iv) dialkyl peroxydicarbonates, wherein alkyl has 1-8 carbon atom, such as di peroxy dicarbonate and diisopropyl peroxydicarbonate (seeing EP 526,216);
(v) peroxo-alkyl ester is like peroxo-PIVALIC ACID CRUDE (25) tert-pentyl ester and peroxo-tert-butyl isobutyrate.
(the vi) redox system of organic or inorganic, such as ammonium persulphate/S-WAT, hydrogen peroxide/amino imino methane-sulfinic acid, tertbutyl peroxide/metabisulphite.(seeing United States Patent(USP) No. 5,453,477).
Under the suspension copolymerization situation, this reaction medium is formed by organic phase especially, usually to wherein adding the spread heat of entry to help during reaction producing.This organic phase can be formed by monomer itself under the situation that does not add solvent, or forms through monomer is dissolved in the suitable organic solvent.As normally used organic solvent CFCs, such as CCl
2F
2(CFC-12), CCl
3F (CFC-11), CCl
2F-CClF
2, (CFC-113), CClF
2-CClF
2(CFC-114) or the like.
Because the ozone generation damaging influence of this product to existing in the stratosphere, therefore substitute products have been proposed recently, such as being described in USP 5,182, the compound that only comprises carbon, fluorine, hydrogen and optional oxygen in 342.Particularly can use to have at least one hydrogenation end group, preferred two, such as-CF
2H ,-CF
2-CF
2H ,-CF (CF
3) (entirely) fluoro polyethers of H.An effective surrogate is to be described in USP 5,434, and wherein have 6-25 carbon atom and methyl and amount of carbon atom ratio in 229 are higher than 0.5 the hydro carbons with side chain, for example 2; 3-dimethylbutane, 2,3-dimethylpentane, pure isooctane, 2; 2,4,6,6-five methylheptane, 2; 2,4,4,6-five methylheptane etc. or its mixture.
Under water miscible liquid (being total to) polymerization situation, the emulsion and the aforesaid method of microemulsion polymeric that are used for polymkeric substance (C) equally advantageously are applied to prepare polymkeric substance (A).
Because the monomer that uses does not demonstrate the telogen activity comparable with known chain-transfer agent usually, the molecular weight of control thermoplastic halogenated polymer (A) need use telogen reagent (chain-transfer agent) usually in polymerization.
When using chain-transfer agent, these for example can be hydro carbons, alcohol, dialkyl carbonate, ketone, ether, particularly MTBE or the halohydrocarbon with 1-6 carbon atom.Among them, chloroform, ether, dialkyl carbonate and substituted alkyl cyclopentane are preferred especially (seeing USP 5510435) such as methylcyclopentane.This transfer agent is introduced in the reactor drum when the reaction beginning, or between polymerization period, is introduced into continuously or step by step.The amount of chain-transfer agent depends on that polymerizing condition (polymericular weight of temperature of reaction, monomer, needs or the like) can quite change within the wide region.Usually, monomeric total amount is 0.01-30wt% to this amount in the reactor drum based on introducing, preferred 0.05-10wt%.
Thermoplastic halogenated polymer composition of the present invention can be continue injection moulding, extrude, handle after the standard method of thermoforming, processing and blowing.
Another purpose of the present invention is the goods that comprise as above the thermoplastic halogenated polymer composition of describing or obtain through as above described method.
Advantageously these goods are injection-molded item, extrusion die goods, fabricated product, coated article or casting article.
The non-limitative example of goods is moulded products, pipe, accessory, shell, film, film, coating.
Preferred these goods are pipes.Pipe of the present invention advantageously comprises at least one layer that comprises thermoplastic halogenated polymer composition.
Goods of the present invention can advantageously obtain to use in oil and gas industry.The goods that are used for the field use situation comprise impact tubing, seal and inject tubing, covered electrode, coating umbilical cable, downhole cable, flexible flow duct and lifter.
A special example of the goods of the present invention that provide is to strengthen flexible pipe; Be used for petroleum industry especially and be used for the fluid gathered between the transferring oil Tanaka equipment, and be used to carry at device on the ocean surface and the process liquid between the device below the ocean surface.Enhancing flexible pipe of the present invention generally includes at least one and comprises the preferred layer of being made up of the present composition basically.Same understanding enhancing flexible pipe of the present invention can comprise one or more layers that comprise the present composition (preferably being made up of compsn of the present invention basically).
The enhancing flexible pipe of the above-mentioned universal class of mentioning has the internal barriers that comprises the present composition of sealing usually, arranges the resistance to fracture layer within it on the side, and so-called skeleton its objective is to prevent that internal barriers is owing to the external pressure impact damages.
The enhancement layer of the one or more bearing loads of disposed outside on inner resistance to fracture layer and liner.The enhancement layer of these bearing loads is called the pressure enhancement layer sometimes equally, the tension force enhancement layer or the enhancement layer that intersects.These are called " outside enhancement layer " below layer.Usually, outside enhancement layer is formed by being arranged in bilayer over each other, wherein has following character near the layer of liner,, can in pipe, absorb radial force (pressure enhancement layer), and synergetic enhancement layer mainly absorbs the axial force (tension force enhancement layer) of pipe that is.At last, outside enhancement layer is outside above that can arrange the chuck or the external fluid blocking layer of sealing, and it can be avoided outside enhancement layer optionally to be exposed under the envrionment conditions and guarantee adiabatic.Equally, said external fluid blocking layer can comprise compsn of the present invention.
Goods of the present invention are particularly suitable for CPI market equally, just are used for so-called CPI, wherein are generally:
-comprise the corrosion resistant lining of the present composition, can be through powder coated, sheet liner method, extrude lining method, rotational lining or other standard techniques and apply;
-comprise the film of the present composition, can utilize the method for manufacture of uses such as being used for water purification, Food Dehydration, filtration chemical preparations to be fabricated to the porosity that has in various degree.
-when the excellent heatproof degree of needs during, comprise that as above pipe, valve, pump and the accessory of the compsn of description can be used in the chemical process equipment with chemical resistant properties.Can make widget by compsn of the present invention with the mode of economy fully.Extrude or the assembly of moulding comprises pipeline, pipe, flexible pipe, column packing, pump, valve, accessory, gasket and slip joint.
Equally, the present invention ground goods advantageously are suitable for building and structure applications; In this field, be generally:
-comprise the flexible corrugated pipeline of the present composition, advantageously can prevent the corrosion of SO2 and other products of combustion in the chimney flue of dwelling house;
-comprise the pipe and the accessory of the present composition, advantageously long-life hot water service can be provided.
In addition, goods of the present invention can advantageously obtain to use in semi-conductor industry, and compsn wherein of the present invention for example can be as the firm tough high purity material that in wet method worktable and wafer process equipment, uses as structured material usually.In addition, compsn of the present invention is suitable for constructing fp wet method worktable, is used in the zone in window, inspection port, miniature environment, position glass and any other the cleaning chamber that wherein needs transparency.
Add (entirely) fluoro polyethers (B) and complete (halo) fluoropolymer (C); Can advantageously improve the rheological characteristics of thermoplastic halogenated polymer (A), make and not too can handle processing and obtain having excellent configuration of surface and good homogeneity and conforming component end item under the harsh conditions.
Technology of the present invention advantageously guarantees (entirely) fluoro polyethers (B) and complete (halo) fluoropolymer (C) optimal distribution in thermoplastic compounds especially efficiently; This can strengthen polymkeric substance (B) and (C) as the efficient of processing aid, and avoids negative impact that mechanical property is produced.
Below put down in writing some examples of the present invention, its purpose only is illustrative rather than limits the present invention's scope itself.
Embodiment
Analytical procedure
The ESEM microscopy
Model Stereoscan 200 scanning electron microscopes (SEM) that use Cambridge Instruments absorb the ESEM Photomicrograph with different magnifications level (30-10000 *) to the sample of fragmentation or last moulded products under liquid-nitrogen temperature.
Dynamic viscosity
Utilize the strain rheometer of Rheometric Scientific ARES control, the resulting stress that uses actuator to apply deformation strain and use independent sensor measurement within sample, to produce to sample, and use the parallel plate anchor clamps, at 1s
-1Shearing rate under, surpassing under the about 30 ℃ temperature of said melting point polymer, measure the dynamic viscosity of polymkeric substance.
The TFE/HFP polymer compsn
Through on the thick compression molded films of 50 μ m, measuring at 982cm
-1(A
982cm-1) and at 2367cm
-1(A
2367cm-1) infra-red absorption, confirm the HFP content in the TFE/HFP multipolymer.HFP content calculates according to following formula:
The polymer emulsion particle size
According to being described in B.Chu " Laser light scattering " Academic Press; Method among the NewYork (1974); The Brookhaven Scientific Instrument that use is made up of BI 9000 correlators and BI 200SM protractor is through the mean particle size of dynamic laser scattering (DLLS) technical measurement polymer emulsion.The light source that uses is Argon Spectra Physics (wavelength 514.5 nanometers).
Dsc
According to ASTM D3418, under the heating rate of 10 ℃/min, carry out dsc measurement.
The comparative example 1
The compsn of melt compounding and pipeline extruded thermoplastic fluoropolymer and (entirely) fluoro polyethers
The blend of the fluoro polyethers with following general formula of blend and 0.1wt% that comprises the mixture of SOLEF
6015 and SOLEF
31515VdF polymer (67/33wt/wt) mixed in rotary blender 5 hours
HO-CH
2CF
2O-(CF
2O)
q(CF
2CF
2O)
p-CF
2CH
2-OH
Its main physical chemical property is listed in following:
M w(amu) | 2000 |
Difunctionality content (NMR) (%) | 94 |
P/q is than (NMR) | ~1 |
Dynamic viscosity (cSt) | 85 |
Density (g/cm under 20 ℃ 3) | 1.81 |
100 ℃ of vapour pressures (holder) | 2×10 -5 |
20 ℃ of surface tension (dyne/cm) | 24 |
And in the end diameter is a melting mixing in 18 millimeters the Braebender circular cone duplex Hastelloy C-276 forcing machine.Temperature distribution history with extrude parameter and be described in detail in the table 1.
Table 1
Distinguish 1 temperature (loading hopper) | (℃) | 200 |
Distinguish 2 temperature (cylindrical shell) | (℃) | 210 |
Distinguish 3 temperature (cylindrical shell) | (℃) | 220 |
Distinguish 4 temperature (head) | (℃) | 230 |
Moment of torsion | (Nm) | 36 |
Pressure | (bar) | 67 |
Melt temperature | (℃) | 231 |
Through-put rate | (kg/h) | 3.6 |
Screw speed | (rpm) | 15 |
Extrusion compositions manufacturing external diameter is that 25mm, thickness are the pipe of about 2-3 millimeter then.At diameter is to implement pipeline in 45 millimeters the single screw extrusion machine to extrude.The diameter of die head is 53.7mm, and the tip diameter is 43.6 millimeters.For the temperature distribution history of two kinds of different screw speeds with extrude parameter and be documented in the following table 2.
Table 2
Distinguish 1 temperature (cylindrical shell) | ?(℃) | 190 | 190 |
Distinguish 2 temperature (cylindrical shell) | ?(℃) | 200 | 200 |
Distinguish 3 temperature (cylindrical shell) | ?(℃) | 210 | 210 |
Distinguish 4 temperature (cylindrical shell) | ?(℃) | 210 | 210 |
Distinguish 5 temperature (short tube) | ?(℃) | 215 | 215 |
Distinguish 6 temperature (short tube) | ?(℃) | 210 | 210 |
Distinguish 7 temperature (main body) | ?(℃) | 215 | 215 |
Distinguish 8 temperature (die holder) | ?(℃) | 210 | 210 |
Distinguish 8 temperature (die head) | ?(℃) | 220 | 220 |
Pressure head | ?(bar) | 28 | 35 |
Melt temperature | ?(℃) | 257 | 257 |
Screw speed | ?(rpm) | 15 | 40 |
The forcing machine consumption | ?(A) | 30 | 30 |
Forcing machine voltage | ?(V) | 51 | 51 |
Output object | ?Kg/h | 8.3 | 17.8 |
The pipeline that extrusion process is made has smooth surface, does not have visible crack and/or surface imperfection.Estimate and measure the mechanical property of the pipe samples that extrusion process makes according to ASTM D638.The result is described in detail in the table 3.
Table 3
The comparative example 2
The compsn of melt compounding and pipeline extruded thermoplastic fluoropolymer
The blend of SOLEF
6015 and SOLEF
31515VdF polymkeric substance (67/33wt/wt) is done in rotary blender and was mixed 5 hours, like the melting mixing of describing among the comparative example 1 in Braebender circular cone twin screw extruder.
The MFI of the blend that therefore obtains (230 ℃/10kg) be 0.5g/10min.
Describe like comparative example 1 then, to extrude blend be that 25mm, thickness are the pipe of about 2-3mm to make external diameter.The details that pipeline under two kinds of different screw speeds is extruded parameter is described in detail in the table 6.
Table 4
Distinguish 1 temperature (cylindrical shell) | ?(℃) | 190 | 190 |
Distinguish 2 temperature (cylindrical shell) | ?(℃) | 210 | 210 |
Distinguish 3 temperature (cylindrical shell) | ?(℃) | 210 | 210 |
Distinguish 4 temperature (cylindrical shell) | ?(℃) | 210 | 210 |
Distinguish 5 temperature (short tube) | ?(℃) | 215 | 215 |
Distinguish 6 temperature (short tube) | ?(℃) | 210 | 210 |
Distinguish 7 temperature (main body) | ?(℃) | 215 | 215 |
Distinguish 8 temperature (die holder) | ?(℃) | 210 | 210 |
Distinguish 8 temperature (die head) | ?(℃) | 220 | 220 |
Pressure head | ?(bar) | 33 | 41 |
Melt temperature | ?(℃) | 254 | 256 |
Screw speed | ?(rpm) | 15 | 25 |
The forcing machine consumption | ?(A) | 34 | 38 |
Forcing machine voltage | ?(V) | 51 | 79 |
The pipe of under arbitrary condition, extruding has the surface imperfection like visible crack in its surface.
Therefore can't carry out the mechanical property evaluation to this extruded material.
Embodiment 3a)
Prepare melt processible (per) fluoropolymer
Find time to be equipped with 5L AISI 316 reaction kettles at the whisking appliance of 650rpm running, to wherein introduce 3L softening water and 22.5g by the following microemulsion that forms:
CF
3O-(CF
2CF(CF
3)O)
m(CF
2O)
n-CF
3
M/n=20 wherein, molecular-weight average is 450;
The tensio-active agent of 40wt% with following general formula:
Cl-(C
3F
6O)-(CF
2CF(CF
3)O)
m1-(CF(CF
3)O)
q-(CF
2O)
n1-CF
2COO
-K
+
N wherein
1=0.8%ml, q=9.2%ml, molecular-weight average are 540;
Rest part is by H
2O forms.
Reaction kettle is heated to 85 ℃ temperature of reaction, introduces HFP then and makes that stagnation pressure reaches 13.50 bars absolute in the container.Then, add ethane, reach 13.60 bars absolute up to total pressure as chain-transfer agent, add then comprise 10mol%HFP the TFE/HFP mixture to obtain the reaction pressure of 21 bars absolute.
Introducing is through being dissolved in 30g KPS Potassium Persulphate (KPS) the solution initiated polymerization of the 150ml that obtains in 1 liter of softening water.
Comprise that through supply the monomer mixture TFE/HFP of 10mol%HFP makes reaction pressure keep constant.In the time of 60 and 120 minutes, add the potassium persulfate solution of 75ml in the reaction beginning.After reaction 161 minutes, polymerization stops, and cooling reactor is to room temperature and discharge surplus pressure.
Discharge comprises the emulsion (average primary particle size=125 nanometers) of 202 (g polymkeric substance)/(kg emulsion), condenses with HNO3, and isolating polymer washs with softening water then, and drying is about 16 hours in 175 ℃ of following baking ovens.
The dynamic viscosity of the powder that obtains is at 250 ℃, 1see
-1Under the shearing rate 210Pa * s, T
M2Be 220 ℃, Δ H
2f=18.9J/g, and form by the HFP of 12mol% and the TFE of 88mol%.
Embodiment 3b)
The compsn of melt compounding and pipeline extruded thermoplastic fluoropolymer, (entirely) fluoro polyethers and melt processible (per) fluoropolymer
The mixture that comprises SOLEF
6015 and SOLEF
31515VdF polymkeric substance (67/33wt/wt); 0.1% comparative example's 1 (entirely) fluoro polyethers and 1wt% embodiment 3a) the blend of TFE/HFP multipolymer in rotary blender, do and mixed 5 hours, in the end diameter is a melting mixing in 18 millimeters the Braebender circular cone duplex Hastelloy C-276 forcing machine.
SOLEF
6015 and SOLEF
31515VdF polymers are from SolvaySolexis? SpA VdF commercially available homopolymers and VdF / CTFE copolymer.
Temperature distribution history with extrude parameter and be described in detail in the table 5.
Table 5
Distinguish 1 temperature (loading hopper) | (℃) | 200 |
Distinguish 2 temperature (cylindrical shell) | (℃) | 210 |
Distinguish 3 temperature (cylindrical shell) | (℃) | 220 |
Distinguish 4 temperature (head) | (℃) | 230 |
Moment of torsion | (Nm) | 45 |
Pressure | (bar) | 96 |
Melt temperature | (℃) | 227 |
Through-put rate | (kg/h) | 4 |
Screw speed | (rpm) | 15 |
Extrusion compositions is that 25mm, thickness are the pipe of about 2-3 millimeter to make external diameter then.In the single screw extrusion machine of 45 millimeters of diameters, extrude them.The diameter of die head is 53.7mm, and the tip diameter is 43.6 millimeters.Temperature distribution history with extrude parameter and be documented in the following table 6.
Table 6
Distinguish 1 temperature (cylindrical shell) | (℃) | 190 |
Distinguish 2 temperature (cylindrical shell) | (℃) | 200 |
Distinguish 3 temperature (cylindrical shell) | (℃) | 210 |
Distinguish 4 temperature (cylindrical shell) | (℃) | 210 |
Distinguish 5 temperature (short tube) | (℃) | 215 |
Distinguish 6 temperature (short tube) | (℃) | 210 |
Distinguish 7 temperature (main body) | (℃) | 215 |
Distinguish 8 temperature (die holder) | (℃) | 210 |
Distinguish 8 temperature (die head) | (℃) | 220 |
Pressure head | (bar) | 23 |
Melt temperature | (℃) | 257 |
Screw speed | (rpm) | 15 |
The forcing machine consumption | (A) | 33 |
Forcing machine voltage | (V) | 51 |
Output object | (Kg/h) | 8.2 |
Under the turnout of given 8kg/h roughly, show, comprise that the compsn of the embodiment 3b of melt processible (per) fluoropolymer (is seen comparative example 1, table 2 than the pressure head lower (23 crust) of the compsn that does not similarly have polymkeric substance (C); Turnout was 8.3kg/h when pressure head was 28 crust).
The pipeline smooth surface that extrusion process is made does not have visible crack and/or surface imperfection.Estimate and measure the mechanical property of the pipe samples that extrusion process makes according to ASTM D638.
The result is described in detail in the table 6.
Table 6
Accompanying drawing 1 is under liquid-nitrogen temperature after the brittle fracture, the scanning electron microscope image of the pipe samples that sampling is made from the extrusion process of the thermoplastic compounds of embodiment 3b (magnification: 10000 *).White point is the separation phase farmland of melt processible (per) fluoropolymer (C).
Embodiment 4
Prepare melt processible (per) fluoropolymer
Find time to be equipped with 22L AISI 316 reaction kettles at the whisking appliance of 500rpm running, to wherein introduce 14.5L softening water and 127g by the following microemulsion that forms:
CF
3O-(CF
2CF(CF
3)O)
m(CF
2O)
n-CF
3
M/n=20 wherein, molecular-weight average is 450;
The tensio-active agent of 30wt% with following general formula:
C1-(C
3F
6O)-(CF
2CF(CF
3)O)
m1-(CF(CF
3)O)
q-(CF
2O)
n1-CF
2COO
-NH
4 +
N wherein
1=1.0%ml, q=9.1%ml, molecular-weight average are 550;
Rest part is by H
2O forms.
Reaction kettle connects vacuum, is heated to 75 ℃ temperature of reaction then.Then, ethane adds as chain-transfer agent under the differential pressure conditions of 2.0 crust, under 6.3 crust differential pressure conditions, adds perfluor methoxy-ethylene base ether (PMVE), adds then and comprises that the TFE/PMVE mixture of 13mol%MVE obtains the reaction pressure of 21 bars absolute.
In 1 liter of softening water, dissolve ammonium persulphate (APS) the solution initiated polymerization that 14.5g APS obtains through introducing 315ml.
The monomer mixture TFE/PMVE that comprises the PMVE of 13mol% through supply makes reaction pressure keep constant.After reaction 290 minutes, polymerization stops, and cooling reactor is to room temperature and discharge surplus pressure.
Discharge comprises the emulsion of 329 (g polymkeric substance)/(kg emulsion), utilizes HNO
3Condense, isolating polymer washs with softening water then, and drying is about 16 hours in 120 ℃ of baking ovens.
At 280 ℃, 1s
-1The powder dynamic viscosity that obtains under the shearing rate is 5Pa * s, T
M2Be 205.9 ℃, AH
2f=6.279J/g is made up of the PMVE of 13mol% and the TFE of 87mol%.
Embodiment 5
The compsn of melt compounding and herring bone extruded thermoplastic fluoropolymer, melt processible fluoropolymer and (entirely) fluoro polyethers.
Comprise the mixture of SOLEF
6015 and SOLEF
21216VdF polymkeric substance (55/45wt/wt), the blend of the fluoro polyethers with following general formula of the TFE/PMVE multipolymer of 1wt% embodiment 12 and 0.3wt% mixed in rotary blender 5 hours:
HO-CH
2CF
2O-(CF
2O)
q(CF
2CF
2O)
p-CF
2CH
2-OH
Its main physical chemical property is listed in following:
M w(amu) | 2000 |
Dual functional content (NMR) (%) | 94 |
P/q is than (NMR) | ~1 |
Dynamic viscosity (cSt) | 85 |
20 ℃ density (g/cm 3) | 1.81 |
100 ℃ vapour pressure (holder) | 2×10 -5 |
20 ℃ surface tension (dyne/em) | 24 |
And in the end diameter is a melting mixing in 18 millimeters the Braebender circular cone duplex Hastelloy C-276 forcing machine.SOLEF
6015 and SOLEF
21216VdF polymers are from Solvay? Solexis? SpA commercially available MFI substantially 0.2g/10 minutes (230 ℃ / 5 kilograms) of VdF homopolymer and VdF / HFP copolymer.Temperature distribution history with extrude parameter and be described in detail in the table 7.
Table 7
Distinguish 1 temperature (loading hopper) | (℃) | 200 |
Distinguish 2 temperature (cylindrical shell) | (℃) | 210 |
Distinguish 3 temperature (cylindrical shell) | (℃) | 220 |
Distinguish 4 temperature (head) | (℃) | 230 |
Moment of torsion | (Nm) | 43 |
Pressure | (bar) | 55 |
Melt temperature | (℃) | 231 |
Through-put rate | (kg/h) | 4,2 |
Screw speed | (rpm) | 15 |
Then on the identical forcing machine of as above describing that is equipped with 10 millimeters cross-heads extrusion compositions to make the belt of about 6mm nominal thickness.Temperature distribution history with extrude parameter and be documented in the following table 8.
Table 8
Temperature 1 (℃) | 200 |
Temperature 2 (℃) | 210 |
Temperature 3 (℃) | 220 |
Temperature 4 (℃) | 230 |
Vacuum | Do not have |
|
3 |
Pressure (bar) | 0,2 (in-0.7 crust pick up calibration) |
Moment of torsion (Nm) | 15 |
Output object (kg/h) | 0,58 |
Sheet material drawing speed (m/min) | 0,1-0,2 |
Sheet thickness (μ m) | Between the 6200-6500 |
The beaming roller temperature (℃) | 140 |
By extruding the band processed sample, and measure T
DbThe T that obtains
DbValue is 15 ℃.
Estimate through the 0.4mm sample of the above belt acquisition for preparing of pressing mold and according to ASTMD638 and measure mechanical property.
The result is described in detail in the table 9.
Table 9
Embodiment 6
The compsn and the softening agent of melt compounding and herring bone extruded thermoplastic fluoropolymer, melt processible fluoropolymer, (entirely) fluoro polyethers.
Repeat embodiment 5, difference is in said composition, to add the Uniflex DBS (DBS) (based on the weight of thermoplastic fluoropolymer (A)) of 2.5wt%.Then thermoplastic compounds is extruded to being used to make the saccharoid of about 6mm thickness belt.Temperature distribution history with extrude parameter and be documented in the following table 10.
Table 10
Temperature 1 (℃) | 200 |
Temperature 2 (℃) | 210 |
Temperature 3 (℃) | 220 |
Temperature 4 (℃) | 230 |
Vacuum | Do not have |
rpm | 4 |
Pressure (bar) | 0.5 |
Moment of torsion (Nm) | 11.3 |
Output object (kg/h) | 0.69 |
Sheet material drawing speed (m/min) | 0.2 |
Sheet thickness (μ m) | About 6200 |
The beaming roller temperature (℃) | 140 |
From extruding the band processed sample, and measure T
DbThe T that obtains
DbValue is for-10 ℃.
Estimate through the 0.4mm sample of the above belt acquisition for preparing of pressing mold and according to ASTMD638 and measure mechanical property.
The result is described in detail in the table 11.
Table 11
Clearly visible from the foregoing description: the compsn that comprises softening agent has lower T with respect to the compsn that does not have softening agent
DbWith high surrender tension force.When compsn is used to make when being used for goods that oil gas uses particularly oil gas being used tubing in the coastal waters, these two kinds of characteristics are valuable especially.
Claims (15)
1. thermoplastic halogenated polymer composition comprises:
-at least a thermoplastic halogenated polymer, polymkeric substance (A);
-(A) at least a polymkeric substance (B) of 0.01-5wt%, this polymkeric substance (B) is the polymkeric substance that comprises following repeating unit, said repeating unit is included at least one ehter bond on the main chain and comprises at least one fluorine atom; With
-(A) the polymkeric substance at least (C) of 0.3-10wt%, this polymkeric substance (C) is for being substantially free of the fluoropolymer of Wasserstoffatoms, and said polymkeric substance (C) is selected from the PTFE and the melt processible TFE multipolymer of non-fibrillation.
2. the compsn of claim 1 is characterized in that said polymkeric substance (A) is partially fluorinated fluoropolymer.
3. the compsn of claim 2 is characterized in that said polymkeric substance (A) is selected from:
(A-1) multipolymer of TFE and/or CTFE and ethene, propylene or iso-butylene; Hydrogen atoms and optional comprise that further the mol ratio of the fluorinated monomer/hydrogenation comonomer of one or more other halogen atoms is 30: 70-70 not wherein: 30, optionally comprise one or more and count the comonomer of 0.1-30mol% based on TFE and/or CTFE and hydrogenation comonomer total amount; With
(A-2) vinylidene fluoride (VdF) polymkeric substance, optional one or more fluorinated comonomers and optional one or more hydrogenation comonomers that comprises in addition that comprises 0.1-15mol%.
4. the compsn of claim 3 is characterized in that said polymkeric substance (A) is to comprise following VdF polymkeric substance:
(a ') be the vinylidene fluoride of 60mol% (VdF) at least;
The fluorinated comonomers of (b ') optional 0.1-15mol% is selected from vinyl fluoride (VF1), trifluorochloroethylene (CTFE), R 1216 (HFP), tetrafluoroethylene (TFE), trifluoro-ethylene (TrFE), perfluoro methyl vinyl ether (PMVE) and its mixture; With
One or more of (c ') optional 0.1-5mol% based on monomer (a ') and (b ') total amount are fluoridized or the hydrogenation comonomer.
5. the compsn of claim 4; It is characterized in that said polymkeric substance (A) is the mixture of at least a VdF homopolymer and at least a VdF multipolymer; Described VdF multipolymer is selected from the VdF multipolymer of the fluorinated comonomers that comprises 0.1-15mol%, and said fluorinated comonomers is selected from vinyl fluoride (VF1), trifluorochloroethylene (CTFE), R 1216 (HFP), tetrafluoroethylene (TFE), trifluoro-ethylene (TrFE) and its mixture.
6. the compsn of claim 1 is characterized in that said polymkeric substance (B) comprises to be selected from following repeating unit (R1):
(I)-CFX-O-, wherein X be-F or-CF
3With
(II)-CF
2-CFX-O-, wherein X be-F or-CF
3With
(III)-CF
2-CF
2-CF
2-O-; With
(IV)-CF
2-CF
2-CF
2-CF
2-O-; With
(V)-(CF
2)
j-CFZ-O-wherein j is the integer of 0-3, and Z comprises 1-20 fluoro polyoxyalkylene chain that is selected from the repeating unit of above-mentioned (I)-(IV) classification;
With its mixture.
7. the compsn of claim 6 is characterized in that said polymkeric substance (B) is the compound that meets following general formula (I):
T
1-(CFX)
p-O-R
f-(CFX)
p’-T
2 (I)
Wherein:
-each X is F or CF independently
3
-p and p ' are same to each other or different to each other, and are the integer of 0-3;
-R
fBe to comprise repeating unit R ° fluoro polyoxyalkylene chain, said repeating unit is selected from as follows:
(i)-and CFXO-, wherein X is F or CF
3,
(ii)-CF
2CFXO-, wherein X is F or CF
3,
(iii)-CF
2CF
2CF
2O-,
(iv)-CF
2CF
2CF
2CF
2O-,
(v)-(CF
2)
j-CFZ-O-wherein j is selected from 0 and 1 integer, and Z is general formula-OR
f' T
3Group, R wherein
f' be the fluoro polyoxyalkylene chain that comprises 0-10 some repeating units, described repeating unit is selected from following :-CFXO-,-CF
2CFXO-,-CF
2CF
2CF
2O-,-CF
2CF
2CF
2CF
2O-, wherein each X is F or CF independently
3And T
3Be C
1-C
3Perfluoroalkyl group,
With its mixture;
-T
1And T
2Being same to each other or different to each other, is H, halogen atom, the optional heteroatomic C that is selected from O, S, N and/or halogen atom that comprises
1-C
30End group.
8. the compsn of claim 7 is characterized in that said polymkeric substance (B) is selected from:
(a) HO-CH
2CF
2O (CF
2O)
N '(CF
2CF
2O)
M 'CF
2CH
2-OH, m ' and n ' they are integers, wherein m '/n ' ratio is 0.1-10;
(b) HO (CH
2CH
2O)
nCH
2CF
2O (CF
2O)
N '(CF
2CF
2O)
M 'CF
2CH
2(OCH
2CH
2)
nOH, m ' and n ' they are integers, and wherein m '/n ' ratio is 0.1-10, and n is 1-3;
(c) HCF
2O (CF
2O)
N '(CF
2CF
2O)
M 'CF
2H, m ' and n ' they are integers, wherein m '/n ' ratio is 0.1-10;
(d) FCF
2O (CF
2O)
N '(CF
2CF
2O)
M 'CF
2F, m ' and n ' they are integers, wherein m '/n ' ratio is generally 0.1-10.
9. the compsn of claim 1 is characterized in that polymkeric substance (C) is selected from non-fibrillation PTFE and TFE multipolymer, and said multipolymer comprises 2wt% at least, at most 30wt% derive from the repeating unit that is selected from following at least a fluorinated comonomers:
(i) general molecular formula CF
2=CFOR
F1 'Perfluoroalkyl vinyl ether, R wherein
F1 'Be C
1-C
6Perfluoroalkyl; And/or
(ii) general molecular formula CF
2=CFOX
0Perfluoro oxyalkyl vinyl ether, X wherein
0Be C with one or more ether groups
1-C
12The perfluor oxyalkyl; And/or
(iii) C
3-C
8Perfluoroolefine.
10. produce each the method for thermoplastic halogenated polymer composition of aforementioned claim for one kind, said method comprises mixing:
(i) thermoplastic halogenated polymer (A);
(ii) polymkeric substance (B);
(iii) polymkeric substance (C); With
(iv) optional, other additives or weighting material.
11., it is characterized in that said method comprises through dry blend/or melt compounding and mixed polymer (A), polymkeric substance (B) and polymkeric substance (C) according to the method for claim 10.
12., it is characterized in that said method comprises the polymkeric substance (C) of mixing average primary particle size less than the particle form of 300 nanometers according to the method for claim 10 or 11.
13., it is characterized in that it comprises the polymkeric substance (A) and the polymkeric substance (C) of mixed emulsion form according to the method for claim 11.
14. according to the method for claim 11, it is characterized in that it comprises through synthetic polymer (A) in the presence of polymkeric substance (C) mixes.
15. goods comprise each thermoplastic halogenated polymer composition of claim 1-9, or comprise each the available thermoplastic halogenated polymer composition of method through claim 10-14.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP05106413A EP1743921A1 (en) | 2005-07-13 | 2005-07-13 | Thermoplastic halopolymer composition |
EP05106413.7 | 2005-07-13 | ||
PCT/EP2006/063589 WO2007006646A1 (en) | 2005-07-13 | 2006-06-27 | Thermoplastic halopolymer composition |
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CN101223230A CN101223230A (en) | 2008-07-16 |
CN101223230B true CN101223230B (en) | 2012-01-04 |
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---|---|
US (1) | US8399565B2 (en) |
EP (2) | EP1743921A1 (en) |
CN (1) | CN101223230B (en) |
BR (1) | BRPI0613464B1 (en) |
WO (1) | WO2007006646A1 (en) |
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EP1743920A1 (en) * | 2005-07-13 | 2007-01-17 | Solvay Solexis S.p.A. | Thermoplastic fluoropolymer composition |
EP1849828A1 (en) | 2006-04-25 | 2007-10-31 | Solvay Solexis S.p.A. | Thermoplastic fluoropolymer composition |
EP2065441A1 (en) * | 2007-11-30 | 2009-06-03 | Solvay Solexis S.p.A. | Fluoroelastomer composition |
WO2010097363A1 (en) | 2009-02-26 | 2010-09-02 | Solvay Sa | Polymer composition |
EP2461897A1 (en) | 2009-08-03 | 2012-06-13 | Solvay Specialty Polymers Italy S.p.A. | Process for the preparation of ethylene/chlorotrifluoroethylene polymer membranes |
JP2013523907A (en) * | 2010-03-26 | 2013-06-17 | ソルヴェイ(ソシエテ アノニム) | Polymer composition comprising core / shell particles |
JP6328423B2 (en) * | 2010-10-15 | 2018-05-23 | ソルベイ スペシャルティ ポリマーズ イタリー エス.ピー.エー. | Multilayer assembly |
JP6095654B2 (en) * | 2011-06-23 | 2017-03-15 | ソルベイ スペシャルティ ポリマーズ イタリー エス.ピー.エー. | Method for manufacturing battery components |
CN104641425A (en) * | 2012-06-26 | 2015-05-20 | 纳幕尔杜邦公司 | Compositions for repairing electrical signal-carrying cables |
FR3004185B1 (en) * | 2013-04-03 | 2017-10-13 | Arkema France | TERPOLYMERS CONTAINING VINYLIDENE FLUORIDE AND TRIFLUOROETHYLENE |
EP3354687A1 (en) * | 2017-01-26 | 2018-08-01 | Solvay Specialty Polymers Italy S.p.A. | Fluorine-containing thermoplastic elastomer composition |
EP3510099A1 (en) * | 2016-09-07 | 2019-07-17 | Solvay Specialty Polymers Italy S.p.A. | Fluorine-containing thermoplastic elastomer composition |
WO2019101806A1 (en) | 2017-11-24 | 2019-05-31 | Solvay Specialty Polymers Italy S.P.A. | Flexible pvdf polymers |
KR20200090820A (en) | 2017-11-24 | 2020-07-29 | 솔베이 스페셜티 폴리머스 이태리 에스.피.에이. | PVDF binder for graphite/silicon anodes |
KR20210010881A (en) | 2018-05-17 | 2021-01-28 | 솔베이 스페셜티 폴리머스 이태리 에스.피.에이. | Electrode-forming composition |
HUE062048T2 (en) | 2018-05-17 | 2023-09-28 | Solvay Specialty Polymers It | Flexible vdf polymers |
EP3918657A1 (en) | 2019-01-30 | 2021-12-08 | Solvay Specialty Polymers Italy S.p.A. | Solid composite electrolyte |
CN117043261A (en) * | 2021-03-10 | 2023-11-10 | 索尔维特殊聚合物意大利有限公司 | Fluoropolymer compositions |
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Also Published As
Publication number | Publication date |
---|---|
CN101223230A (en) | 2008-07-16 |
BRPI0613464B1 (en) | 2018-01-30 |
BRPI0613464A2 (en) | 2012-11-06 |
US8399565B2 (en) | 2013-03-19 |
EP1904573A1 (en) | 2008-04-02 |
WO2007006646A1 (en) | 2007-01-18 |
EP1743921A1 (en) | 2007-01-17 |
US20090171004A1 (en) | 2009-07-02 |
EP1904573B1 (en) | 2013-08-14 |
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