CN101220977A - Air purifying device and method used in manufacturing technology - Google Patents
Air purifying device and method used in manufacturing technology Download PDFInfo
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- CN101220977A CN101220977A CN 200710133596 CN200710133596A CN101220977A CN 101220977 A CN101220977 A CN 101220977A CN 200710133596 CN200710133596 CN 200710133596 CN 200710133596 A CN200710133596 A CN 200710133596A CN 101220977 A CN101220977 A CN 101220977A
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- water
- flume
- manufacturing process
- support
- air cleaning
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000005516 engineering process Methods 0.000 title description 4
- 239000000835 fiber Substances 0.000 claims abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 99
- 239000004677 Nylon Substances 0.000 claims description 19
- 229920001778 nylon Polymers 0.000 claims description 19
- 238000004140 cleaning Methods 0.000 claims description 18
- 239000000428 dust Substances 0.000 claims description 9
- 238000005183 dynamical system Methods 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 7
- 230000000694 effects Effects 0.000 claims description 6
- 239000004033 plastic Substances 0.000 claims description 5
- 229920003023 plastic Polymers 0.000 claims description 5
- 230000005484 gravity Effects 0.000 claims description 4
- 238000004887 air purification Methods 0.000 claims description 3
- 238000004378 air conditioning Methods 0.000 abstract description 4
- 238000007592 spray painting technique Methods 0.000 abstract 1
- 229910001220 stainless steel Inorganic materials 0.000 description 7
- 239000010935 stainless steel Substances 0.000 description 7
- 239000000463 material Substances 0.000 description 4
- 238000010422 painting Methods 0.000 description 4
- 230000003749 cleanliness Effects 0.000 description 3
- 238000000576 coating method Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 206010013786 Dry skin Diseases 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- 230000003442 weekly effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
The invention discloses an air purifying device used for a manufacturing technique. The air purifying device comprises a support system, a power system and a groove system. The support system respectively supports the power system and the groove system. The groove system comprises an upper groove and a lower groove, and an exposed stream guide system is arranged between the upper groove and the lower groove. Compared with the prior art, the invention can effectively enhance the humidity of air and reduce dusts and fibers in air so as to lead the work operation environment to be controlled in equivalent technique scope (such as in the temperature and humidity scope of a spray-painting plant). The air purifying device can reduce the equipment cost of a larger air conditioning system device, enhance the product quality and reduce the work time of workers and the cost of tools, also can conserve manufacturing cost and enhance market competition.
Description
Technical field
The invention belongs in the air cleaning system of air ambient the bigger manufacturing process field of product quality influence, specifically, relate to painting dressing automobiles, electronics manufacturing, medicine a kind of air cleaning unit and the method thereof that is applied in the manufacturing process in making.
Technical background
At present, at air ambients such as vehicle coating process, electronic fabrication processes, medical manufacturing process product quality is influenced in the bigger manufacturing process field, adopt large-scale air filtration air-conditioning system and humidification system appliance arrangement to realize more the control of air ambient.With the coating process in the automobile making process is example, and on the production line in application workshop, the air purity in application workshop, humidity have decisive role to the outward appearance and the internal performance of automobile.
In the prior art, the air ambient in painting dressing automobiles workshop generally will lean on large-scale air filtration air-conditioning system and humidification system appliance arrangement, guarantees the painting dressing automobiles execution conditions, but has following technical problem:
1, the said system appliance arrangement is applicable to and highly cleans station (paint spray booth, clean the chamber, point is repaired chamber etc.), but for whole application factory building and special local space enhancement of environment, such equipment investment cost is huge;
2, because equipment investment is big, the plant maintenance engineering is also quite huge, is not easy to easy operation;
3, cause the single vehicle cost of car load application higher, the market competitiveness of car load is descended.
Summary of the invention
Problem to be solved by this invention is, in automobile way in the technology, the investment that improves painting dressing automobiles workshop factory building and special local space working environment is big, equipment investment is big, be not easy to safeguard, cause degradation technical problem under the car load market competitiveness, and a kind of air cleaning unit and method thereof that is applied in the manufacturing process is provided.
Technical scheme provided by the present invention is, a kind of air cleaning unit that is applied in the manufacturing process, described air cleaning unit comprises support system, dynamical system and tank system, described support system supports described dynamical system and tank system respectively, described tank system comprises upper flume and lower flume, is provided with the flow guide system that exposes between described upper flume and lower flume.
Described dynamical system is a water pump, and described water pump is transported in the described upper flume by upper hose and the loose joint bend pipe water with described lower flume, and the water of described upper flume flows back to described lower flume by the flow guide system that exposes.
Be provided with branch water ported sub in the described upper flume.
On the fixing described upper hose bracing frame of described upper hose main body, its top is tightly connected by plastics loose joint bend pipe, be tightly connected by three-way interface and described minute water ported sub again,
Described flow guide system comprises guiding device, following water deflector and not fibrous drenching installation.
Described drenching installation is nonwoven or nylon wire.
Branch water ported sub in the described upper flume is connected with described nonwoven or nylon wire by guiding device, and described nonwoven or nylon wire are connected with described lower flume by following water deflector.
Described support system comprises:
Stressed support of the base of supporting motive force system and tank system and main stress bracing frame;
Support the pump bracing frame of described water pump, described pump bracing frame is arranged in the lower flume;
Support the support rail of described upper hose and upper flume;
Support the stressed support of described minute water ported sub.
Water ported sub two ends fastened on stressed support with " U " type in described minute.
A kind of air purification method that is applied in the manufacturing process, the first step, water pump is transported in the described upper flume by upper hose and the loose joint bend pipe water with described lower flume; In second step, the water in the upper flume is passing through guiding device then by the branch water ported sub in the upper flume; In the 3rd step, the water in the upper flume is by behind the guiding device, and under the effect of gravity, nonwoven or nylon wire along not fibrous expansion flow down uniformly, and the rootlet of described nonwoven or nylon wire is formulated according to required area; Utilize the volatilization moistening and lowering temperature of water and surface tension dust suction, fibre sucking from the trickling process, flow velocity is controlled at can take away dust, purify air and be advisable, and generally selects 0.1-0.5m/s.In the 4th step, the water that flows down from nonwoven or nylon wire flows in the lower flume by water deflector down.
Adopt technical scheme provided by the present invention, compared with prior art, can effectively increase the humidity of air, reduce airborne dust, fiber number, it is controlled in equal processing range (for example can reach in the temperature humidity range of paint spray booth) that the station manipulation environment can reach; Reduce big air-conditioning system device equipment cost; Improve the quality of products, reduce employee's working hour, instrument consumption saves production cost, and improves the market competitiveness.
Description of drawings
In conjunction with the accompanying drawings, the present invention is further illustrated;
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the side view of Fig. 1.
Wherein, 1, water pump, 2, upper hose, 3, loose joint bend pipe, 4, upper flume, 5, divide the water ported sub, 6, nonwoven, 7, lower flume, 8, water deflector down, 9, main stress bracing frame, 10, pump bracing frame, 11, the stressed bracing frame of base, 12, stressed support, 13, main stress bracing frame, 14, support rail.
The specific embodiment
Shown in Fig. 1-2, technical scheme provided by the present invention, a kind of air cleaning unit that is applied in the manufacturing process, described air cleaning unit comprises support system, dynamical system and tank system, described support system supports described dynamical system and tank system respectively, and described tank system comprises upper flume 4 and lower flume 7, is provided with the flow guide system that exposes between described upper flume 4 and lower flume 7; Described dynamical system is a water pump 1, and described water pump 1 is transported in the described upper flume 4 by upper hose 2 and loose joint bend pipe 3 water with described lower flume 7, and the water of described upper flume 4 flows back to described lower flume 7 by the flow guide system that exposes; Be provided with branch water ported sub 5 in the described upper flume 4; On the fixing described upper hose bracing frame 13 of described upper hose 2 main bodys, its top is tightly connected by plastics loose joint bend pipe 3, be tightly connected by three-way interface and described minute water ported sub 5, described flow guide system comprises guiding device, following water deflector 8 and not fibrous drenching installation again; Described drenching installation is nonwoven 6 or nylon wire; Branch water ported sub 5 in the described upper flume 4 is connected with described nonwoven 6 or nylon wire by guiding device, and described nonwoven 6 or nylon wire are connected with described lower flume 7 by following water deflector 8.Described support system comprises: stressed support of the base of supporting motive force system and tank system and main stress bracing frame 9; Support the pump bracing frame 10 of described water pump 1, described pump bracing frame 10 is arranged in the lower flume 7; Support the support rail 14 of described upper hose 2 and upper flume 4; Support the stressed support 12 of described minute water ported sub 5.Water ported sub 5 two ends fastened on stressed support 12 with " U " type in described minute.
A kind of air purification method that is applied in the manufacturing process, the first step, water pump 1 is transported in the described upper flume 4 by upper hose 2 and loose joint bend pipe 3 water with described lower flume 7; In second step, the water in the upper flume 4 is passing through guiding device then by the branch water ported sub 5 in the upper flume 4; In the 3rd step, the water in the upper flume 4 is by behind the guiding device, and under the effect of gravity, nonwoven 6 or nylon wire along not fibrous expansion flow down uniformly, and the rootlet of described nonwoven 6 or nylon wire is formulated according to required area; Utilize the volatilization moistening and lowering temperature of water and surface tension dust suction, fibre sucking from the trickling process, flow velocity is controlled at can take away dust, purify air and be advisable, and generally selects 0.1-0.5m/s, preferred 0.3m/s.In the 4th step, the water that flows down from nonwoven 6 or nylon wire flows in the lower flumes 7 by water deflector 8 down.
Operation principle of the present invention: in structural representation Fig. 1 of the present invention and 2, the water of lower flume 7, by water pump 1 pressurization, be drawn to the upper hose 2 and the loose joint bend pipe 3 of pump, arrive 4 li branch water of upper flume ported sub 5, drop down at nonwoven 6 from the guiding device stream with uniform distribution then, from the trickling process, utilize the volatilization moistening and lowering temperature of water and surface tension dust suction, fibre sucking, reach the purpose of improving environment, water by useful effect after, water flows to lower flume 7 again under following water deflector 8 effects again, water just can be recycled like this, the environmental protection again of conserve water resource.The main stressed of this drenching installation is the stressed bracing frame 11 of base, supporting main stress bracing frame 9, the stressed support 12 of upper hose bracing frame 13 and tank, and water pump 1 main stress is a pump bracing frame 10.
Technical conceive of the present invention is that the present invention will fully take into account: 1, the size of factory building (special local space) environment when design; 2, design the net sectional area of humidification water curtain; 3, the technological requirement cleanliness factor is to the product quality influence degree; 3, the operability of humidification scope, security etc.To achieve these goals, the technical scheme that type of the present invention adopted is: stressed support of the base that land at two ends and main stress bracing frame 9, upper hose 2 and upper flume 4 support rails 14, adopt No. 1/4 galvanized pipe to be welded, upper flume 4 and the guiding device and the nonwoven 6 curtain gravity power of carrying main body stainless steel material, the area size of nonwoven 6 is by the working environment decision of factory building.Be 7 li welding stainless pump bracing frames 10 of lower flume of stainless steel material in the middle of the water curtain system device, keep flat water pump 1 on it, pump adopts bolting to be connected with bracing frame, in case water pump 1 vibrates landing when working.Water pump 1 and No. 1/4 PVC upper hose 2 adopt the plastic flexible pipe sealing to be flexible coupling, to prevent 1 vibration of water pump, upper hose 2 junctions that cause pump leak, upper hose 2 main bodys fasten on No. 1/4 zinc-plated upper hose bracing frame 13 with " U " type, the top is tightly connected by plastics loose joint bend pipe 3, again by three-way interface be tightly connected from No. 1/4 branch water of workpiece ported sub 5, circular hole footpath size is 10mm, spacing is 30-50mm, divide water ported sub 5 to lie in a horizontal plane in the stainless steel trough guiding device, two ends fasten at stressed support 12 with " U " type, balance in addition, keep discharge evenly.Nonwoven 6 upper ends are connected with upper flume 4 flow-guiding mouths with bail, and the lower end is fixedly connected with following water deflector 8 bails of stainless steel adjustable-angle, allows water flow back to smoothly the lower flume 7 from nonwoven 6, so that water resource and environmental protection are also relatively saved in the water recycling.
In some enterprises, factory building cleanliness factor, humidity, temperature have material impact to the quality of product, but when plant designing, want factory building to arrive constant cleanliness factor, humidity, temperature, and cost is high certainly, and the cost of producing product is very high.In present this conservation-minded society, how to reduce production costs, energy savings just can be accepted by society.At the characteristics of landlocked weather, autumn, winter, spring all are the comparison dryings, and air humidity is little, and koniology, fiber content are big; Summer weather is very warm.By last invention figure (water curtain), the production technology demand of arrival enterprise that can be cheap, it can be according to the actual demand of producing, the water curtain of the different sizes of design, process environments there are humidification, dust suction, fibre sucking, cooling effect, regulate the production technology environment, improve the quality of product and the working environment of workers, thereby reduce production costs.
Specific operation process is: according to factory and design parameter requirement; be placed in the working environment; earlier lower flume 7; put into suitable water (generally water pump 11 imports being invaded fully); check that pump electrical connector socket and line, water curtain, upper hose 2, upper flume 4 devices etc. have or not damaged situation (in time asking professional's maintenance as ask the visitor in); connect power supply then; water evenly trickles from water curtain from upper flume 4 devices; water on the water curtain has inequality, splashes, other local overflow phenomena if find to have; should cut off the electricity supply immediately shutdown inspection and adjustment are opened then again.
The designing technique parameter:
| Sequence number | Detailed | The technical | Remarks | |
| 1 | |
Electricity consumption scope: 220 ~ 380V; Flow: 3 ~ 5m
3/ h; Lift: 8 ~ |
||
| 2 | Aqueduct | Material is: PVC, and zinc-plated, stainless steel; Bore: 1/2 ~ No. 1 | ||
| 3 | Tank | Stainless steel (1Cr18Ni9Ti); 6=1.0 ~ 3.0 | ||
| 4 | Water curtain | Nylon wire, nonwoven 6, effective area: 2 ~ 20m 2 | Fibre-bearing not | |
| 5 | Stressed |
Zinc-plated, |
||
| 6 | Water | The life running water | Change water weekly one time |
Claims (10)
1. air cleaning unit that is applied in the manufacturing process, it is characterized in that, described air cleaning unit comprises support system, dynamical system and tank system, described support system supports described dynamical system and tank system respectively, described tank system comprises upper flume (4) and lower flume (7), is provided with the flow guide system that exposes between described upper flume (4) and lower flume (7).
2. a kind of air cleaning unit that is applied in the manufacturing process according to claim 1, it is characterized in that, described dynamical system is a water pump (1), described water pump (1) is transported in the described upper flume (4) by upper hose (2) and loose joint bend pipe (3) water with described lower flume (7), and the water of described upper flume (4) flows back to described lower flume (7) by the flow guide system that exposes.
3. a kind of air cleaning unit that is applied in the manufacturing process according to claim 2 is characterized in that, is provided with branch water ported sub (5) in the described upper flume (4).
4. according to claim 1 or 2 or 3 described a kind of air cleaning units that are applied in the manufacturing process, it is characterized in that, on the fixing described upper hose bracing frame (13) of described upper hose (2) main body, its top is tightly connected by plastics loose joint bend pipe (3), again by three-way interface and described minute the water ported sub (5) be tightly connected
5. according to claim 1 or 2 or 3 or 4 described a kind of air cleaning units that are applied in the manufacturing process, it is characterized in that described flow guide system comprises guiding device, following water deflector (8) and not fibrous drenching installation.
6. a kind of air cleaning unit that is applied in the manufacturing process according to claim 5 is characterized in that, described drenching installation is nonwoven (6) or nylon wire.
7. according to each described a kind of air cleaning unit that is applied in the manufacturing process of claim 1-6, it is characterized in that, branch water ported sub (5) in the described upper flume (4) passes through guiding device, be connected with described nonwoven (6) or nylon wire, described nonwoven (6) or nylon wire are connected with described lower flume (7) by following water deflector (8).
8. a kind of air cleaning unit that is applied in the manufacturing process according to claim 7 is characterized in that described support system comprises:
Stressed support of the base of supporting motive force system and tank system and main stress bracing frame (9);
Support the pump bracing frame (10) of described water pump (1), described pump bracing frame (10) is arranged in the lower flume (7);
Support the support rail (14) of described upper hose (2) and upper flume (4);
Support described minute the water ported sub (5) stressed support (12).
9. a kind of air cleaning unit that is applied in the manufacturing process according to claim 8 is characterized in that, water ported sub (5) two ends fastened on stressed support (12) with " U " type in described minute.
10. air purification method that is applied in the manufacturing process is characterized in that: the first step, and water pump (1) is transported in the described upper flume (4) by upper hose (2) and loose joint bend pipe (3) water with described lower flume (7);
In second step, the water in the upper flume (4) is passing through guiding device then by the branch water ported sub (5) in the upper flume (4);
In the 3rd step, the water in the upper flume (4) is by behind the guiding device, and under the effect of gravity, nonwoven (6) or nylon wire along not fibrous expansion flow down uniformly, and the rootlet of described nonwoven (6) or nylon wire is formulated according to required area; Utilize the volatilization moistening and lowering temperature of water and surface tension dust suction, fibre sucking from the trickling process, flow velocity is controlled at can take away dust, purify air and be advisable, and generally selects 0.1-0.5m/s.In the 4th step, the water that flows down from nonwoven (6) or nylon wire flows in the lower flume (7) by water deflector (8) down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200710133596 CN101220977B (en) | 2007-09-22 | 2007-09-22 | Air purifying device and method used in manufacturing technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200710133596 CN101220977B (en) | 2007-09-22 | 2007-09-22 | Air purifying device and method used in manufacturing technology |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101220977A true CN101220977A (en) | 2008-07-16 |
| CN101220977B CN101220977B (en) | 2013-03-06 |
Family
ID=39630968
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200710133596 Active CN101220977B (en) | 2007-09-22 | 2007-09-22 | Air purifying device and method used in manufacturing technology |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101220977B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103349876A (en) * | 2013-07-24 | 2013-10-16 | 苏州市润凯汽车配件制造有限公司 | Vehicle-mounted air conditioner filter |
| CN106765583A (en) * | 2017-01-12 | 2017-05-31 | 张宗炜 | The method of air cleaning unit and purify air |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ATE106531T1 (en) * | 1989-12-08 | 1994-06-15 | Skandinavisk Miljo System As | DEVICE FOR AIR HUMIDIFICATION. |
| CN2548054Y (en) * | 2002-05-08 | 2003-04-30 | 徐传治 | Water curtain for regulating air temperature and humidity |
| CN2742327Y (en) * | 2004-10-12 | 2005-11-23 | 东莞市海星恒湿设备有限公司 | Water curtain type wetting temperature lowering device |
-
2007
- 2007-09-22 CN CN 200710133596 patent/CN101220977B/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103349876A (en) * | 2013-07-24 | 2013-10-16 | 苏州市润凯汽车配件制造有限公司 | Vehicle-mounted air conditioner filter |
| CN106765583A (en) * | 2017-01-12 | 2017-05-31 | 张宗炜 | The method of air cleaning unit and purify air |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101220977B (en) | 2013-03-06 |
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