CN101219897A - Colloidal sols gelatin synthesizing method for leadless piezoelectric ceramic lithium sodium kalium niobate nano-powder - Google Patents
Colloidal sols gelatin synthesizing method for leadless piezoelectric ceramic lithium sodium kalium niobate nano-powder Download PDFInfo
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Abstract
The invention belongs to a technical field for preparing piezoelectric ceramic material. The existing commercial piezoelectric ceramic still takes ceramic of lead zirconate titanate matrix as the main material, which causes great damage to the environment. The invention comprises the following processes: products obtained by calcining mixture of niobium pentoxide and potassium pyrosulfate by molar ratio of 1:8 at temperature of 280 to 320 DEG C for 1 to 2 hours are dissolved in oxalic acid solution to regulate the pH value to 2 to 3 and obtain white sedimentation; the white sedimentation is then centrifugally settled and dissolved in the oxalic acid solution; after stirring, transparent and clear oxalic acid solution A containing niobium is obtained; the pH value of the solution A is adjusted to 10 to 11, and white sedimentation B is obtained through centrifugation; according to ratio of lithium, sodium and kalium niobate of piezoelectric ceramic, lithium carbonate, sodium carbonate and kalium carbonate are dissolved in acetic acid to obtain solution; the solution and the sedimentation B are added in citric acid solution with concentration of 8 to 10 mol/L, and a yellow transparent sol C is obtained through stirring; the yellow transparent sol C is dried at 80 to 120 DEG C for 48 hours to obtain a transparent dry gel D; after the transparent dry gel D is processed at 300 to 400 DEG C for 2 hours and organic components are removed, an intermediate E is obtained; then the intermediate E is calcined for 2 to 8 hours at 500 to 600 DEG C. The method has narrow range of size distribution of powder particles, uniform components, and reduced cost.
Description
Technical field
The colloidal sols gelatin synthesizing method of leadless piezoelectric ceramic lithium sodium kalium niobate nano-powder belongs to the preparing technical field of piezoceramic material.
Background technology
At present, Shang Yong piezoelectric ceramics is still with Pb-based lanthanumdoped zirconate titanates (the basic ceramic main of Pb (Zr, Ti) O3 is abbreviated as PZT).But the main production raw material of PZT base pottery is PbO, has higher toxicity, can cause very big infringement to human health and environment in production and recycling process.
Leadless piezoelectric ceramic lithium sodium kalium niobate ((Li0.06Na0.47K0.47) NbO3 is abbreviated as LNKN) is because its excellent piezoelectric property, caused people's extensive concern and has been considered to the possible substitute of PZT base piezoelectric ceramic.At present, the synthetic general conventional solid-state method (reference: Guo Y that adopts of lithium sodium kalium niobate piezoelectric ceramic powder, Kakimoto K, Ohsato H, " Phase transitional behavior andpiezoelectric properties ofNa0.5K0.5NbO3-LiNbO3 ceramics " [J] .AppliedPhysics Letters, 2004,85 (18): 4121-4123), the required calcining temperature of this method is higher, and the powder granule that makes is thick, is difficult to satisfy the requirement of high-power multilayer piezoelectric device to powder ultra-fine (nano level).Simultaneously, conventional solid-state method synthetic powder reuniting is serious, and sintering activity is low, generally needs high temperature more than 1000 ℃ during ceramic post sintering, and K, Na volatilize seriously under the high temperature, the deterioration ceramic performance.
Sol-gel method is the important chemical process of preparation ultra-fine (nanometer) powder, demonstrates the many advantages that surmount conventional solid-state method, comprises accurate composition control, and Tc is low and because the liquid phase presoma mixes the excellent homogeneity on the molecular level that brings etc.Up to the present, yet there are no the report of Prepared by Sol Gel Method leadless piezoelectric ceramic lithium sodium kalium niobate powder.The key of Prepared by Sol Gel Method niobate powder is choosing of niobium source, because ethanol niobium (Nb (OC2H5) 5) has good solubility, therefore be commonly used for Prepared by Sol Gel Method lead base niobate ceramics powder (as: PMN-PT (PMN-PT), niobium nickel lead plumbate (PNN) etc.) niobium source (reference: ZHAI J W, SHEN B, ZHANG L Y, et a1. " Preparation and dielectric properties by sol-gel derived PMN-PT powder andceramic " [J] .Material Chemistry and Physics, 2000,64 (1): 1-4).But the ethanol niobium costs an arm and a leg, and very easily hydrolysis also need be preserved under special conditions, uses operation loaded down with trivial details, and this has limited the industrialization promotion for preparing niobate powder with sol-gel method.
Summary of the invention
The objective of the invention is Niobium Pentxoxide (Nb2O5) is being converted into solubility niobium salt, on the basis as ethanol niobium surrogate, provide a kind of colloidal sols gelatin synthesizing method of leadless piezoelectric ceramic lithium sodium kalium niobate nano-powder.
The colloidal sols gelatin synthesizing method of leadless piezoelectric ceramic lithium sodium kalium niobate nano-powder of the present invention is characterized in that: comprise following processing step:
(1) be that mixing in 1: 8 is dissolved in oxalic acid solution through the product that 280-320 ℃ of calcining 1-2h obtains in molar ratio with Niobium Pentxoxide and potassium pyrosulfate; Then with nitric acid titration pH value to 2-3, obtain white precipitate; The white precipitate of centrifugation gained also is dissolved in oxalic acid solution, and what obtain clear after the stirring contains niobium oxalate solution A;
(2) be 10-11 with niobium oxalate solution A to the pH value that contains that obtains in the ammonia water titration step 1, obtain white depositions B through centrifugation and deionized water wash;
(3) press piezoelectric ceramics lithium sodium kalium niobate (Li0.06Na0.47K0.47) NbO3 composition proportion, with Quilonum Retard, yellow soda ash and salt of wormwood are dissolved in and make solution in the acetate, the white depositions B that obtains in this solution and the step 2 joins in the aqueous citric acid solution that concentration is 8-10mol/L simultaneously, stirs to obtain faint yellow vitreosol C;
(4) with above-mentioned vitreosol C at 80-120 ℃ of dry 48h, obtain transparent xerogel D;
(5) above-mentioned gained xerogel D is handled 2h down at 300-400 ℃ and remove organism, obtain intermediate product E;
(6) above-mentioned gained intermediate product E is calcined 2-8h down at 500~600 ℃.
The present invention adopts more cheaply, the Niobium Pentxoxide of easier acquisition replaces the ethanol niobium, by simple chemical conversion process, obtains containing niobium oxalate solution, thereby greatly reduces the production cost that sol-gel method prepares unleaded niobate powder.Utilize method provided by the invention can synthesize high-purity, superfine lithium sodium kalium niobate powder, the particle size of this powder is between 20~60nm, and granule-morphology is similar to cube, and distribution of sizes narrow range, composition are even.The present invention is simple with respect to the solid phase method production technique, has reduced synthesis temperature, and products therefrom has the nano level homogeneous particle diameter.This powder sintering is active big, satisfies the requirement of the high-power multilayer piezoelectric device of preparation for powder ultra-fine (nano level).
Description of drawings
Powder x-ray diffraction (XRD) collection of illustrative plates of the different products of Fig. 1.Used instrument is Bruker D-8Advance powder diffractometer (Cu K α radiation, λ=1.5406 ).Wherein, curve a-h is respectively the XRD figure spectrum by the resulting lithium sodium kalium niobate powder of embodiment 1-8.
The transmission electron microscope photo and the diffraction pattern of the lithium sodium kalium niobate powder that Fig. 2 obtains by embodiment 1.Used instrument is a JEM-2010 type transmission electron microscope.
Embodiment
Further illustrate substantive distinguishing features of the present invention and remarkable advantage below by embodiment, the present invention only is confined to the embodiment that stated by no means.
Embodiment 1
(1) be that mixing in 1: 8 is dissolved in deionized water through the product that 300 ℃ of calcining 2h obtain in molar ratio with Niobium Pentxoxide and potassium pyrosulfate; With nitric acid titration pH value to 2, obtain white precipitate then; The white precipitate of centrifugation gained also is dissolved in oxalic acid solution, and what obtain clear after the stirring contains niobium oxalate solution A;
(2) be 10 with niobium oxalate solution A to the pH value that contains that obtains in the ammonia water titration step 1, obtain white depositions B through centrifugation and deionized water wash;
(3) press piezoelectric ceramics lithium sodium kalium niobate (Li0.06Na0.47K0.47) NbO3 composition proportion, with Quilonum Retard, yellow soda ash and salt of wormwood are dissolved in and make solution in the acetate, the white depositions B that obtains in this solution and the step 2 joins in the aqueous citric acid solution that concentration is 8-10mol/L simultaneously, stirs to obtain faint yellow vitreosol C;
(4) with above-mentioned vitreosol C at 80 ℃ of dry 48h, obtain transparent xerogel D;
(5) above-mentioned gained xerogel D is handled 2h down at 300 ℃ and remove organism, obtain intermediate product E;
(6) above-mentioned gained intermediate product E is calcined 5h down at 500 ℃ and obtain ceramic powder a.
Experiment shows: the lithium sodium kalium niobate powder of gained is pure perovskite structure, and has the granule-morphology of even, the approximate cubic of size, and average crystal grain diameter is 20nm.The powder of all the other embodiment gained all has pure perovskite phase structure and similar granule-morphology, and average crystal grain diameter is nano level, is about 20-60nm.
Embodiment 2
With Niobium Pentxoxide and potassium pyrosulfate is that mixing in 1: 8 is dissolved in deionized water through the product that 280 ℃ of calcining 1h obtain in molar ratio; Then with nitric acid titration pH value to 3; Above-mentioned gained intermediate product E is calcined 2h down at 500 ℃, and all the other conditions are with embodiment 1.Make ceramic powder b.The x-ray diffractogram of powder of product b is seen Fig. 1.
Embodiment 3
With Niobium Pentxoxide and potassium pyrosulfate is that mixing in 1: 8 is dissolved in deionized water through the product that 320 ℃ of calcining 2h obtain in molar ratio; Containing niobium oxalate solution A to pH value with ammonia water titration is 11; Vitreosol C at 120 ℃ of dry 48h, is obtained transparent xerogel D; Above-mentioned gained intermediate product E is calcined 5h down at 600 ℃, and all the other conditions are with embodiment 1.Make ceramic powder c.The x-ray diffractogram of powder of product c is seen Fig. 1.
Embodiment 4
The Quilonum Retard that will meet piezoelectric ceramic lithium sodium kalium niobate (Li0.06Na0.47K0.47) NbO3 composition proportion, yellow soda ash and salt of wormwood are dissolved in and make solution in the acetate, and this solution and white depositions B join in the aqueous citric acid solution that concentration is 10mol/L simultaneously; Vitreosol C at 100 ℃ of dry 48h, is obtained transparent xerogel D, and all the other conditions are with embodiment 1.Make ceramic powder d.The x-ray diffractogram of powder of product d is seen Fig. 1.
Embodiment 5
Xerogel D is handled 2h down at 350 ℃ remove organism; Intermediate product E is calcined 2h down at 550 ℃, and all the other conditions are with embodiment 4.Make ceramic powder e.The x-ray diffractogram of powder of product e is seen Fig. 1.
Embodiment 6
Xerogel D is handled 2h down at 400 ℃ remove organism; Intermediate product E is calcined 8h down at 600 ℃, and all the other conditions are with embodiment 4.Make ceramic powder f.The x-ray diffractogram of powder of product f is seen Fig. 1.
Claims (1)
1. the colloidal sols gelatin synthesizing method of a leadless piezoelectric ceramic lithium sodium kalium niobate nano-powder is characterized in that, may further comprise the steps:
1) be that mixing in 1: 8 is dissolved in oxalic acid solution through the product that 280-320 ℃ of calcining 1-2h obtains in molar ratio with Niobium Pentxoxide and potassium pyrosulfate; Then with nitric acid titration pH value to 2-3, obtain white precipitate; The white precipitate of centrifugation gained also is dissolved in oxalic acid solution, and what obtain clear after the stirring contains niobium oxalate solution A;
2) with obtain in the ammonia water titration step 1) to contain niobium oxalate solution A to pH value be 10-11, obtain white depositions B through centrifugation and deionized water wash;
3) press piezoelectric ceramics lithium sodium kalium niobate composition proportion, with Quilonum Retard, yellow soda ash and salt of wormwood are dissolved in and make solution in the acetate, this solution and step 2) in the white depositions B that obtains join simultaneously in the aqueous citric acid solution that concentration is 8-10mol/L, stir and obtain faint yellow vitreosol C;
4) with above-mentioned vitreosol C at 80-120 ℃ of dry 48h, obtain transparent xerogel D;
5) above-mentioned this gel of gained xerogel D is handled 2h down at 300-400 ℃ and remove organism, obtain intermediate product E;
6) above-mentioned gained intermediate product E is calcined 2-8h down at 500~600 ℃.
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CN101386426B (en) * | 2008-10-16 | 2011-06-01 | 西安交通大学 | Method for preparing leadless piezoelectric potassium sodium niobate film |
CN101613201B (en) * | 2009-06-25 | 2011-11-30 | 南京航空航天大学 | Method for synthesizing potassium-sodium niobate leadless piezoelectric ceramic powder by two hydro-thermal steps |
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CN101747056B (en) * | 2009-12-23 | 2012-12-12 | 聊城大学 | Preparation method of (1-x) PMN-xPT ceramic (powder) material |
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CN101386426B (en) * | 2008-10-16 | 2011-06-01 | 西安交通大学 | Method for preparing leadless piezoelectric potassium sodium niobate film |
CN101613201B (en) * | 2009-06-25 | 2011-11-30 | 南京航空航天大学 | Method for synthesizing potassium-sodium niobate leadless piezoelectric ceramic powder by two hydro-thermal steps |
CN101747056B (en) * | 2009-12-23 | 2012-12-12 | 聊城大学 | Preparation method of (1-x) PMN-xPT ceramic (powder) material |
CN102030530A (en) * | 2010-11-24 | 2011-04-27 | 华中科技大学 | Preparation method of potassium-sodium niobate leadless piezo-electric ferroelectric ceramic |
US9548439B2 (en) | 2011-08-24 | 2017-01-17 | National Research Council Of Canada | Porosity control in piezoelectric films |
CN102557636A (en) * | 2012-02-22 | 2012-07-11 | 北京工业大学 | Sol-gel synthesis method for bismuth layer high-temperature piezoelectric ceramic sodium bismuth niobate nanopowder |
CN102557636B (en) * | 2012-02-22 | 2013-07-31 | 北京工业大学 | Sol-gel synthesis method for bismuth layer high-temperature piezoelectric ceramic sodium bismuth niobate nanopowder |
CN110683844A (en) * | 2018-07-06 | 2020-01-14 | 太阳诱电株式会社 | Piezoelectric ceramic composition, method for producing same, piezoelectric ceramic, piezoelectric element, and piezoelectric vibration device |
CN110683844B (en) * | 2018-07-06 | 2023-01-03 | 太阳诱电株式会社 | Piezoelectric ceramic composition, method for producing same, piezoelectric ceramic, piezoelectric element, and piezoelectric vibration device |
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