Summary of the invention
Technical problem to be solved by this invention is at above defective, a kind of anchoring strength height is provided, is convenient to site operation, the operating efficiency height, and do not endanger workmen and screw spike anchoring agent free from environmental pollution.
For solving the problems of the technologies described above, technical scheme of the present invention is: screw spike anchoring agent is characterized in that: the component of described screw spike anchoring agent comprises: cement, sand, flyash, mix liquid.
A kind of prioritization scheme, the weight proportion of described each component of screw spike anchoring agent (by weight) is: cement 5~70, sand 10~40, flyash 9~40, mix liquid 10~42.
Another kind of prioritization scheme, the weight proportion of described each component of screw spike anchoring agent (by weight) is: cement 10~65, sand 8~30, flyash 13~45, mix liquid 14~37.
A kind of concrete prioritization scheme, the weight proportion of described each component of screw spike anchoring agent (by weight) is: cement 30, sand 20, flyash 30, mix liquid 20.
Another kind of concrete prioritization scheme, the weight proportion of described each component of screw spike anchoring agent (by weight) is: cement 20, sand 25, flyash 30, mix liquid 25.
Another kind of concrete prioritization scheme, the weight proportion of described each component of screw spike anchoring agent (by weight) is: cement 15, sand 25, flyash 30, mix liquid 30.
Described screw spike anchoring agent is to have mobile mixed material.
The polymer concrete waterproofer that described mix liquid is concentration≤10mol/L.
The particle diameter of described sand is 0.03mm~3mm.
The preferred label of cement is the silicate cement more than 32.5 or 32.5.
The flyash of the preferred coal ash index of flyash more than three grades or three grades.
Beneficial effect
The present invention adopts above technical scheme, compared with prior art has the following advantages:
(1) in the anchoring agent, it is more tight that cement can make the anchoring agent combine with the sleeper hole wall, improved resistance to compression, folding strength and withdrawal resistance in the short period of time, satisfied construction requirement.
(2) flyash has improved the porosity of various storerooms, has increased the degree of compactness of material, stops move modulus lost, protection reinforcing bar of erosion, the freeze-thaw-circulation of harmful ion not to be greatly improved by durability index such as corrosions, has prolonged work-ing life.
(3) polymer concrete waterproofer has good hydrophobicity performance, has stoped entering of moisture, and moisture-free own can not form the conductive ion of free state, has reached extraordinary insulating property.
This anchoring agent has the early strength height, and the characteristics that not influenced by temperature environment.
Following table is after screw spike uses anchoring agent anchoring of the present invention, the withdrawal resistance data that test obtains:
Specific embodiment
Embodiment 1, screw spike anchoring agent, the weight proportion of each component (by weight) is: label is that 32.5 silicate cement 30kg, particle diameter are that the concentration that the following sand 20kg of 2mm, three grades of flyash 30kg, Dayuan Industry Co., Ltd., Weifang City produce is the polymer concrete waterproofer 20kg of 9mol/L, forms through mix to have mobile screw spike anchoring agent.
Following table is that railway spike anchoring agent is tested the pressure-proof and snap-resistent intensity data (MPa) that obtains among this embodiment under condition of different temperatures:
Following table is the test result of the forward and backward modulus lost of moving of railway spike anchoring agent freeze-thaw cycle among this embodiment:
The modulus of moving before the freeze-thaw cycle |
The modulus of moving after freeze-thaw cycle finishes |
The test specimen parameter |
Width |
100mm |
The test specimen parameter |
Width |
100mm |
Length |
400mm |
Length |
400mm |
Weight |
9.8kg |
Weight |
9.8kg |
Test result |
Resonant frequency |
1492Hz |
Test result |
Resonant frequency |
1472Hz |
Young's modulus |
18.49GPa |
Young's modulus |
17.99GPa |
Find out from last table data; the modulus of moving relatively that freeze-thaw cycle is forward and backward is 97.3%; this is because flyash has improved the porosity of various storerooms; increased the degree of compactness of material; stop the erosion of harmful ion; reduce freeze-thaw cycle and move modulus lost, protection reinforcing bar not by corrosion, durability index is greatly improved.
Following table is the judgement criteria that the ASTMC1202 coulometry detects permeability of concrete chloride ions:
The electric weight that passes through (C) |
Chloride ion permeability |
Weather resistance |
>4000 |
High |
Difference |
2000~4000 |
Medium |
Medium |
1000~2000 |
Low |
Good |
100~1000 |
Very low |
Fine |
According to manufactured size among this embodiment is the rectangular parallelepiped test specimen of 100 * 100 * 10mm, detect this anchoring agent test specimen with the ASTMC1202 coulometry, the test specimen of maintenance after 1 day its electric conduction quantity after testing is 6.97 coulombs, judgement criteria according to permeability of concrete chloride ions, the chloride ion permeability that shows anchoring agent of the present invention can be ignored, thereby has good weather resistance.
The test of anchoring agent insulating property:
With anchoring agent compact dimensions is the test specimen of 40 * 40 * 160mm, and an iron nail is respectively imbedded at the test specimen two ends, in order to simulation sleeper railway spike, and test its insulating property (testing tool is 500V megohm meter, volt ohm-milliammeter) under varying environment.
Specimen molding 4 hours: with megger test resistance value is 500M Ω, after putting into water and all soaking, take out do not wipe the test specimen surface water immediately the test resistance value be 14M Ω, the test resistance value is 25M Ω after 3 minutes, 5 minutes test resistance values are 60M Ω, and later resistance increases to normally gradually.
With volt ohm-milliammeter test resistance value for surpass maximum range, put into water all soak after, take out do not wipe the test specimen surface water immediately the test resistance value be 11M Ω, the test resistance value is 634M Ω after 3 minutes, the test resistance value surpassed maximum range in 5 minutes.
Specimen molding 150 days: megger test resistance value is greater than 500M Ω, putting into water all soaks, take out do not wipe the test specimen surface water immediately the test resistance value be 15M Ω, the test resistance value is 120M Ω after 3 minutes, the test resistance value increased to the Ω greater than 500M gradually in 5 minutes.
With volt ohm-milliammeter test resistance value for surpass maximum range, put into water all soak after, take out do not wipe the test specimen surface water immediately the test resistance value be 16M Ω, the test resistance value is 1041M Ω after 3 minutes, the test resistance value was for surpassing maximum range in 5 minutes.
The test of sleeper railway spike insulating property:
According to job specifications with the anchoring of sleeper railway spike good after, simulation wet environment test, spill water, test resistance immediately around the railway spike that anchoring is good:
With megger test resistance value is 0.1M Ω, and the test resistance value 0.2M Ω back 3 minutes time that sprinkles water sprinkles water and increases to normal resistance values gradually after 10 minutes.Overcast and rainy continuously more than 7 hours, and the test resistance value is 0.2M Ω under environment in the rain.Test average electrical resistance is 0.4M Ω when cloudy environment descended (atmospheric moisture is about 80%) in 1 hour behind the rain.
With volt ohm-milliammeter test resistance value is 0.2M Ω, and the test resistance value 0.2M Ω back 3 minutes time that sprinkles water sprinkles water and increases to normal resistance values gradually after 5 minutes.Overcast and rainy continuously more than 7 hours, and the test resistance value is 0.3M Ω under environment in the rain.Test average electrical resistance is 22M Ω when cloudy environment descended (atmospheric moisture is about 80%) in 1 hour behind the rain.
Fastener assembling fatigue test method according to Ministry of Railways's standard code is tested, and after the circulation of 6,000,000 subordinate loads, the railway spike anchorage portion does not have damage and is out of shape.
Embodiment 2, screw spike anchoring agent, the weight proportion of each component (by weight) is: label is that 32.5 silicate cement 25kg, sand 25kg, second class powered coal ash 30kg, Dayuan Industry Co., Ltd., Weifang City's product concentration that particle diameter is 0.5mm~3mm are the polymer concrete waterproofer 20kg of 9mol/L, forms through mix to have mobile screw spike anchoring agent.
Following table be the railway spike anchoring agent of above-mentioned embodiment under condition of different temperatures, the pressure-proof and snap-resistent intensity data (MPa) that test obtains:
Following table is the test result of the forward and backward modulus lost of moving of railway spike anchoring agent freeze-thaw cycle of above-mentioned embodiment:
The modulus of moving before the freeze-thaw cycle |
The modulus of moving after freeze-thaw cycle finishes |
The test specimen parameter |
Width |
100mm |
The test specimen parameter |
Width |
100mm |
Length |
400mm |
Length |
400mm |
Weight |
9.8kg |
Weight |
9.8kg |
Test result |
Resonant frequency |
1498Hz |
Test result |
Resonant frequency |
1432Hz |
Young's modulus |
17.79GPa |
Young's modulus |
17.01GPa |
Find out from last table data; the modulus of moving relatively that freeze-thaw cycle is forward and backward is 95.6%; this is because flyash has improved the porosity of various storerooms; increased the degree of compactness of material; stop the erosion of harmful ion; reduce freeze-thaw cycle and move modulus lost, protection reinforcing bar not by corrosion, durability index is greatly improved.
Following table is the judgement criteria that the ASTMC1202 coulometry detects permeability of concrete chloride ions:
The electric weight that passes through (C) |
Chloride ion permeability |
Weather resistance |
>4000 |
High |
Difference |
2000~4000 |
Medium |
Medium |
1000~2000 |
Low |
Good |
100~1000 |
Very low |
Fine |
<100 |
Can ignore |
Fine |
According to the above-mentioned embodiment manufactured size rectangular parallelepiped test specimen that is 100 * 100 * 10mm, detect this anchoring agent test specimen with the ASTMC1202 coulometry, the test specimen of maintenance after 1 day its electric conduction quantity after testing is 18.97 coulombs, judgement criteria according to permeability of concrete chloride ions, the chloride ion permeability that shows anchoring agent of the present invention can be ignored, thereby has good weather resistance.
The test of anchoring agent insulating property:
With anchoring agent compact dimensions is the test specimen of 40 * 40 * 160mm, and an iron nail is respectively imbedded at the test specimen two ends, in order to simulation sleeper railway spike, and test its insulating property (testing tool is 500V megohm meter, volt ohm-milliammeter) under varying environment.
Specimen molding 4 hours: with megger test resistance value is 310M Ω, after putting into water and all soaking, take out do not wipe the test specimen surface water immediately the test resistance value be 4M Ω, the test resistance value is 19M Ω after 3 minutes, 5 minutes test resistance values are 80M Ω, and later resistance increases to normally gradually.
With volt ohm-milliammeter test resistance value for surpass maximum range, put into water all soak after, take out do not wipe the test specimen surface water immediately the test resistance value be 13M Ω, the test resistance value is 648M Ω after 3 minutes, the test resistance value surpassed maximum range in 5 minutes.
Specimen molding 150 days: megger test resistance value is greater than 500M Ω, putting into water all soaks, take out do not wipe the test specimen surface water immediately the test resistance value be 12M Ω, the test resistance value is 130M Ω after 3 minutes, the test resistance value increased to the Ω greater than 500M gradually in 5 minutes.
With volt ohm-milliammeter test resistance value for surpass maximum range, put into water all soak after, take out do not wipe the test specimen surface water immediately the test resistance value be 26M Ω, the test resistance value is 841M Ω after 3 minutes, the test resistance value was for surpassing maximum range in 5 minutes.
The test of sleeper railway spike insulating property:
According to job specifications with the anchoring of sleeper railway spike good after, simulation wet environment test, spill water, test resistance immediately around the railway spike that anchoring is good:
With megger test resistance value is 0.05M Ω, the test resistance value 0.2M Ω back 3 minutes time that sprinkles water, and the test resistance value 5.0M Ω after 10 minutes that sprinkles water increases to normal resistance values gradually after 20 minutes.Overcast and rainy continuously more than 7 hours, and the test resistance value is 0.1M Ω under environment in the rain.Test average electrical resistance is 0.2M Ω when cloudy environment descended (atmospheric moisture is about 80%) in 1 hour behind the rain.
With volt ohm-milliammeter test resistance value is 0.3M Ω, and the test resistance value 0.5M Ω back 3 minutes time that sprinkles water sprinkles water and increases to normal resistance values gradually after 5 minutes.Overcast and rainy continuously more than 7 hours, and the test resistance value is 0.2M Ω under environment in the rain.Test average electrical resistance is 32M Ω when cloudy environment descended (atmospheric moisture is about 80%) in 1 hour behind the rain.
Fastener assembling fatigue test method according to Ministry of Railways's standard code is tested, and after the circulation of 6,000,000 subordinate loads, the railway spike anchorage portion does not have damage and is out of shape.
Embodiment 3, screw spike anchoring agent, the weight proportion of each component (by weight) is: label be 42.5 silicate cement 30kg, particle diameter be 1.25mm following sand 20kg, first level flour coal ash 30kg, Dayuan Industry Co., Ltd., Weifang City to produce concentration be the polymer concrete waterproofer mix liquid 20kg of 9mol/L, form through mix to have mobile screw spike anchoring agent.
Following table be the railway spike anchoring agent of above-mentioned embodiment under condition of different temperatures, the pressure-proof and snap-resistent intensity data (MPa) that test obtains:
Following table is the test result of the forward and backward modulus lost of moving of railway spike anchoring agent freeze-thaw cycle of above-mentioned embodiment:
The modulus of moving before the freeze-thaw cycle |
The modulus of moving after freeze-thaw cycle finishes |
The test specimen parameter |
Width |
100mm |
The test specimen parameter |
Width |
100mm |
Length |
400mm |
Length |
400mm |
Weight |
9.8kg |
Weight |
9.8kg |
Test result |
Resonant frequency |
1461Hz |
Test result |
Resonant frequency |
1422Hz |
Young's modulus |
18.29GPa |
Young's modulus |
17.79GPa |
Find out from last table data; the modular ratio of moving that freeze-thaw cycle is forward and backward is 97.3%; this is because flyash has improved the porosity of various storerooms; increased the degree of compactness of material; stop the erosion of harmful ion; reduce freeze-thaw cycle and move modulus lost, protection reinforcing bar not by corrosion, durability index is greatly improved.
Following table is the judgement criteria that the ASTMC1202 coulometry detects permeability of concrete chloride ions:
The electric weight that passes through (C) |
Chloride ion permeability |
Weather resistance |
>4000 |
High |
Difference |
2000~4000 |
Medium |
Medium |
1000~2000 |
Low |
Good |
100~1000 |
Very low |
Fine |
<100 |
Can ignore |
Fine |
According to the above-mentioned embodiment manufactured size rectangular parallelepiped test specimen that is 100 * 100 * 10mm, detect this anchoring agent test specimen with the ASTMC1202 coulometry, the test specimen of maintenance after 1 day its electric conduction quantity after testing is 28.32 coulombs, judgement criteria according to permeability of concrete chloride ions, the chloride ion permeability that shows anchoring agent of the present invention can be ignored, thereby has good weather resistance.
The test of anchoring agent insulating property:
With anchoring agent compact dimensions is the test specimen of 40 * 40 * 160mm, and an iron nail is respectively imbedded at the test specimen two ends, in order to simulation sleeper railway spike, and test its insulating property (testing tool is 500V megohm meter, volt ohm-milliammeter) under varying environment.
Specimen molding 4 hours: with megger test resistance value is 330M Ω, after putting into water and all soaking, take out do not wipe the test specimen surface water immediately the test resistance value be 10M Ω, the test resistance value is 22M Ω after 3 minutes, 5 minutes test resistance values are 58M Ω, and later resistance increases to normally gradually.
With volt ohm-milliammeter test resistance value is to surpass maximum range, after putting into water and all soaking, take out do not wipe the test specimen surface water immediately the test resistance value be 9M Ω, the test resistance value is 527M Ω after 3 minutes, 5 minutes test resistance values are 1027M Ω, and test resistance surpassed maximum range in 10 minutes.
Specimen molding 150 days: megger test resistance value is greater than 500M Ω, put into water and all soak, take out do not wipe the test specimen surface water immediately the test resistance value be 5M Ω, the test resistance value is 90M Ω after 3 minutes, 5 minutes test resistance values are 200M Ω, increase to the Ω greater than 500M after 15 minutes gradually.
With volt ohm-milliammeter test resistance value for surpass maximum range, put into water all soak after, take out do not wipe the test specimen surface water immediately the test resistance value be 26M Ω, the test resistance value is 841M Ω after 3 minutes, the test resistance value was for surpassing maximum range in 5 minutes.
The test of sleeper railway spike insulating property:
According to job specifications with the anchoring of sleeper railway spike good after, simulation wet environment test, spill water, test resistance immediately around the railway spike that anchoring is good:
With megger test resistance value is 0.1M Ω, and the test resistance value 0.15M Ω back 3 minutes time that sprinkles water sprinkles water and increases to normal resistance values gradually after 10 minutes.Overcast and rainy continuously more than 7 hours, and the test resistance value is 0.2M Ω under environment in the rain.Test average electrical resistance is 0.3M Ω when cloudy environment descended (atmospheric moisture is about 80%) in 1 hour behind the rain.
With volt ohm-milliammeter test resistance value is 0.2M Ω, and the test resistance value 0.23M Ω back 3 minutes time that sprinkles water sprinkles water and increases to normal resistance values gradually after 5 minutes.Overcast and rainy continuously more than 7 hours, and the test resistance value is 0.3M Ω under environment in the rain.Test average electrical resistance is 20M Ω when cloudy environment descended (atmospheric moisture is about 80%) in 1 hour behind the rain.
Fastener assembling fatigue test method according to Ministry of Railways's standard code is tested, and after the circulation of 6,000,000 subordinate loads, the railway spike anchorage portion does not have damage and is out of shape.