CN101219733A - Rising large inclination angle belt conveyor of common rubber belt - Google Patents
Rising large inclination angle belt conveyor of common rubber belt Download PDFInfo
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- CN101219733A CN101219733A CNA2007100538141A CN200710053814A CN101219733A CN 101219733 A CN101219733 A CN 101219733A CN A2007100538141 A CNA2007100538141 A CN A2007100538141A CN 200710053814 A CN200710053814 A CN 200710053814A CN 101219733 A CN101219733 A CN 101219733A
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- adhesive tape
- belt
- pressure
- conveyor
- inclination angle
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Abstract
The invention discloses a belt conveyor with a large inclined angle for upward transporting of a regular belt, comprising a belt conveyor consisting of a driving roller of the conveyor (10), a direction changing roller (11), a flute profile roller of the conveyor (8), a flat profile roller of the conveyor (9) and a material loading belt of inclined angle arrangement of upward transporting on the conveyor (6); a pressure belt mechanism which is parallel with the material loading belt of inclined angle arrangement of upward transporting on the conveyor (6) and of the same belt speed and the same running direction is arranged above the belt conveyor; the pressure belt mechanism comprises a driving roller (4) and a directional changing roller (5) of pressure belts, a roller (3) supporting the pressure belts, and pressure belts (1 and 2). The invention has the advantages of that the flute profile angle (generally 30 to 45 degrees) of the former belt conveyor is kept unchanged; retaining-side belts with clapboards are not required; the transportation capacity is not reduced; the belt speed is not decreased, and the upward transporting of large inclined angle is reached. In addition, the invention can greatly reduce the transportation distance, shorten the project construction period, reduce the area occupation, effectively decrease project and device cost, guarantee the transportation efficiency, and present significant effects of energy conservation and consumption reduction.
Description
Technical field
The invention provides a kind of rising large inclination angle belt conveyer, especially rising large inclination angle belt conveyor of common rubber belt.
Background technology
People once attempted carrying out with the mode of carrying secretly the belt conveying of vertical loose unpacked material, but since very harsh to the conditional requests such as variation of shape, kind, size and the operational throughput of material, therefore can't walk out the laboratory.And because need very big Clamping force be arranged to material, equipment and adhesive tape all need to increase several times intensity, so equipment volume is huge, and manufacturing cost is very high; Adhesive tape is the cost height not only, and it is also very serious to wear and tear.And installation, modification maintenance and repair all compares difficulty, and transport efficiency is not high yet, so can not get applying.
Traditional rising large inclination angle (perhaps vertical) belt conveyer is to adopt the raised edge rubber belt of band dividing plate to realize, this large inclination belt conveyor can only adapt to short range, operational throughput and require mass transport under little, the less demanding situation of tape speed.If the employing normal tape glides in order to prevent material, the groove angle of carrying roller just needs special design, makes adhesive tape be U type, V-type or tubulose.The fortune inclination angle is generally 22 degree on U type or the vee-type, and maximum can reach 25 degree, reach+30 difficulties of spending are just very big.And because the sectional area of loaded material reduces, the running velocity of adhesive tape is very restricted, and operational throughput reduces significantly; Moreover the variation of material shapes also might produce the phenomenon of downslide, and reliability is relatively poor.Though transferring adhesive tape back in a tubular form upward can be increased to+45 degree or bigger at the fortune inclination angle,, not only freight volume reduces more, and the increase of manufacturing cost is also bigger, the mass transport transportation of incompatibility high-yield and high-efficiency.
Summary of the invention
The purpose of this invention is to provide a kind of rising large inclination angle belt conveyer, under the situation that does not change original belt conveyer carrying roller groove angle (30-45 degree), utilize normal tape can realize+25 degree-60 degree inclination angles go up the fortune function, and it is very reliable, realize the mass transport transportation of high-yield and high-efficiency, energy conservation and consumption reduction effects is remarkable.
Technical scheme of the present invention is: a kind of rising large inclination angle belt conveyer, comprise by the conveyer head roll, the changed course cylinder, conveyer flute profile carrying roller, the belt conveyer that the conveyors carried material adhesive tape that flat shape carrying roller of conveyer and last fortune inclination angle are arranged is formed, the belt conveyer top is provided with the pressure adhesive tape mechanism parallel with conveyors carried material adhesive tape, that belt speed is identical, service direction is consistent.This pressure adhesive tape mechanism comprises the head roll and the changed course cylinder of pressure adhesive tape, the carrying roller of bearing pressure adhesive tape, binder pressure adhesive tape and backhaul pressure adhesive tape.
On the support of pressure belt idler, be provided with elastic mechanism, this pressure adhesive tape elastic mechanism comprises fixed support, travel(l)ing rest and spring or rubber elastomeric material, captive joint with conveyer bridge in the fixed support lower end, the upper end flexibly connects with travel(l)ing rest one end, the travel(l)ing rest other end is connected with carrying roller, under the effect of elastomeric material, the carrying roller that travel(l)ing rest can drive the abutment pressure adhesive tape produces up-and-down movement, makes the pressure adhesive tape compress material on the transferring adhesive tape all the time.
There is rib on pressure belt idler both sides.
There is rib on conveyer flute profile carrying roller both sides.
The pressure adhesive tape is anti-V-arrangement layout or flat shape is arranged or anti-flute profile is arranged.
The fortune inclination angle of going up of conveyors carried material adhesive tape is arranged as+25 degree-60 degree.
Advantage of the present invention is:
1, do not change the flute profile angle (being generally the 30-45 degree) of original belt conveyer, do not need the raised edge rubber belt with dividing plate, do not reduce operational throughput, the tape speed that do not slow down reaches high spud angle and carries (+25-60 degree), and is reliable and stable.Can shorten the engineering construction duration significantly, shorten fed distance, reduce floor area, effectively reduce engineering and equipment manufacturing cost, improve transport efficiency, energy conservation and consumption reduction effects is very remarkable.
2, vertical mass transport is very unreliable, therefore lies on the table.During the excessive mass transport in inclination angle (greater than 60 degree), because people's normal activity is very limited, bring very big difficulty can for installation, debugging and maintenance and the maintenance of equipment, and, also can not select owing to also need have bigger Clamping force can cause a lot of unfavorable factors to material; The inclination angle is hour (less than+25 degree) too, and engineering construction cost, cost of equipment, running cost etc. are all bigger, therefore should select proper rising large inclination angle mass transport.The overall economic efficiency of the rising large inclination angle belt mass transport of (+25-60 degree) is relatively good, is the best about wherein spending with+45.
Description of drawings
Fig. 1 is the front view of structural arrangement of the present invention,
Fig. 2 is the A-A section-drawing of Fig. 1,
Fig. 3 is anti-V-arrangement pressure adhesive tape arrangement plan,
Fig. 4 is a parallel pressure adhesive tape arrangement plan.
The specific embodiment
Further specify the present invention below in conjunction with drawings and Examples.
Fig. 1 is a front view of the present invention, and 1 is backhaul pressure adhesive tape among the figure, the 2nd, and binder pressure adhesive tape, the 3rd, the bearing pressure belt idler, 4 and 5 is respectively the head roll and the changed course cylinder of pressure adhesive tape; The 6th, last fortune inclination angle is the conveyors carried material adhesive tape of+25 degree-60 degree, the 7th, and conveyer backhaul adhesive tape, the 8th, conveyer flute profile carrying roller, the 9th, the flat shape carrying roller of conveyer, 10 and 11 is respectively the head roll and the changed course cylinder of conveyer, the 12nd, the power carrying roller.Fig. 2 is the A-A section-drawing of Fig. 1.1 is backhaul pressure adhesive tape among the figure, the 2nd, and binder pressure adhesive tape, the 3rd, bearing pressure belt idler (anti-flute profile), the 6th, the conveyors carried material adhesive tape that last fortune inclination angle is arranged, the 7th, conveyer backhaul adhesive tape, the 8th, conveyer flute profile carrying roller, the 9th, the flat shape carrying roller of conveyer, the 13rd, the travel(l)ing rest of pressure belt idler, the 14th, the fixed support of pressure belt idler, the 15th, elastomeric material, the 16th, conveyer bridge, the 17th, carrying roller rib, the 18th, material.
High spud angle mainly is to solve the difficult problem that material glides for the belt conveyer of+25 degree-60 degree.The large inclination belt conveyor of said structure when convey materials moves, on transport the carrying material transferring adhesive tape 6 arranged at the inclination angle and the binder pressure adhesive tape 2 synchronous with it wrapping up operation with material 18.And, when how many materials 18 on conveyors carried material adhesive tape 6 changes, the travel(l)ing rest 13 of bearing pressure belt idler is under the effect of elastomeric material 15, can make pressure belt idler 3 up and down, guarantee that the pressure adhesive tape is pressing material all the time, efficiently solves the difficult problem that the different shape material glides.As Fig. 1, when design and installation changed course cylinder is inconvenient, can increase 1-3 power drum 12, make the linear velocity of this cylinder identical with the adhesive tape of conveyors carried material.In order to prevent pressure adhesive tape 2 and carrying material adhesive tape 6 sideslips, their carrying roller 3 of supporting and 8 both sides are added rib 17 formation band rib carrying rollers.Fig. 3 is anti-V-arrangement pressure adhesive tape arrangement plan, and Fig. 4 is flat shape pressure adhesive tape arrangement plan.
Method of the present invention is: on the flute profile transferring adhesive tape of common belt conveyor, re-lay a pressure adhesive tape parallel with this transferring adhesive tape, that belt speed is identical, service direction is consistent, during flute profile transferring adhesive tape operation material, the pressure adhesive tape is pressing material all the time to be made it and can not glide, just can realize+25 degree-60 degree inclination angles go up the fortune mass transport.
Working process is to leave the material occupation space in the middle of the convey materials adhesive tape 6 that the fortune inclination angle is arranged on binder pressure adhesive tape 2 and the flute profile, and the one side of binder pressure adhesive tape 2 contact materials 18 is being pressed by carrying roller 3, and the pressure adhesive tape 1 of backhaul also is by this idler stand.And be equipped with elastic mechanism on this roller rack, elastic mechanism is hinged by one section fixed support 14 and one section travel(l)ing rest 13, movable support can only be moved up and down, the elastic force of spring, rubber elastomeric material 15 is acted on one section movable support 13, make pressure adhesive tape 2 can how many cargo-carring materials 18 changes on flute profile transferring adhesive tape 6 time, pressing material all the time.Convey materials adhesive tape 6 and binder pressure adhesive tape 2 are synchronous, and the material of both sandwich can not glide again, like this, have just realized transporting mass transport greater than going up of+25 degree inclination angles.If all use binder pressure adhesive tape 2 and flute profile transferring adhesive tape 6 instead patterned rubber belt that chevron pointing or rhombus etc. have projection, on transport the inclination angle and just can reach+60 mass transport of spending.When flute profile transferring adhesive tape 6 was in zero load, pressure adhesive tape 2 was fitted with it; When on the flute profile transferring adhesive tape 6 during convey materials, pressure adhesive tape 2 compresses material 18 from contact and leaves to the end, and all there is not relative fricting movement between flute profile transferring adhesive tape 6 and the material 18, because the pressure of pressure adhesive tape 2 does not need excessive, therefore, pressure adhesive tape 2 does not produce unusual wearing and tearing with flute profile transferring adhesive tape 6, can guarantee normal service life.The carrying roller 3 of bearing pressure adhesive tape can be flat shape, anti-V-arrangement or anti-flute profile; In order to improve the effect that compresses of 2 pairs of materials 18 of pressure adhesive tape, and prolong the service life of transferring adhesive tape 6 and pressure adhesive tape 2 as far as possible, can use the carrying roller of bearing pressure adhesive tape 2 and flute profile transferring adhesive tape 6 instead rubber comb shape carrying roller; In order to guarantee not sideslip of flute profile transferring adhesive tape 6 and pressure adhesive tape 2, carrying roller 3 and 8 can be added rib 17.If the changed course cylinder of pressure adhesive tape can't be laid near the feed opening section of conveyer, for the material that guarantees this section does not glide, several groups of rubber comb shape power carrying rollers can be installed, their linear velocity and flute profile transferring adhesive tape 6 are consistent.The design of the head roll of pressure adhesive tape 2 is at front end, and the pilled-in selvedge (compressing one side of material) that makes the pressure adhesive tape with the friction force between pressure boost adhesive tape and the head roll, guarantees to compress the effect of material below.The width of pressure adhesive tape 2 can be less than flute profile transferring adhesive tape 6.
Claims (6)
1. rising large inclination angle belt conveyor of common rubber belt, comprise by conveyer head roll (10), changed course cylinder (11), conveyer flute profile carrying roller (8), the belt conveyer that the conveyors carried material adhesive tape (6) that flat shape carrying roller of conveyer (9) and last fortune inclination angle are arranged is formed, it is characterized in that: the belt conveyer top is provided with parallel with conveyors carried material adhesive tape (6), belt speed is identical, the pressure adhesive tape mechanism of service direction unanimity, this pressure adhesive tape mechanism comprises the head roll (4) of pressure adhesive tape, changed course cylinder (5), bearing pressure belt idler (3), backhaul pressure adhesive tape (1) and binder pressure adhesive tape (2).
2. rising large inclination angle belt conveyor of common rubber belt according to claim 1, it is characterized in that: on the support of bearing pressure belt idler (3), be provided with pressure adhesive tape elastic mechanism, this pressure adhesive tape elastic mechanism comprises fixed support (14), travel(l)ing rest (13) and spring or rubber elastomeric material (15), captive joint with conveyer bridge in fixed support (14) lower end, the upper end flexibly connects with travel(l)ing rest (13) one ends, travel(l)ing rest (13) other end is connected with carrying roller (3), under the effect of elastomeric material, the carrying roller (3) that travel(l)ing rest (13) can drive the abutment pressure adhesive tape produces up-and-down movement, makes pressure adhesive tape (2) compress material on the transferring adhesive tape all the time.
3. rising large inclination angle belt conveyor of common rubber belt according to claim 1 is characterized in that: there is rib (17) on abutment pressure belt idler (3) both sides.
4. rising large inclination angle belt conveyor of common rubber belt according to claim 1 is characterized in that: there is rib (17) on conveyer flute profile carrying roller (8) both sides.
5. rising large inclination angle belt conveyor of common rubber belt according to claim 2 is characterized in that: binder pressure adhesive tape (2) is the flute profile layout or anti-V-arrangement is arranged or flat shape is arranged.
6. rising large inclination angle belt conveyor of common rubber belt according to claim 1 is characterized in that: the fortune inclination angle of going up of conveyors carried material adhesive tape (6) is arranged as+25 degree-60 degree.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007100538141A CN101219733A (en) | 2007-01-08 | 2007-01-08 | Rising large inclination angle belt conveyor of common rubber belt |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007100538141A CN101219733A (en) | 2007-01-08 | 2007-01-08 | Rising large inclination angle belt conveyor of common rubber belt |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101219733A true CN101219733A (en) | 2008-07-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2007100538141A Pending CN101219733A (en) | 2007-01-08 | 2007-01-08 | Rising large inclination angle belt conveyor of common rubber belt |
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| CN (1) | CN101219733A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107380906A (en) * | 2017-07-06 | 2017-11-24 | 车新宁 | A kind of combined type elevator of conveying dregs for underground space construction |
| CN107685973A (en) * | 2017-09-08 | 2018-02-13 | 衡阳运输机械有限公司 | New shallow/deep groove type ribbon conveyer |
| CN108455301A (en) * | 2017-12-21 | 2018-08-28 | 北方重工装备（沈阳）有限公司 | A kind of strap-clamping-type high inclination-angle trailer |
| CN111252570A (en) * | 2018-11-30 | 2020-06-09 | 南京梅山冶金发展有限公司 | Control method for preventing ribbon splashing of feeding belt machine with discharging trolley |
-
2007
- 2007-01-08 CN CNA2007100538141A patent/CN101219733A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107380906A (en) * | 2017-07-06 | 2017-11-24 | 车新宁 | A kind of combined type elevator of conveying dregs for underground space construction |
| CN107380906B (en) * | 2017-07-06 | 2023-06-23 | 中铁工程装备集团有限公司 | Composite type lifting machine for conveying dregs for underground space construction |
| CN107685973A (en) * | 2017-09-08 | 2018-02-13 | 衡阳运输机械有限公司 | New shallow/deep groove type ribbon conveyer |
| CN108455301A (en) * | 2017-12-21 | 2018-08-28 | 北方重工装备（沈阳）有限公司 | A kind of strap-clamping-type high inclination-angle trailer |
| CN111252570A (en) * | 2018-11-30 | 2020-06-09 | 南京梅山冶金发展有限公司 | Control method for preventing ribbon splashing of feeding belt machine with discharging trolley |
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Open date: 20080716 |