CN101217192A - A discharge, collection and recycling method of the electrolyte of the wasted accumulator - Google Patents
A discharge, collection and recycling method of the electrolyte of the wasted accumulator Download PDFInfo
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- CN101217192A CN101217192A CNA2007103000747A CN200710300074A CN101217192A CN 101217192 A CN101217192 A CN 101217192A CN A2007103000747 A CNA2007103000747 A CN A2007103000747A CN 200710300074 A CN200710300074 A CN 200710300074A CN 101217192 A CN101217192 A CN 101217192A
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- acid
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- making system
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/84—Recycling of batteries or fuel cells
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Abstract
The invention relates to a method for discharging, collecting and recycling the electrolyte in a waste battery. A hydraulic grab crane is used for breaking or cracking a battery shell, the electrolyte solution flows to a ground warehouse, the broken or cracked battery shell is sent to a vibration feeder to further flow out one part, the liquid is collected to a liquid receiving plate which is arranged at the lower part of a belt conveyor and is collected to the ground warehouse, all the electrolyte is collected to a liquid collection pit which is arranged at the bottom of the ground warehouse through the bottom surface of the ground warehouse and is sent into a filter for filtration by a submerged pump, the filtrate is sent to a diluted acid storage intermediate tank of a primary lead production acid-making system by an electrolyte transport pump, and then is supplied into the acid-making system according to acid-making needs for producing an industrial sulfuric acid; the invention changes the conventional grab form of past smelting industry, reduces special acid placing equipment, utilizes the public accommodations of primary lead production acid-production plants for recycling and utilizing waste electrolyte, reduces the pollution of smelting industry to environment, adopts mechanized operations, reduces the labor intensity of workers and has the advantages of high industrialization degree, good working environment and low investment.
Description
Technical field
The invention belongs to the comprehensive recovery technology of the waste and old lead accumulator field of non-ferrous metal metallurgy industry, relate in particular to a kind of the pouring out of the electrolyte in the used and scrapped battery, collection and recoverying and utilizing method.
Background technology
Develop rapidly along with automobile industry and electronic industry, battery becomes the important component part in the sector product, battery is when offering convenience to people work and life, also brought pollution hidden trouble, contain plurality of heavy metal and electrolyte in the old and useless battery after using up, no matter old and useless battery is that buried or naked leakage is stacked, and heavy metal and electrolyte all can overflow, cause the pollution of underground water and soil, can the serious harm human health.Lead accumulator is present output and the widest a kind of battery of purposes in the world, sales volume accounts for more than 30% of global battery sales volume, this class Pollution of Battery mainly is plumbous heavy metal and electrolyte solution, and the main component of electrolyte is exactly the dilution heat of sulfuric acid of 15 ∽ 24%.At present from domestic aggregate level, Production of Secondary Lead small scale, energy consumption height, industrial technology fall behind, and have only reclaimed valuable metal, and the recovery of electrolyte solution and comprehensive utilization ratio are very low, the part purchase spot is toppled over waste and old electrolyte solution everywhere, serious environment pollution and groundwater resources; Also there is the plumbous production unit of partial regeneration to take the method for alkali neutralization that waste and old electrolyte is processed into neutral back and discharges,, adopt alkali such as lime to produce a large amount of solid waste again during with electrolyte in coming, cause secondary pollution though water resources is not polluted.More advanced in the world CX integrated system is handled waste and old lead accumulator method, and the recovery of electrolyte is bought other industry or utilized NaOH or Na outside taking
2CO
3Sodium sulfate salt is processed in solution and dilute sulfuric acid reaction then, and also there is deficiency in this processing method, builds sulfate factory as need, increases investment, and producing sulfate simultaneously need increase raw material, produces chain and elongates.
Summary of the invention
The objective of the invention is to make full use of the CX integrated system and handle waste and old lead accumulator, overcome simultaneously in its system and waste and old electrolyte solution to be bought outward or build sulfate processing factory again and increase the deficiency of investment, and make full use of the pouring out of used and scrapped battery electrolyte of primary lead industry existing facility, collect and recoverying and utilizing method, because the main component in the lead accumulator in the electrolyte solution is the dilution heat of sulfuric acid of 15 ∽ 24%, and the acid making system of primary lead factory absorbs in the operation, need to replenish industry water and make certain density industrial sulphuric acid, the present invention utilizes sulfate system to need the characteristic of moisturizing just, replace industrial moisturizing with directly entering into the primary lead acid making system after the waste and old electrolyte solution filtration treatment, recycle and be processed into the finished product industrial sulphuric acid.
Technical scheme of the present invention is achieved in that the pouring out of a kind of used and scrapped battery electrolyte, collection and recoverying and utilizing method, and concrete steps are as follows:
The first step: adopt the hydraulic grab driving with lead accumulator stirring and the batch turning in dicang retrieved, battery is picked up in the process under raising, makes battery jar be broken or break, and the part electrolyte solution flows out to dicang,
Second step: the battery jar that will be broken or break is served oscillating feeder, make the electrolyte that does not have to flow out when material loading, under the oscillating feeder vibrations, can flow out a part again, during this part liquid process charging belt, liquid is pooled in the liquid dish of belt feeder bottom and flows to belt machine tail part, be pooled in the dicang then
The 3rd step: all electrolyte through being provided with the dicang bottom surface of constant slope, is pooled in the liquid collecting hole of dicang lowest part, through submerged pump electrolyte is delivered in the filter and filters,
The 4th step: filtrate is delivered to primary lead through the electrolyte delivery pump produce the diluted acid of acid making system and store in the medial launder, add to the industrial sulphuric acid that manufactures a finished product in the acid making system according to the needs of relieving haperacidity.
All and the contacted part of electrolyte all are to be made of anticorrosion acidproof material material.
Described hydraulic grab is the grab buckets of hydraulic pressure six lobes, grab bucket of hydraulic pressure six lobes and charging belt machine liquid dish all are stainless steels, dicang and liquid collecting hole are acidproof granite materials, and described filter is a filter press, and it all is acidproof materials that filter press, various pump, diluted acid store medial launder.
The described dicang bottom surface that is provided with constant slope is the gradient with 0.5% ∽ 5%.
Described filtrate is not for containing the dilution heat of sulfuric acid of solid impurity.
In step 4, earlier filtrate is sent in the diluted acid storage tank, again with filtrate through the electrolyte delivery pump is transported to diluted acid intermediate storage groove in the primary lead factory acid making system by the PO pipeline in, add to the industrial sulphuric acid that manufactures a finished product in the acid making system according to the needs of acid making system in good time; The PO pipeline is the pipeline that connects new-old system, also diluted acid storage medial launder and Sewage Disposal in the old system are coupled together simultaneously, be located on the diluted acid intermediate storage groove in the acid making system temporarily to the Sewage Disposal floss hole, at acid making system fail-open is arranged, diluted acid is discharged into Sewage Disposal handles.
The present invention has following good effect:
1, battery electrolyte solution is made full use of, make industrial sulphuric acid again, the real realization turned waste into wealth;
2, avoided the pollution of electrolyte solution, huge environmental benefit and social benefit have been arranged environment;
3, because waste and old electrolyte has replaced the industrial moisturizing in the sulfate system, saved water resources;
4, successfully the grab bucket of hydraulic pressure six lobes is referred to used and scrapped battery and reclaim in the pretreatment system, the electrolyte solution in the process discharging storage battery of the stirring of utilization grab bucket and batch turning; Reduced the equipment of putting acid specially;
5, the Sewage Disposal to the primary lead system is reserved with floss hole in this device, when as the primary lead acid making system fault being arranged, electrolyte can be discharged into Sewage Disposal temporarily handle, and electrolyte is to the pollution of environment when having avoided accident condition;
6, system's small investment.
Description of drawings
Fig. 1 is a process chart of the present invention.
Fig. 2 is an equipment connection diagram of the present invention.
Embodiment
As shown in Figure 1, 2, the pouring out of a kind of used and scrapped battery electrolyte of the present invention, collection and recoverying and utilizing method, specific as follows:
The first step: adopt the hydraulic grab driving with aluminium storage battery stirring and the batch turning in dicang retrieved, battery is picked up in the process under raising, makes battery jar be broken or break, and the part electrolyte solution flows out to dicang,
Second step: the battery jar that will be broken or break is served oscillating feeder, make the electrolyte that does not have to flow out when material loading, under the oscillating feeder vibrations, can flow out a part again, during this part liquid process charging belt, liquid is pooled in the liquid dish of belt feeder bottom and flows to belt machine tail part, be pooled in the dicang then
The 3rd the step: with all electrolyte through being provided with the dicang bottom surface of constant slope, be pooled in the liquid collecting hole of dicang lowest part, through submerged pump electrolyte is delivered in the filter and filters, the described dicang bottom surface that is provided with constant slope is the gradient with 0.5% ∽ 5%.
The 4th step: filtrate is delivered to primary lead through the electrolyte delivery pump produce the diluted acid of acid making system and store in the medial launder, add to the industrial sulphuric acid that manufactures a finished product in the acid making system according to the needs of relieving haperacidity.Described filtrate is not for containing the dilution heat of sulfuric acid of solid impurity.All and the contacted part of electrolyte all are to be made of anticorrosion acidproof material material.Described hydraulic grab is the grab buckets of hydraulic pressure six lobes, grab bucket of hydraulic pressure six lobes and charging belt machine liquid dish all are stainless steels, dicang and liquid collecting hole are acidproof granite materials, and described filter is a filter press, and it all is acidproof materials that filter press, various pump, diluted acid store medial launder.
In step 4, earlier filtrate is sent in the diluted acid storage tank, again with filtrate through the electrolyte delivery pump is transported to diluted acid intermediate storage groove in the primary lead factory acid making system by the PO pipeline in, add to the industrial sulphuric acid that manufactures a finished product in the acid making system according to the needs of acid making system in good time; The PO pipeline is the pipeline that connects new-old system, also diluted acid storage medial launder and Sewage Disposal in the old system are coupled together simultaneously, be located on the diluted acid intermediate storage groove in the acid making system temporarily to the Sewage Disposal floss hole, at acid making system fail-open is arranged, diluted acid is discharged into Sewage Disposal handles.
The present invention utilizes driving 12 pairs of hydraulic pressure orange-peel buckets to be discharged to 3 li lead accumulators of dicang to carry out stirring and batch turning, squeeze under the power effect grabbing of hydraulic pressure orange-peel bucket 2, the part battery cell case is crushed or pressure break, storage battery is constantly picked up and is fallen again during batch turning, the part battery case is being broken or is being broken under the effect of gravity, electrolyte just flows in the dicang from battery case like this, the electrolyte that does not have in addition to flow out can flow out a part again under oscillating feeder 13 vibrations when material loading, during this part liquid process charging belt 15, liquid is pooled in the liquid dish 14 of belt feeder bottom and flows to belt machine tail part, be pooled to then in the dicang 3, the electrolyte that is pooled to 3 li of dicang is along with the gradient of dicang bottom surface flows into 4 li in liquid collecting hole naturally, flowing to chamber-type press filter 6 through submerged pump 5 filters, filtrate receiver flows to 7 li of diluted acid storage tanks, the diluted acid that is transported to the acid making system 11 of primary lead workshop with diluted acid delivery pump 8 and PO pipeline 9 stores in the pans 10 then, according to the needs of relieving haperacidity as a supplement water add in the acid making system 11 in good time, when fault being arranged as the acid making system 11 of primary lead workshop, Sewage Disposal 12 to the primary lead system in this device is reserved with interim floss hole, when former acid making system has fault diluted acid is discharged into Sewage Disposal 12 temporarily and handles.
Claims (6)
1. the pouring out of a used and scrapped battery electrolyte, collection and recoverying and utilizing method is characterized in that:
The first step: adopt the hydraulic grab driving with lead accumulator stirring and the batch turning in dicang retrieved, battery is picked up in the process under raising, makes battery jar be broken or break, and the part electrolyte solution flows out to dicang,
Second step: the battery jar that will be broken or break is served oscillating feeder, make the electrolyte that does not have to flow out when material loading, under the oscillating feeder vibrations, can flow out a part again, during this part liquid process charging belt, liquid is pooled in the liquid dish of belt feeder bottom and flows to belt machine tail part, be pooled in the dicang then
The 3rd step: all electrolyte through being provided with the dicang bottom surface of constant slope, is pooled in the liquid collecting hole of dicang lowest part, through submerged pump electrolyte is delivered in the filter and filters,
The 4th step: filtrate is delivered to primary lead through the electrolyte delivery pump produce the diluted acid of acid making system and store in the medial launder, add to the industrial sulphuric acid that manufactures a finished product in the acid making system according to the needs of relieving haperacidity.
2. the pouring out of used and scrapped battery electrolyte according to claim 1, collection and recoverying and utilizing method is characterized in that: all and the contacted part of electrolyte all are to be made of anticorrosion acidproof material material.
3. the pouring out of used and scrapped battery electrolyte according to claim 1, collection and recoverying and utilizing method, it is characterized in that: described hydraulic grab is the grab buckets of hydraulic pressure six lobes, grab bucket of hydraulic pressure six lobes and charging belt machine liquid dish all are stainless steels, dicang and liquid collecting hole are acidproof granite materials, described filter is a filter press, and it all is acidproof materials that filter press, various pump, diluted acid store medial launder.
4. the pouring out of used and scrapped battery electrolyte according to claim 1, collection and recoverying and utilizing method, it is characterized in that: the described dicang bottom surface that is provided with constant slope is the gradient with 0.5% ∽ 5%.
5. the pouring out of used and scrapped battery electrolyte according to claim 1, collection and recoverying and utilizing method is characterized in that: described filtrate is not for containing the dilution heat of sulfuric acid of solid impurity.
6. the pouring out of used and scrapped battery electrolyte according to claim 1, collection and recoverying and utilizing method, it is characterized in that: in step 4, earlier filtrate is sent in the diluted acid storage tank, again with filtrate through the electrolyte delivery pump is transported to diluted acid intermediate storage groove in the primary lead factory acid making system by the PO pipeline in, add to the industrial sulphuric acid that manufactures a finished product in the acid making system according to the needs of acid making system in good time; The PO pipeline is the pipeline that connects new-old system, also diluted acid storage medial launder and Sewage Disposal in the old system are coupled together simultaneously, be located on the diluted acid intermediate storage groove in the acid making system temporarily to the Sewage Disposal floss hole, at acid making system fail-open is arranged, diluted acid is discharged into Sewage Disposal handles.
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CN200710300074A CN100593873C (en) | 2007-12-27 | 2007-12-27 | A discharge, collection and recycling method of the electrolyte of the wasted accumulator |
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CN200710300074A CN100593873C (en) | 2007-12-27 | 2007-12-27 | A discharge, collection and recycling method of the electrolyte of the wasted accumulator |
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CN100593873C CN100593873C (en) | 2010-03-10 |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101759158B (en) * | 2009-12-23 | 2011-06-29 | 河南豫光金铅股份有限公司 | Method for regenerating and recovering sulfuric acid from waste acid |
CN103762394A (en) * | 2013-11-08 | 2014-04-30 | 张自峰 | Production technology for crushing recycling of battery shell |
CN104143667A (en) * | 2013-08-23 | 2014-11-12 | 中航锂电(洛阳)有限公司 | Method and device for collection of waste lithium ion battery electrolyte solution |
CN105406146A (en) * | 2015-12-31 | 2016-03-16 | 哈尔滨工业大学 | Carbon dioxide subcritical extraction, recycling and reusing method for electrolyte of waste lithium ion battery |
CN106180153A (en) * | 2016-08-31 | 2016-12-07 | 广东新生环保科技股份有限公司 | A kind of lead-acid accumulator storage compartment |
CN117410608A (en) * | 2023-12-11 | 2024-01-16 | 天津木华清研科技有限公司 | Flow distribution assembly for separating and recycling electrolyte of waste batteries |
Family Cites Families (1)
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CN1722511A (en) * | 2004-07-16 | 2006-01-18 | 郝华 | Waste vitriol re-use technics and apparatus for accumulator plate product |
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2007
- 2007-12-27 CN CN200710300074A patent/CN100593873C/en active Active
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101759158B (en) * | 2009-12-23 | 2011-06-29 | 河南豫光金铅股份有限公司 | Method for regenerating and recovering sulfuric acid from waste acid |
CN104143667A (en) * | 2013-08-23 | 2014-11-12 | 中航锂电(洛阳)有限公司 | Method and device for collection of waste lithium ion battery electrolyte solution |
CN103762394A (en) * | 2013-11-08 | 2014-04-30 | 张自峰 | Production technology for crushing recycling of battery shell |
CN105406146A (en) * | 2015-12-31 | 2016-03-16 | 哈尔滨工业大学 | Carbon dioxide subcritical extraction, recycling and reusing method for electrolyte of waste lithium ion battery |
CN106180153A (en) * | 2016-08-31 | 2016-12-07 | 广东新生环保科技股份有限公司 | A kind of lead-acid accumulator storage compartment |
WO2018040263A1 (en) * | 2016-08-31 | 2018-03-08 | 朱泽鑫 | Lead-acid battery storage container |
CN106180153B (en) * | 2016-08-31 | 2018-08-07 | 广东新生环保科技股份有限公司 | A kind of lead-acid accumulator storage compartment |
US11121417B2 (en) | 2016-08-31 | 2021-09-14 | Zexin Zhu | Lead-acid battery storage container |
CN117410608A (en) * | 2023-12-11 | 2024-01-16 | 天津木华清研科技有限公司 | Flow distribution assembly for separating and recycling electrolyte of waste batteries |
CN117410608B (en) * | 2023-12-11 | 2024-04-12 | 天津木华清研科技有限公司 | Flow distribution assembly for separating and recycling electrolyte of waste batteries |
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CN100593873C (en) | 2010-03-10 |
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