CN101212133B - Plastic-shell electromechanical integrated three-phase AC motor protector with energy storage and impact device - Google Patents
Plastic-shell electromechanical integrated three-phase AC motor protector with energy storage and impact device Download PDFInfo
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- CN101212133B CN101212133B CN2007103024510A CN200710302451A CN101212133B CN 101212133 B CN101212133 B CN 101212133B CN 2007103024510 A CN2007103024510 A CN 2007103024510A CN 200710302451 A CN200710302451 A CN 200710302451A CN 101212133 B CN101212133 B CN 101212133B
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Abstract
The invention discloses a protection device for a three phase AC motor of mechanical and electronic integration with a plastic shell and an energy-storing percussive device, which is applicable to the protection of the three phase AC motor. The invention have a slight change on internal electric connection wires on the basis of a breaker with a plastic shell or a creepage breaker with a plastic shell having creepage protection function (also called residual current protection device). Furthermore, the invention increases a special delayer, a voltage loss releasing device, an energy-storing percussive device, three current detection transformers and a zero sequence current transformer, as well as allocates a corresponding central processing unit (CPU) and a relative circuit outside the device. The invention is applicable to automatic power-off in the case of phase-lacking, creepage, overload and locked-rotor of the three phase AC motor to the reach the function of protecting the motor and realize the specialization and automation of motor protection.
Description
Technical field
The present invention relates to a kind of threephase motor protective device, especially with the plastic shell type electromechanical integration three phase ac electric motor protector (switch) of energy storage percussion device.
Background technology
The damage of three-phase alternating-current motor has three kinds of situations:
1, motor is because of long-term the use produces overheated, mechanical shock or make moist, and causes insulation property to reduce or damages.The three-phase power line friction motor casing that is fed to motor causes electric leakage, and the life security that jeopardizes the people causes appliance fire.
2, overload, stall: motor is when work, and motor can not run well, the stuck stall that is called because the variation of load causes.In case generation stall, motor in seconds promptly damage because of the overload stall.
3, threephase motor need be supplied with three phase mains when work; because the electric power system contact is more, when safeguard measure not at that time, the phenomenon that A, B, C three phase mains lack a phase takes place often; must in seconds cut off the electricity supply in case phase shortage takes place, otherwise motor just burns out coil because of the phase shortage damage.
Protection to three-phase alternating-current motor causes industrial and mining enterprises and each very big attention with electric unit, and it is the essential condition that realizes safety in production.
Currently marketed three-phase alternating-current motor protection has two kinds substantially: a kind of is the thermal relay formula, and another kind is the electron type protector.
Thermal relay formula protector is that three solenoids are installed in a plastic casing, and its coil quantitatively is wound on respectively on three bimetal leafs.Operating current solenoid by the time heat that produces; make the bimetal leaf heated bending and open when being deformed to a certain degree and mould appliance contact in the shell; and send a signal of telecommunication; this signal of telecommunication makes A.C. contactor or automatic switch cut off power supply, reaches the function that the protection motor damages because of overload.
There is following defective in this product:
1, is that thermal relay and A.C. contactor are formed by two discrete elements, installs inconvenient;
2, on protective value, in use, there is the personage who possesses certain professional knowledge accurately to debug, its sensitivity extreme difference;
3, there are not open-phase protection function and creepage protection function.
The electron type three-phase AC motor protector also is to be combined by two independent components, and promptly A.C. contactor or automatic switch cooperate motor protector to form.This product cooperates electronic circuit to form by three solenoids.After three solenoids are installed on the motor three phase mains during use, could when machine operation, detect the operating current of motor through accurately adjusting.
When protected motor transships, when stall, phase shortage; three solenoids can detect the undesired signal of telecommunication, and are sent to the electronic circuit processing, send the signal of telecommunication by electronic circuit and give A.C. contactor or automatic switch; cut off the electricity supply, reach the purpose of protection motor.
This product major defect:
1, to there be plural element to finish, i.e. motor protector and A.C. contactor or automatic switch, debug difficulties, sensitivity is low;
2, most of products lack creepage protection function.
Mold cased circuit breaker and no-voltage release widely in the market, its method of operation and operation principle are as follows:
The on/off switch of operating breaker is to pull handle downwards by artificial (or special electric operating means), driving the circuit breaker lever moves downward, make release lever move to latched position by the dropout unlocked position, finish and pull work again, the handle of pulling circuit breaker again makes progress, when the lever of drive circuit breaker inside moved up to certain position, circuit breaker is inner to close a floodgate.
Circuit breaker trip bar has two positions: the one, and latched position, only circuit breaker could close a floodgate when latched position.The 2nd, the dropout unlocked position.Release lever is when the dropout unlocked position, and circuit breaker disconnects, and can not close a floodgate.Need circuit breaker trip bar by internal mechanism during combined floodgate, move to latched position by the dropout unlocked position.
Its separating brake has two kinds of methods:
1) pull handle above the circuit breaker, circuit breaker is inner when driving the circuit breaker internal lever and moving downward certain position is separating brake.
2) clash into the release lever of circuit breaker inside with certain mechanical force and certain move distance, make it to move forwards or backwards or twist, make the inner release release of circuit breaker and the circuit breaker disconnection.
Its method is: at an inner shunt opening formula or the under-voltage formula release installed of circuit breaker, apply voltage and current for again shunt opening formula or under-voltage formula release, make it to produce certain impact, the inner release lever of bump circuit breaker to the unlocked position of threading off, disconnects circuit breaker by latched position.
Shunt release structure and principle: shunt opening formula release is made up of a solenoid and electromagnetism static gag bit, moving armature, back-moving spring.Apply a voltage and current to solenoid during work, electromagnetism static gag bit and moving armature adhesive promptly produce an impact, and the inner release lever of bump circuit breaker to the unlocked position of threading off, makes circuit breaker tripping by latched position, disconnects.
Under-voltage formula tripper structure and principle: under-voltage formula release is made up of a solenoid and electromagnetism static gag bit, moving armature, extension spring, and electromagnetism static gag bit and moving armature are in open configuration under the effect of extension spring.Apply voltage and current of solenoid during work earlier, electromagnetism static gag bit and moving armature produce an electromagnetic attraction and make it closed.Cut off the voltage and current that solenoid applied during work, electromagnetism static gag bit and moving armature lose electromagnetic attraction, under the effect of extension spring, moving armature produces an open impact, the release lever of bump circuit breaker inside by latched position to the unlocked position of threading off, make it to thread off, circuit breaker disconnects.
There are following shortcoming in mold cased circuit breaker and shunt opening no-voltage release:
1) when the voltage of electric power system is low to moderate certain value, residual current circuit breaker can not reliably working, can't be to electric motor protecting.
2) shunt opening formula release is all adorned in the three-phase breaker inside of band creepage protection function; be on the two-phase that is attempted by on the three phase mains during dropout work; lack arbitrary phase at the two-phase power supply that connects release; the release condition of losing the job; can not produce impact; rush open circuit breaker trip bar, circuit breaker can not disjunction, also just can't be to electric motor protecting.
3) general mold cased circuit breaker does not all have operating current continuous stepless adjustable settings and creepage protection function.
4) power of the hitting deficiency that no-voltage release produces when decompression, for satisfying impact, it is very big that no-voltage release just must be done, and it is big to take up space, the production cost height.
Summary of the invention
The invention provides a kind of plastic shell type electromechanical integration three phase ac electric motor protector with the energy storage percussion device, it is to carry out local flow improvement in plastic shell three-phase breaker inside, remove a wherein phase overcurrent and a short circuit protection component of three-phase breaker, give this motor protecter newly-increased element certain space, electromagnetism no-voltage release, mechanical air delayer, three current transformers, zero sequence current mutual inductor, energy storage percussion device are installed; Outside machine, dispose devices such as cpu central processing unit and interlock circuit, demonstration, detection, recorder.Described energy storage percussion device; when the no-voltage release no-voltage trip; its striker discharges rapidly under the effect of energy-stored spring; produce enough impacts; be applicable to different mold cased circuit breaker or the plastic enclosure leakage circuit breakers that require; improve the reliability of protector, circuit breaker, residual current circuit breaker dropout, can dwindle the volume of no-voltage release simultaneously.
The present invention seeks to be achieved through the following technical solutions: a kind of plastic shell type electromechanical integration three phase ac electric motor protector with the energy storage percussion device, comprise casing, be installed in wiring and moving contact of breaker on A, B, the C three phase supply on casing top, be installed in circuit breaker lever, circuit breaker trip bar and the overflow protecting element at casing middle part, and be installed in the casing bottom three in opposite directions motor send the following wiring of electricity; It is characterized in that, also comprise delayer, no-voltage release, energy storage percussion device, current detecting instrument transformer and zero sequence current mutual inductor; Certain groove middle part mutually that described delayer is installed in casing by upper bracket and lower carriage; Described circuit breaker lever is by circuit breaker lever fastener, with fastener on the piston rod of delayer be one-way engagement; Described no-voltage release is installed on the casing of delayer below; The bolster that described underpart of the piston rod is installed, with the moving armature on no-voltage release top be one-way engagement; Ram on the described moving armature, with circuit breaker trip bar be unidirectional impact bonded; Described energy storage percussion device is installed in a side of described delayer; Three described current detecting instrument transformers are installed in the casing bottom, and A, B, C three phase mains line pass three current detecting instrument transformers respectively; Described zero sequence current mutual inductor is installed in the casing bottom, and A, B, C three phase mains line pass zero sequence current mutual inductor.
Described delayer is the air-cylinder type delayer, and it comprises cylinder, piston, sealing ring, is fixed on fastener, stage clip and described bolster on the piston rod; Described cylinder upper end is connected with casing by upper bracket; Described piston is installed in cylinder inner cavity, in the groove of making on the piston sealing ring is installed; Described piston rod sliding fit is installed in the hole of lower carriage, and lower carriage is installed on the casing; Described stage clip is installed on the piston rod between fastener and the lower carriage; Described bolster is fixed on the lower end of piston rod.
Described no-voltage release comprises support, solenoid, static gag bit, moving armature and extension spring; Described support, Motionless electromagnetic coil on its base plate, solenoid is connected with static gag bit; Described moving armature is installed in the upper end of support, and a side of moving armature is connected with latch hook with ram, and opposite side is connected with the base plate of support by extension spring; Described ram is centered close to the below of described bolster; Described latch hook is connected with latch hook on the energy storage percussion device.
Described energy storage percussion device is a spring energy-storage striker element, and it comprises energy storage trip rod, dropout ram, stage clip, fastener and latch hook; Columniform described energy storage trip rod sliding fit is installed in the hole of upper bracket and lower carriage; Described fastener, dropout ram are separately fixed on the energy storage trip rod; Described stage clip is installed on the energy storage trip rod between dropout ram and the lower carriage; Described energy storage trip rod lower end makes latch hook.
Good effect of the present invention is:
1, no-voltage release and electronic circuit effectively cooperate, and when having solved three-phase breaker and lacking any phase power supply, the disjunction reliably of its circuit breaker avoids motor to be damaged.
2, the air delayer has solved when the temporary no-voltage of breaker closing moment lower end three-phase, and no-voltage release still can the closed regular hour, has guaranteed that circuit breaker can reliably close a floodgate, and does not influence the motor protector all functions behind the combined floodgate again.
3, motor protection electromechanical integration, Installation and Debugging are more convenient, realized the motor protection automation.
4, defencive function is complete, to phase shortage, decompression, electric leakage and the motor of protected motor supply line seriously transship, stall all can realize effective protection, reflection is sensitive, and is safe and reliable.
5, the energy storage percussion device is at the abrupt release spring potential energy of no-voltage release decompression, produce enough impacts, it is enough not big to reduce the impact that produces when no-voltage release is threaded off, and can not rush open killer switch, also dwindle simultaneously the volume of no-voltage release, reduce cost.
Description of drawings
Below in conjunction with the drawings and specific embodiments the present invention is described in further detail.
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the panel schematic diagram;
Fig. 3 is an air delayer structural representation;
Fig. 4 is the no-voltage release structural representation;
Fig. 5 is location diagram between air delayer and the no-voltage release (the A-A cutaway view of Fig. 1);
Fig. 6 is location diagram (the B-B cutaway view of Fig. 1) between energy storage percussion device and the no-voltage release;
Fig. 7 moves to the A position view for the air delayer;
Fig. 8 moves to the B position view for the air delayer;
Fig. 9 moves to the A position view for the energy storage percussion device;
Figure 10 moves to the B position view for the energy storage percussion device;
Figure 11 is an electrical schematic diagram.
Among the figure: 1; casing, 2; last wiring, 3; moving contact of breaker; 4; circuit breaker lever fastener, 5; the circuit breaker lever, 6; circuit breaker trip bar; 7; overflow protecting element, 8; zero sequence current mutual inductor, 9; following wiring; 10; the current detecting instrument transformer, 20; delayer, 21; metering-orifice; 22; piston; 23; sealing ring, 24; air intake duct, 25; bolster; 26; upper bracket; 26-1; lower carriage, 27; cylinder, 28; piston rod; 28-1; fastener; 29; stage clip, 30; no-voltage release, 31; moving armature; 32; solenoid; 33; ram, 34; static gag bit, 35; extension spring; 36; support; 37; latch hook, 40; the energy storage percussion device, 41; the energy storage trip rod; 42; the dropout ram; 43; stage clip, 44; fastener, 45; latch hook; A:A imports power supply mutually; B:B imports power supply mutually, and C:C imports power supply mutually, K1:A phase moving contact of breaker; K2:B phase moving contact of breaker; K3:C phase moving contact of breaker, the mutually pyromagnetic protection component of JR2:B, the mutually pyromagnetic protection component of JR3:C; the L1:A phase current detects mutual inductor; the L2:B phase current detects mutual inductor, and the L3:C phase current detects mutual inductor, L4:A phase zero sequence current mutual inductance coil; L5:B phase zero sequence current mutual inductance coil; L6:C phase zero sequence current mutual inductance coil, L7: zero sequence current mutual inductance coil, SYL: no-voltage release coil; J: operational relay; A ': A phase motor wiring, B ': B phase motor wiring, C ': C phase motor wiring.
Embodiment
As Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, shown in Figure 6, a kind of plastic shell type electromechanical integration three phase ac electric motor protector with the energy storage percussion device, comprise casing 1, be installed in wiring 2, moving contact of breaker 3, the circuit breaker lever 5 that is installed in casing 1 middle part, circuit breaker trip bar 6, overflow protecting element 7 on A, B, the C three phase supply on casing 1 top, be installed in casing 1 bottom three in opposite directions motor send the following wiring 9 of electricity; It is characterized in that, also comprise delayer 20, no-voltage release 30, energy storage percussion device 40, current detecting instrument transformer 10, zero sequence current mutual inductor 8; Also comprise central processing unit (CPU) and relevant protective circuit, display, alarm, recorder; Certain groove middle part mutually that described delayer 20 is installed in casing 1 by upper bracket 26 and lower carriage 26-1; Described circuit breaker lever 5 is by circuit breaker lever fastener 4, with fastener 28-1 on the piston rod 28 of delayer 20 be one-way engagement; Described no-voltage release 30 is installed on the casing 1 of delayer 20 belows; The bolster 25 that install described piston rod 28 bottoms, with the moving armature 31 on no-voltage release 30 tops be one-way engagement; Ram 33 on the described moving armature 31, with circuit breaker trip bar 6 be unidirectional impact bonded; Described energy storage percussion device 40 is installed in a side of described delayer 20.
Described delayer 20 is the air-cylinder type delayer, and it comprises cylinder 27, piston 22, sealing ring 23, is fixed on fastener 28-1, stage clip 29 and bolster 25 on the piston rod 28; Described cylinder 27 upper ends are connected with casing 1 by upper bracket 26; Described piston 22 is installed in cylinder 27 inner chambers, and sealing ring 23 is installed in the groove of making on the piston 22; Described piston rod 28 sliding fits are installed in the hole of lower carriage 26-1, and lower carriage 26-1 is installed on the casing 1; Described stage clip 29 is installed on the piston rod 28 between fastener 28-1 and the lower carriage 26-1; Described bolster 25 is fixed on the lower end of piston rod 28.
Described no-voltage release 30 comprises support 36, solenoid 32, static gag bit 34, moving armature 31, extension spring 35; Described support 36, Motionless electromagnetic coil 32 on its base plate, solenoid 32 is connected with static gag bit 34; Described moving armature 31 is installed in the upper end of support 36, and a side of moving armature 31 is connected with ram 33, latch hook 37, and opposite side is connected by the base plate of extension spring 35 with support 36; Described ram 33 is centered close to the below of the bolster 25 on the delayer 20; Described latch hook 33 is connected with latch hook 45 on the energy storage percussion device 40.
Described energy storage percussion device 40 is a spring energy-storage striker element, and it comprises energy storage trip rod 41, dropout ram 42, stage clip 43, fastener 44, latch hook 45; Described cylindrical energy storage trip rod 41 sliding fits are installed in the hole of upper bracket 26 and lower carriage 26-1; Described fastener 44, dropout ram 42 are separately fixed on the energy storage trip rod 41; Described stage clip 43 is installed on the energy storage trip rod 41 between dropout ram 42 and the lower carriage 26-1; Described energy storage trip rod 41 lower ends make latch hook 45.
Described three current detecting instrument transformers 10 are installed in casing 1 downside, and A, B, C three phase mains line pass three current detecting instrument transformers respectively.
Described zero sequence current mutual inductor 8 is installed in casing 1 downside, and A, B, C three phase mains line pass zero sequence current mutual inductor.
Electric principle, wiring and the operation sequence of the control circuit that plastic shell type electromechanical integration three phase ac electric motor protector a kind of and band energy storage percussion device matches is characterized in that:
1) mode of connection:
The A of last wiring 2, B, C connect three-phase alternating-current supply, and the A ' of following wiring 9, B ', C ' connect three-phase alternating-current motor;
2) accessory power supply:
The accessory power supply of control circuit CPU is taken by the current limliting rectification respectively with C mutually mutually by A, and B is the neutral public earth connection of accessory power supply mutually, and accessory power supply is the DC power supply through purifying and pressure stabilizing;
3) combined floodgate send electric program:
Earlier the protector handle is pulled certain distance downwards, finish and pull work again, realize the preliminary closure of air delayer 20 energy storage and no-voltage trip, again the protector handle is upwards pulled certain distance, K1, K2, three moving contacts of K3 are connected in the circuit breaker;
4) pyromagnetic protection component JR2, JR3 operation principle:
Pyromagnetic protection component comprises bimetallic overtemperature protection element and transient short-circuit electromagnetic protection element two parts; Have under fault or the out of order situation of CPU at supply voltage, when the operating current of motor surpasses the limiting value of this protector setting, electric current is through pyromagnetic protection bimetallic heating element, bimetal leaf is heated and is out of shape, promote circuit breaker trip bar 6 and move to the dropout unlocked position by latched position, moving contact of breaker K1, K2, K3 automatic disconnection; When immediate current surpassed this protector set point, this moment, transient short-circuit electromagnetic protection element was pushed circuit breaker trip bar 6 to the unlocked position of threading off rapidly by latched position, K1, K2, K3 automatic disconnection;
5) protector cooperates the manual setting program of electric motor normal working:
After this protector and motor are installed, need by related description, according to the motor power (output) size, stir the toggle switch of this protector by hand, make it corresponding with corresponding motor power (output), close a floodgate by the combined floodgate program again and send;
6) protector cooperates the automatic setting program and the operation principle of motor work:
The automatic setting program:
A, press reset button, remove the original several a tree names of CPU;
B, the protector handle is pulled certain distance downwards, finish and pull work again;
C, the protector handle is upwards pulled certain distance, its protector inner K1, K2, three moving contacts of K3 are connected automatically;
D, the work of motor normal duty are after two minutes, and CPU remembers current operating current signal automatically by the memory knob;
7) the slight principle of overload, continuous over loading defencive function automatic setting continuously of motor operating current:
When the motor operating current surpasses 1.1 times to 1.2 times of rated current (slight overload), control circuit does not send the order that has a power failure; When 1.3 times that surpass rated current also continuous over loading was worked, control circuit sent to have a power failure in the several seconds to tens of seconds and orders, and cuts off the electricity supply, and the while light-emitting diode is reported to the police automatically; Its operation principle is: the electric current of this moment is delivered to CPU through L1 ', L2 ', L3 ', and CPU judges that according to setting the number a tree name CPU does not send the order that has a power failure to slight overload continuously; For surpassing 1.3 times electric current after CPU judges, in one hour, send the order that has a power failure from trend operational relay (J), cut off no-voltage release solenoid 32 voltage and currents, no-voltage release moving armature 31 and ram 33 are under extension spring 35 effects, circuit breaker trip bar 6 is moved to the dropout unlocked position by latched position, and K1, K2, K3 disconnect;
8) setting and the operation principle of serious overload, stall:
When serious overload or stall appearred in alternating current motor, when the operating current of protected motor surpassed 1.5～2.5 times of rated current, three-phase current was delivered to CPU through L1 ', L2 ', L3 ', and CPU judges and sending the order that has a power failure automatically;
9) setting of open-phase protection function and operation principle:
A, when A, B phase phase shortage, set on the panel light-emitting diode and extinguish and reports to the police, manually can not operate combined floodgate at this moment; Its principle is: when A, B phase shortage, because the solenoid 32 of no-voltage release 30 is connected to A ', B ' by J, after operation is closed a floodgate, A ', B ' no-voltage, no-voltage release 30 can not be closed, its no-voltage release moving armature ram 33 promote circuit breaker trip bar 6 by latched position to the unlocked position of threading off, moving contact of breaker 3 can not be closed;
B, when C phase phase shortage, control circuit is set, manual operation can not make moving contact of breaker 3 closures; Even operate this protector handle, the protector closure also can only be kept disjunction thereupon in 0.5 second; Its operation principle is: when C phase phase shortage, CPU still can operate as normal, and after this protector closed a floodgate, CPU can detect the signal that A, B biphase current increase at double suddenly, in time sends the order of cutting off the electricity supply;
C, when K1, K2, K3 loose contact, or when A ', B ', C ' and three feeder line loose contacts of motor, CPU can both detect this kind abnormal signal, sends the order of cutting off the electricity supply;
10) creepage protection function operation principle:
The leakage current that this protector can protect A ', B ', C ' to produce; its principle is: zero sequence current mutual inductance coil L7 can detect A ', B ', the breakage of C ' three characteristics of the middle term motor power feeder line, motor ageing of insulation automatically or be subjected to seasonal variations, humidity and cause leakage current, i.e. I
A+ I
B+ I
C≠ 0, be transferred to electric leakage signal of CPU, judge through CPU and send the order that has a power failure;
11) operation principle of under-voltage protection:
When the loose contact of system voltage contact cause under-voltage, or cause because of supply line is unreasonable under-voltage, when these voltages do not satisfy no-voltage release 30 operating voltages, CPU sends instruction, no-voltage release 30 discharges, and circuit breaker trip bar 6 is pushed to the dropout unlocked position, and K1, K2, K3 disconnect;
12) function of RA, RB, RC, RVA, RVB, RVC:
R is a current limiting element, and RV is the voltage absorber element, after effectively absorbing this protector and disconnecting, because of the induced electromotive force that the coasting of motor produces, prevent motor and this protector after power failure because of of the damage of this electromotive force to control circuit.
Operation principle of the present invention and method of operation:
1, wiring:
As shown in Figure 1: the A of wiring 2, B, C connect three-phase alternating current 380V50Hz power supply on the circuit breaker, and the A ' of wiring 9, B ', C ' connect the 380V50Hz three-phase alternating-current motor under the circuit breaker.
2, combined floodgate send electricity, motor rotation:
As Fig. 7, shown in Figure 9: when motor will turn round, close a floodgate and send electric program and operation principle to be: manually pull the circuit-breaker switching on-off handle downwards, drive circuit breaker lever 5 running downwards.Circuit breaker lever fastener 4 unidirectional downward promotion delayer piston rods 28 and fastener 28-1 move downward, bolster 25 moves downward the moving armature 31 that forces on the no-voltage release 30 and moves downward closure, and the latch hook 45 of energy storage trip rod 41 lower ends is by 37 lockings of the latch hook on the moving armature 31; Circuit breaker trip bar 6 also moves to latched position from the dropout unlocked position, and the cylinder 27 of air delayer enters air in certain amount by air intake duct 24 simultaneously.Upwards pull circuit breaker handle motion certain distance again and be that circuit breaker is inner closes a floodgate, circuit breaker lever fastener 4 certain distance that moves upward has left delayer piston rod fastener 28-1 and energy storage trip rod fastener 44.Because storage air in certain amount in the cylinder 27 of air delayer, when stage clip 29 promotion piston rods 28 and fastener 28-1 move upward, sealing ring 23 has been shut air intake duct 24, air can only slowly be discharged at certain hour by metering-orifice 21 in the cylinder 27, the bolster 25 release moving armature 31 that also just can not speed away, energy storage trip rod 41 still is in latched position.This moment is under circuit breaker lever 5 effect of moving upward, the moving contact of breaker 3 of circuit breaker inside has been in on-state, wiring 9 has three-phase alternating-current supply to make three-phase alternating-current motor work under the circuit breaker at this moment, A ', the B ' of wiring 9 send to the solenoid 32 of no-voltage release 30 under the circuit breaker simultaneously, static gag bit 34 produces magnetic force and moving armature 31 closures, and energy storage trip rod 41 still is in the energy storage latched position.Under the effect of delayer stage clip 29, cylinder 27 inner airs are discharged from metering-orifice 21, delayer lever and fastener 28 certain distance that moves upward, bolster 25 also leaves release moving armature 31 certain distances, and circuit breaker and motor can both operate as normal in this process.
Delayer can also be realized by another kind of method: do not design metering-orifice 21, all the other structures are constant, sealing ring 23 is piston 22 and cylinder 27 relative closures, and the air when exhaust in the cylinder 27 is slowly discharged by the free seal clearance between sealing ring 23 and the cylinder 27, reaches the purpose of time-delay
3, open-phase protection function:
As Fig. 8, Figure 10, shown in Figure 11:
1) A of wiring 2, B phase on circuit breaker; when the A ' of following wiring 9, B ' lack any phase power supply mutually; the static gag bit 34 of its no-voltage release 30 loses the electromagnetism the suction-combining force; under the effect of extension spring 35; moving armature 31 and moving armature ram 33 open rapidly; latch hook 45 on the energy storage trip rod 41 is discharged by the latch hook on the moving armature 31 37; under the effect of stage clip 43, upwards produce the impact of 1N; bump circuit breaker trip bar 6 moves to the dropout unlocked position by latched position; moving contact of breaker 3 all disconnects; cut off the electricity supply, reach the purpose of protection motor.
When 2) C ' that reaches wiring 9 under the circuit breaker mutually as the C of wiring on the circuit breaker 2 lacks power supply mutually; current detecting instrument transformer 10 detects default phase signal and delivers to cpu central processing unit; CPU sends out a signal; cut off solenoid 32 power supplys of no-voltage release 30; moving contact of breaker 3 disconnects; cut off power supply, reach the purpose of protection motor.
4, overload rotation-clogging protection function:
As shown in figure 11: motor current increases when overload and stall; current detecting instrument transformer 10 detects overload, stall signal and delivers to cpu central processing unit; send the signal that cuts off order by CPU; cut off solenoid 32 power supplys of no-voltage release 30; force moving contact of breaker to disconnect; cut off the electricity supply, reach the purpose of protection motor.
5, creepage protection function:
As shown in figure 11: earth leakage protective is detected electric leakage signal and is delivered to cpu central processing unit by zero sequence current mutual inductor 8; CPU sends out solenoid 32 power supplys of a signal cut no-voltage release 30; force moving contact of breaker to disconnect, cut off power supply, reach the purpose of protection motor.
6, the operation sequence that manually has a power failure:
When motor need quit work, need manually the protector handle to be pulled certain distance downwards, its circuit breaker is inner to be disconnected.The A of wiring 2, B, C connect three-phase alternating current 380V50Hz power supply because of 3 disconnections of circuit breaker internal breaker moving contact on the circuit breaker, the A ' of wiring 9, B ', C ' non-transformer under the circuit breaker, and motor shuts down.
Claims (4)
1. plastic shell type electromechanical integration three phase ac electric motor protector with the energy storage percussion device, comprise casing (1), be installed in wiring (2) and moving contact of breaker (3) on A, B, the C three phase supply on casing (1) top, be installed in circuit breaker lever (5), circuit breaker trip bar (6) and the overflow protecting element (7) at casing (1) middle part, and be installed in casing (1) bottom three in opposite directions motor send electric following wiring (9); It is characterized in that, also comprise delayer (20), no-voltage release (30), energy storage percussion device (40), current detecting instrument transformer (10) and zero sequence current mutual inductor (8); Certain groove middle part mutually that described delayer (20) is installed in casing (1) by upper bracket (26) and lower carriage (26-1); Described circuit breaker lever (5) is by circuit breaker lever fastener (4), with fastener (28-1) on the piston rod (28) of delayer (20) be one-way engagement; Described no-voltage release (30) is installed on the casing (1) of delayer (20) below; The bolster (25) that install described piston rod (28) bottom, with the moving armature (31) on no-voltage release (30) top be one-way engagement; Ram (33) on the described moving armature (31), with circuit breaker trip bar (6) be unidirectional impact bonded; Described energy storage percussion device (40) is installed in a side of described delayer (20); Three described current detecting instrument transformers (10) are installed in casing (1) bottom, and A, B, C three phase mains line pass three current detecting instrument transformers respectively; Described zero sequence current mutual inductor (8) is installed in casing (1) bottom, and A, B, C three phase mains line pass zero sequence current mutual inductor.
2. the plastic shell type electromechanical integration three phase ac electric motor protector of band energy storage percussion device according to claim 1, it is characterized in that: described delayer (20) is the air-cylinder type delayer, and it comprises cylinder (27), piston (22), sealing ring (23), is fixed on fastener (28-1), stage clip (29) and described bolster (25) on the piston rod (28); Described cylinder (27) upper end is connected with casing (1) by upper bracket (26); Described piston (22) is installed in cylinder (27) inner chamber, and piston (22) is gone up in the groove of making sealing ring (23) is installed; Described piston rod (28) sliding fit is installed in the hole of lower carriage (26-1), and lower carriage (26-1) is installed on the casing (1); Described stage clip (29) is installed on the piston rod (28) between fastener (28-1) and the lower carriage (26-1); Described bolster (25) is fixed on the lower end of piston rod (28).
3. the plastic shell type electromechanical integration three phase ac electric motor protector of band energy storage percussion device according to claim 1 is characterized in that: described no-voltage release (30) comprises support (36), solenoid (32), static gag bit (34), moving armature (31) and extension spring (35); Described support (36), Motionless electromagnetic coil (32) on its base plate, solenoid (32) is connected with static gag bit (34); Described moving armature (31) is installed in the upper end of support (36), and a side of moving armature (31) is connected with latch hook (37) with ram (33), and opposite side is connected by the base plate of extension spring (35) with support (36); Described ram (33) is centered close to the below of described bolster (25); Described latch hook (37) is connected with latch hook (45) on the energy storage percussion device (40).
4. the plastic shell type electromechanical integration three phase ac electric motor protector of band energy storage percussion device according to claim 1, it is characterized in that: described energy storage percussion device (40) is a spring energy-storage striker element, and it comprises energy storage trip rod (41), dropout ram (42), stage clip (43), fastener (44) and latch hook (45); Columniform described energy storage trip rod (41) sliding fit is installed in the hole of upper bracket (26) and lower carriage (26-1); Described fastener (44), dropout ram (42) are separately fixed on the energy storage trip rod (41); Described stage clip (43) is installed on the energy storage trip rod (41) between dropout ram (42) and the lower carriage (26-1); Described energy storage trip rod (41) lower end makes latch hook (45).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007103024510A CN101212133B (en) | 2007-12-21 | 2007-12-21 | Plastic-shell electromechanical integrated three-phase AC motor protector with energy storage and impact device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007103024510A CN101212133B (en) | 2007-12-21 | 2007-12-21 | Plastic-shell electromechanical integrated three-phase AC motor protector with energy storage and impact device |
Publications (2)
| Publication Number | Publication Date |
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| CN101212133A CN101212133A (en) | 2008-07-02 |
| CN101212133B true CN101212133B (en) | 2011-04-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2007103024510A Expired - Fee Related CN101212133B (en) | 2007-12-21 | 2007-12-21 | Plastic-shell electromechanical integrated three-phase AC motor protector with energy storage and impact device |
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| Country | Link |
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| CN (1) | CN101212133B (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103166190A (en) * | 2011-12-19 | 2013-06-19 | 苏州能健电气有限公司 | Alternating current variable-pitch motor protection device and method |
| CN103166189A (en) * | 2011-12-19 | 2013-06-19 | 苏州能健电气有限公司 | Delayed alarm protection method for alternating current (AC) variable-pitch motor |
| CN103066563A (en) * | 2012-12-24 | 2013-04-24 | 安徽金捷光电科技有限公司 | Intelligent motor protector system |
| CN105591358B (en) * | 2014-10-23 | 2018-12-18 | 国网山东省电力公司昌邑市供电公司 | A kind of current limliting leakage circuit breakers |
| CN114624127A (en) * | 2021-12-21 | 2022-06-14 | 平高集团有限公司 | Metal bellows fatigue life test device for vacuum interrupter |
| CN115522818B (en) * | 2022-11-09 | 2024-04-09 | 中山亿联智能科技有限公司 | Method for prolonging service life of electronic lock motor and avoiding blocking |
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