CN101205969A - Intelligent belt pulley - Google Patents
Intelligent belt pulley Download PDFInfo
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- CN101205969A CN101205969A CNA2007101854771A CN200710185477A CN101205969A CN 101205969 A CN101205969 A CN 101205969A CN A2007101854771 A CNA2007101854771 A CN A2007101854771A CN 200710185477 A CN200710185477 A CN 200710185477A CN 101205969 A CN101205969 A CN 101205969A
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- belt pulley
- fixed
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- joining plate
- housing
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Abstract
The invention relates to a belt pulley in a belt driving mechanism, in particular to an intelligent belt pulley for walking beam type pumping unit in oil fields. The invention solves the problems that: the prior speed reducer and belt driving mechanism for walking beam type pumping unit can not meet the requirements of long-stroke low-frequency pumping units and the energy-saving requirements of a matched low power motor. The intelligent belt pulley comprises a planet gear mechanism consisting of a sun wheel, an annular gear, a planet carrier and a planet gear, and a belt pulley consisting of a belt pulley core and a belt pulley, wherein the belt pulley core is axially fixed on a planet carrier shaft through a bearing, the sun wheel is in floating connection with the belt pulley core, the annular gear is surrounded by an external friction tape, one end of the friction tape is fixed on a connecting plate on the body of the speed reducer, the other end of the friction end is fixed on a screw which passes through the connecting plate and is fixed through a nut. The invention which has reasonable and simple structure, high mechanical efficiency and lower power consumption can meet the requirements of long-stroke low-frequency pumping units in various types of oil fields and is also applicable to other universal machines.
Description
Technical field
The present invention relates to the belt pulley in the belt gear, specifically is a kind of intelligent belt pulley that the oil field beam pumping unit uses that is used for.
Background technique
The oil field overwhelming majority of China is low energy, stripper field, unlike external oil field very strong blowing ability is arranged, and most of oil field will press oil to go into well by water filling, by pumping unit (claiming the machine of kowtowing again) oil is elevated from the stratum.The recoverable amount of China's pumping unit is more than 100,000 at present, and motor installation total capacity is at 3500MW, and a year power consumption exceedes 10,000,000,000 kWh.And the operational efficiency of pumping unit is low especially at present, is 25.96% at China's average operating efficiency, and external average level is 30.05%, and year energy-conservation potentiality can reach tens kWh.In recent years, China's thick oil well, contain gas well, contain well and increase year by year, but the technology of pumping unit and facts have proved, it is impossible that the way that utilize to improve jig frequency increases the production fluid amount, its as a result thing be willing to be to have aggravated pump and each machine members on the contrary, particularly even more serious under the situation of thick oil well, also can increase inspection pump number of times simultaneously greatly, therefore, reduce jig frequency, prolong the effective ways that stroke is only increases the production fluid amount.And the extensive oil pump speed reducer that adopts in China oil field is the product in last century at present, this retarder has simple in structure, long-lived advantage, but because of gear range little (having only the speed ratio about 30), restricting the raising of mechanical efficiency, be difficult to satisfy thick oil well, contain gas well, contain the low jig frequency needs of well; In addition, belt transmission excessive (between 5-10), and the transmission efficiency of belt gear is low and unstable, and shortcomings such as the high consumption with self of energy consumption is big appear in belt in the feasible running, are difficult to satisfy long stroke, the energy-conservation requirement of the supporting fractional electric motor of low jig frequency pumping unit.Therefore, press for development satisfy long stroke, low jig frequency pumping unit needs and the energy-conservation requirement of supporting fractional electric motor, particularly can and carry out the intelligent belt pulley of real-time detection record to speed reducer load from stall start.
Summary of the invention
The present invention provides a kind of can the load from stall start with to retarder to carry out the intelligent belt pulley of real-time detection record for retarder, the belt gear that solves existing beam pumping unit use is difficult to satisfy the needs of long stroke, low jig frequency pumping unit and the problem of the energy-conservation requirement of supporting fractional electric motor.
The present invention adopts following technological scheme to realize: intelligent belt pulley, comprise the planetary gears that constitutes by sun gear, ring gear, planet carrier, planetary pinion, and the belt pulley that constitutes by belt core wheel, belt pulley, the belt core wheel is by bearing and planet carrier axial restraint, sun gear floats with the belt core wheel and connects, ring gear is around with the friction band, friction is provided with the joining plate that is fixed on the retarder body with an end, and the other end is fixed with the screw rod that passes joining plate and fix by nut.The friction band is fixed by bolt and ring gear.Described joining plate is provided with/has the collar that passes for screw rod.
According to the working principle of planetary gears, when being driving link with the sun gear, planet carrier and ring gear are driven member, if planet carrier is not exported then ring gear output, slipping state; If ring gear is not exported, then planet carrier output, normal state; If planet carrier and gear ring are exported simultaneously, then be in the speed governing state.The present invention in use, driving driving link-sun gear with belt pulley rotates, simultaneously, fix by bolt and ring gear being around in the outer friction band of ring gear, perhaps the friction band (is joining plate and screw rod by the clamping device at its two ends only, nut) is around on the ring gear, rely on the friction between friction band and the ring gear, make ring gear not export or export with certain rotating speed, at this moment, there is reduction speed ratio in the belt pulley input with planet carrier output, and reduction speed ratio is generally 3-5 as required, is used in combination with former pumping unit speed reducer dedicated (reduction speed ratio is about 30), reduction speed ratio can satisfy the pumping unit long stroke about 110, the needs of low jig frequency;
The device of energy detection record retarder load can be installed on the joining plate, like this, can carry out real-time detection record the load of retarder; The device of described energy detection record retarder load is as well known to those skilled in the art, therefore, does not describe in specification.
On the basis that the friction band is not fixed by bolt and ring gear, be with pressure spring between the screw rod upper cap nut of friction strap end portion and the joining plate, the pressure spring two ends are provided with packing ring, regulate the compression degree of pressure spring between two packing rings by corresponding operating mechanism, promptly change the stretching degree that is around in the friction band on the ring gear, thereby change the friction factor between friction band and the ring gear, adjusted the rotating speed of ring gear, even belt pulley is in the speed governing state; During original state, needing the spring force size by nut adjusting pressure spring is normal pressure.
When not having friction with ring gear by pressure spring to the friction band on the operating mechanism compression friction strap end portion screw rod, ring gear output, like this, can make the motor starting under no load, main reducing gear motionless (being the planet carrier no-output), ring gear idle running (i.e. only ring gear output), by operating mechanism pressure spring is adjusted then, friction between friction band and the ring gear is strengthened, be adjusted into zero until the rotating speed with ring gear, the main reducing gear starting is to normal; And when main reducing gear overloaded, ring gear overcame and the frictional force skid between the band of rubbing, and planet carrier is not exported, though main reducing gear is motionless, realize the purpose of protection main reducing gear.The structure of described operating mechanism is varied, and is known for those skilled in the art, therefore, do not describe in the specification.
In addition; the joining plate of friction strap end portion is provided with the overload power-off protector; described overload power-off protector comprises an end and the fixing housing of joining plate; be provided with the contact that makes motor power supply line open circuit in the housing; be inserted with strut in the housing; the end that inserts in housing in the strut is fixed with the baffle plate that can make contact short, is with the pressure spring between baffle plate and housing on the strut, and the other end of strut and external object/retarder body is fixed.Promptly when main reducing gear overloads; the ring gear overload; its outer around the housing of friction band pulling overload power-off protector; make housing and the baffle plate generation relative displacement in it; baffle plate and contact short; make motor power supply line open circuit, i.e. motor outage stall, and then protected motor and main reducing gear.In sum, intelligent belt pulley of the present invention can be achieved as follows function: 1, deceleration; 2, speed-regulating function; 3, overload slipping protection function; 4, overload power-off protection function; 5, the function of real-time detection record retarder load.During concrete the use, can be according to actual usage requirement, selectivity realizes above-mentioned functions: 1, only have deceleration, general reduction speed ratio is decided to be 3-5; 2, have deceleration and speed-regulating function simultaneously; 3, have deceleration and overload slipping protection function simultaneously; 4, the function that has real-time detection record retarder load; 5, have above-mentioned 5 kinds of functions or the like simultaneously.Especially the overload that belt pulley of the present invention had is skidded and this double protection of outage that overloads, and not merely is the protection to self, and also the mechanical strength that oil well pump, sucker rod, pumping unit three are taken out equipment is protected.Safety fuse as oil production system.Can also take out machine utilization to oil well pump, sucker rod, pumping unit three and carry out real-time detection record.
Compared with prior art, the present invention is big with belt pulley and power, efficient combines with reasonable, compact structure up to 0.99 planetary gears, make belt pulley itself have deceleration, and according to the working principle of planetary gears, outside ring gear, be with around friction, by corresponding operating mechanism being set at friction band two ends, can regulate the state of ring gear (rotating speed of gear ring be 0 still be certain definite value), and then realize whole belt pulley speed governing and the purpose of the slipping protection that overloads, make the more approaching optimization of complete machine transmission, more energy-conservation; Simultaneously, also be provided with the overload power-off protector, with when overload condition occurring, can be to the full extent to complete machine: retarder, motor or the like impose protection, can also be to the real-time detection record of retarder load.
The jig frequency of 3 types through each manufacturer of existing kind more than 130 is produced, 4 types, 5 types, 6 types, 8 types, 10 types, 12 types, 14 types, 16 type beam pumping units is analyzed average 8.48 times of maximum jig frequency, average 6.82 times of middle jig frequency, average 4.85 times of minimum jig frequency.Suppose 9 times, 7 times, 5 times for desirable jig frequency, its velocity ratio that uses retarder now is about 30 mostly.After these retarders are installed intelligent belt pulley of the present invention, make whole reduction speed ratio enlarge 3-5 doubly, reach about 110; Motor is 1460r/min, and the speed ratio of belt pulley is between 1.5-2.7 the time, and the jig frequency of pumping unit reaches (being desirable jig frequency) 5-9 time.Belt of the present invention not only transmission is rationally favourable, and can also make pumping unit auxiliary motor power reduce by two grades, and average energy-conservation 30%.
The present invention is simple and reasonable for structure, the mechanical efficiency height, and energy consumption is low, can satisfy general oil field long stroke, the use of low jig frequency pumping unit; Also can satisfy thick oil well, contain gas well, contain long stroke, the use of low jig frequency pumping unit that well uses; Also be applicable to other universal machine.
Description of drawings
Fig. 1 is the structural representation of intelligent belt pulley of the present invention;
Fig. 2 is the A-A sectional view of Fig. 1;
Fig. 3 is the another kind of structural representation of intelligent belt pulley of the present invention;
Fig. 4 is the third structural representation of intelligent belt pulley of the present invention;
Fig. 5 is the 4th a kind of structural representation of intelligent belt pulley of the present invention;
Among the figure: the 1-sun gear; The 2-ring gear; The 3-planet carrier; The 4-planetary pinion; 5-belt core wheel; The 6-belt pulley; The 7-band that rubs; The 8-joining plate; The 9-collar; The 10-screw rod; The 11-nut; The 12-bolt; 13,14-pressure spring; The 15-housing; The 16-strut; The 17-baffle plate, 18, the 19-bearing; 20,21-contact; 22,23-packing ring.
Embodiment
Embodiment 1
As shown in Figure 1 and Figure 2, intelligent belt pulley, comprise the planetary gears that constitutes by sun gear 1, ring gear 2, planet carrier 3, planetary pinion 4, and the belt pulley that constitutes by belt core wheel 5, belt pulley 6, belt core wheel 5 is by bearing 18,19 and planet carrier 3 axial restraints, sun gear 1 floats with belt core wheel 5 and connects, ring gear 2 is around with friction and is with 7, friction is provided with the joining plate 8 that is fixed on the retarder body with 7 one ends, and the other end is fixed with the screw rod 10 that passes joining plate 8, also fixes by nut 11.It is 7 fixing with ring gear 2 by bolt 12 that friction is with.Described joining plate 8 is provided with/has the collar 9 that passes for screw rod 10.At this moment, intelligent belt pulley is only had a deceleration, and generally itself reduction speed ratio is decided to be 3-5, is used for retarder, is equivalent to the retarder resultant gear ratio and takes advantage of 3-5, is mainly used in the oil recovery well that load does not steadily have overburdening.
As shown in Figure 3, intelligent belt pulley, comprise the planetary gears that constitutes by sun gear 1, ring gear 2, planet carrier 3, planetary pinion 4, and the belt pulley that constitutes by belt core wheel 5, belt pulley 6, belt core wheel 5 is by bearing 18,19 and planet carrier 3 axial restraints, sun gear 1 floats with belt core wheel 5 and connects, ring gear 2 is around with friction and is with 7, friction is provided with the joining plate 8 that is fixed on the retarder body with 7 one ends, and the other end is fixed with the screw rod 10 that passes joining plate 8, also fixes by nut 11.Friction is with being with pressure spring 13 between screw rod 10 upper cap nuts 11 of 7 ends and the joining plate 8, and pressure spring 13 two ends are provided with packing ring 22,23, can regulate the compression degree of pressure spring between two packing rings by corresponding operating mechanism; At this moment, intelligent belt pulley also has speed-regulating function except that the tool deceleration: can behind motor starting, control retarder from zero starting to requiring rotating speed; And overload slipping protection function, be mainly used in diesel engine with the jiggly oil recovery well of load.
As shown in Figure 4, intelligent belt pulley, comprise the planetary gears that constitutes by sun gear 1, ring gear 2, planet carrier 3, planetary pinion 4, and the belt pulley that constitutes by belt core wheel 5, belt pulley 6, belt core wheel 5 is by bearing 18,19 and planet carrier 3 axial restraints, sun gear 1 floats with belt core wheel 5 and connects, ring gear 2 is around with friction and is with 7, friction is provided with the joining plate 8 that is fixed on the retarder body with 7 one ends, and the other end is fixed with the screw rod 10 that passes joining plate 8, also fixes by nut 11.It is 7 fixing with ring gear 2 by bolt 12 that friction is with; Joining plate 8 is provided with the overload power-off protector; described overload power-off protector comprises the housing 15 that an end and joining plate 8 are fixed; be provided with the contact 20,21 that makes motor power supply line open circuit in the housing 15; be inserted with strut 16 in the housing 15; the end that inserts in housing 15 in the strut 16 is fixed with the baffle plate 17 that can make contact 20,21 short circuits; be with the pressure spring 14 between baffle plate 17 and housing 15 on the strut 16, the other end of strut 16 and external object/retarder body is fixed.At this moment, intelligent belt pulley also has the overload power-off protection function except that the tool deceleration: power-off protection retarder, pumping unit, sucker rod etc. when the retarder input torque surpasses prescribed torque (i.e. overload); Be mainly used in load the oil recovery well of overburdening is not steadily arranged.
As shown in Figure 5, intelligent belt pulley, comprise the planetary gears that constitutes by sun gear 1, ring gear 2, planet carrier 3, planetary pinion 4, and the belt pulley that constitutes by belt core wheel 5, belt pulley 6, belt core wheel 5 is by bearing 18,19 and planet carrier 3 axial restraints, sun gear 1 floats with belt core wheel 5 and connects, ring gear 2 is around with friction and is with 7, friction is provided with the joining plate 8 that is fixed on the retarder body with 7 one ends, and the other end is fixed with the screw rod 10 that passes joining plate 8, also fixes by nut 11.Friction is with being with pressure spring 13 between screw rod 10 upper cap nuts 11 of 7 ends and the joining plate 8, and pressure spring 13 two ends are provided with packing ring 22,23, can regulate the compression degree of pressure spring between two packing rings by corresponding operating mechanism; Joining plate 8 is provided with the overload power-off protector; described overload power-off protector comprises the housing 15 that an end and joining plate 8 are fixed; be provided with the contact 20,21 that makes motor power supply line open circuit in the housing 15; be inserted with strut 16 in the housing 15; the end that inserts in housing 15 in the strut 16 is fixed with the baffle plate 17 that can make contact 20,21 short circuits; be with the pressure spring 14 between baffle plate 17 and housing 15 on the strut 16, the other end of strut 16 and external object/retarder body is fixed.At this moment, intelligent belt pulley also has speed-regulating function except that the tool deceleration: can behind motor starting, control retarder from zero starting to requiring rotating speed; And overload slipping protection function; Overload power-off protection function: power-off protection retarder, pumping unit etc. when the retarder input torque surpasses prescribed torque; Be mainly used in diesel engine with the load jiggly oil recovery well.
Claims (5)
1. intelligent belt pulley, it is characterized in that comprising by sun gear (1), ring gear (2), planet carrier (3), the planetary gears that planetary pinion (4) constitutes, and by belt core wheel (5), the belt pulley that belt pulley (6) constitutes, belt core wheel (5) is by bearing (18,19) with planet carrier (3) axial restraint, sun gear (1) floats with belt core wheel (5) and connects, ring gear (2) is around with friction band (7), friction band (7) one ends are provided with the joining plate (8) that is fixed on the retarder body, and the other end is fixed with and passes joining plate (8), and by the fixing screw rod (10) of nut (11).
2. intelligent belt pulley according to claim 1 is characterized in that friction band (7) is fixing by bolt (12) and ring gear (2).
3. intelligent belt pulley according to claim 1 is characterized in that being with pressure spring (13) between screw rod (10) upper cap nut (11) of friction band (7) end and the joining plate (8), and pressure spring (13) two ends are provided with packing ring (22,23).
4. according to claim 1 or 2 or 3 described intelligent belt pulleys; it is characterized in that joining plate (8) is provided with the overload power-off protector; described overload power-off protector comprises an end and the fixing housing (15) of joining plate (8); be provided with the contact (20 that makes motor power supply line open circuit in the housing (15); 21); be inserted with strut (16) in the housing (15); the end that inserts in housing (15) in the strut (16) is fixed with and can makes contact (20; 21) baffle plate of short circuit (17); be with the pressure spring (14) that is positioned between baffle plate (17) and the housing (15) on the strut (16), the other end of strut (16) and external object/retarder body is fixed.
5. according to claim 1 or 2 or 3 described intelligent belt pulleys, it is characterized in that described joining plate (8) is provided with/has the collar (9) that passes for screw rod (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2007101854771A CN100523554C (en) | 2007-12-20 | 2007-12-20 | Intelligent belt pulley |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2007101854771A CN100523554C (en) | 2007-12-20 | 2007-12-20 | Intelligent belt pulley |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101205969A true CN101205969A (en) | 2008-06-25 |
| CN100523554C CN100523554C (en) | 2009-08-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2007101854771A Expired - Fee Related CN100523554C (en) | 2007-12-20 | 2007-12-20 | Intelligent belt pulley |
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| Country | Link |
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| CN (1) | CN100523554C (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103216606A (en) * | 2013-04-17 | 2013-07-24 | 吴江市震宇缝制设备有限公司 | Synchronous pulley for gearbox |
| CN104373552A (en) * | 2014-11-28 | 2015-02-25 | 中国石油天然气股份有限公司 | Belt pulley with belt breaking protection device |
| CN106246848A (en) * | 2016-09-23 | 2016-12-21 | 上汽大众汽车有限公司 | A kind of electromotor variable gear ratio pulley mechanism |
| CN107956624A (en) * | 2016-10-17 | 2018-04-24 | 索恩格汽车德国有限责任公司 | The planetary gear mechanism with integrated slip-clutch for motor |
| CN110450862A (en) * | 2019-07-26 | 2019-11-15 | 浙江双友物流器械股份有限公司 | The driver of compartment decker |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| DE1933827B2 (en) * | 1969-07-03 | 1972-10-12 | Danfoss A/S, Nordborg (Dänemark) | DRIVE DEVICE FOR A WASHING MACHINE |
| CN2112684U (en) * | 1991-05-29 | 1992-08-12 | 机械电子工业部郑州机械研究所 | Long stroke platform drum oil pump |
| DE9201326U1 (en) * | 1992-02-04 | 1992-04-09 | Fichtel & Sachs Ag, 8720 Schweinfurt | Multi-channel carrier for gearboxes to drive auxiliary units |
| CN2387315Y (en) * | 1999-09-02 | 2000-07-12 | 徐勋 | Energy saving device for special hydraulic coupler of beam-pumping unit |
| CN2407158Y (en) * | 1999-10-08 | 2000-11-22 | 李金华 | Speed changing energy saving drive for oil sucker |
| AT4792U1 (en) * | 2000-05-17 | 2001-11-26 | Tesma Motoren Getriebetechnik | REDUCTION GEARBOX FOR A STARTER GENERATOR OF AN INTERNAL COMBUSTION ENGINE |
| CN2448949Y (en) * | 2000-11-16 | 2001-09-19 | 赵国文 | Swing straight line type large stroke oil pump |
| CN1514149A (en) * | 2003-02-24 | 2004-07-21 | 刘国庆 | Electric machine belt wheel deceterating and starting device |
| CN201129434Y (en) * | 2007-12-20 | 2008-10-08 | 樊世耀 | Intelligent belt pulley |
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2007
- 2007-12-20 CN CNB2007101854771A patent/CN100523554C/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103216606A (en) * | 2013-04-17 | 2013-07-24 | 吴江市震宇缝制设备有限公司 | Synchronous pulley for gearbox |
| CN104373552A (en) * | 2014-11-28 | 2015-02-25 | 中国石油天然气股份有限公司 | Belt pulley with belt breaking protection device |
| CN106246848A (en) * | 2016-09-23 | 2016-12-21 | 上汽大众汽车有限公司 | A kind of electromotor variable gear ratio pulley mechanism |
| CN106246848B (en) * | 2016-09-23 | 2018-05-25 | 上汽大众汽车有限公司 | A kind of generator variable gear ratio pulley mechanism |
| CN107956624A (en) * | 2016-10-17 | 2018-04-24 | 索恩格汽车德国有限责任公司 | The planetary gear mechanism with integrated slip-clutch for motor |
| CN107956624B (en) * | 2016-10-17 | 2021-09-24 | 索恩格汽车德国有限责任公司 | Planetary gear train for an electric machine with an integrated slip clutch |
| CN110450862A (en) * | 2019-07-26 | 2019-11-15 | 浙江双友物流器械股份有限公司 | The driver of compartment decker |
Also Published As
| Publication number | Publication date |
|---|---|
| CN100523554C (en) | 2009-08-05 |
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