CN101205669A - Fly shuttle solid embroidery process - Google Patents
Fly shuttle solid embroidery process Download PDFInfo
- Publication number
- CN101205669A CN101205669A CNA2007101156163A CN200710115616A CN101205669A CN 101205669 A CN101205669 A CN 101205669A CN A2007101156163 A CNA2007101156163 A CN A2007101156163A CN 200710115616 A CN200710115616 A CN 200710115616A CN 101205669 A CN101205669 A CN 101205669A
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- China
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- water soluble
- batching
- cloth
- soluble paper
- selvage guide
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Abstract
The invention discloses a flying shuttle solid embroidery technique and has the following procedures that: firstly embroidering fabric and one side of water soluble paper are folded and sewed with selvage guide together, then the other side of the water soluble paper is sewed with another selvage guide together, then meter thread is enlaced on a thread wheel from a thread tower; according to the pattern, pattern design is patterned to become an information code which a microcomputer can identify through the programme; the ready-made design programme is input into the microcomputer; the selvage guide sewed by the water soluble paper, the embroidering fabric and the selvage guide together is fixed on an upper winding arbor; the selvage guide is wound upwards; a winding motor is closed after finishing the winding, another selvage guide which is sewed with the water soluble paper together is fixed on a lower winding arbor; the embroidering fabric is wound upwards and fixed on the upper winding arbor, then an embroidery machine is controlled by the microcomputer to embroider according to the set programme sequence. The product produced by the technique method has little flaw, no defective products; the defect rate of the product is reduced by 80 percent above, thereby improving the labor efficiency and increasing the product effect.
Description
Technical field
The present invention relates to a kind of embroidering process, more particularly is a kind of fly shuttle solid embroidery process.
Background technology
The embroidery process skill and technique is a lot, originates from traditional hand-embroidered technique at first, because this explained hereafter cycle of silk ribbon hand-embroidered is longer, cost is higher, and certain limitation is also arranged.Along with the reach of science, various advanced persons' process equipment is constantly released, texturing are gradually to the machine embroidery transition, present general many employings machine edge technology, its step is to become program that a kind of embroidery machine can discern according to designed colored original text or client's sample by computer by the designer, by embroidery machine needed colored original text embroidery is woven, when embroidery is knitted, must on goods, embroider and weave in the shape that the place that needs the machine edge requires according to the machine edge, behind the following machine, with the colored original text knitted of embroider with needs embroider the colored original text knitted by extraordinary machine by manually being embedded in, its defective is must knit shape and inlay according to embroidering on the embroidery machine when inlaying, if when the shape of knitting with embroidery is different, defective goods can occur, artistic effect is relatively poor, and embroidery speed is slow, inefficiency, product cost height.
Summary of the invention
Problem to be solved by this invention provides and improves embroidery speed and operating efficiency, reduces a kind of fly shuttle solid embroidery process of product cost, can reduce the defective goods rate, increases artistic effect.
For addressing the above problem, the present invention by the following technical solutions: a kind of fly shuttle solid embroidery process is characterized in that: this technology may further comprise the steps:
A kind of fly shuttle solid embroidery process is characterized in that this technology may further comprise the steps:
(1), will embroider cloth one side and the water soluble paper one side back that is superimposed and be stitched together with selvage guide, and then opposite side and another piece selvage guide of the water soluble paper is stitched together;
(2), will show on line twines line wheel from the line tower, the core of line in twining is put into is steamed the line car and finalize the design;
(3), will steam good core and take out after, cool off;
(4), beat version by programming, pattern design is become the information coding that a kind of microcomputer can discern, in ready-made style programming input microcomputer according to pattern;
(5), with the water soluble paper, embroider the selvage guide that cloth and selvage guide three be stitched together and be fixed on the batching axle, open the batching motor switch, begin the batching that makes progress;
(6), after upward the batching axle has been rolled up, close the batching motor switch, to be fixed on the last volume cloth beam with another piece selvage guide that the water soluble paper is stitched together, make and embroider cloth naturally downward vertically, then that the water soluble paper is urgent, to embroider cloth behind the tight good cloth and scroll up and be fixed on the batching axle, and embroider by the programmed order of setting by the system controlled by computer embroidery machine then and knit.
Below be further improvement of these options of the present invention:
When embroidery was knitted between the 90cm-100cm of framework the position, the parking batching was going out under the needle-like attitude, is that standard is adjusted to equipment " B " point with the eedle, opens the tooth harrow batching and opens batching motor switch batching.
When embroidering the stitching of the cloth and the water soluble paper, the sewing needle angle is between 2-3mm.
In the time of will showing line and twine line wheel and go up from the line tower, temperature is controlled at 20 ℃-28 ℃, and humidity is controlled at 30%RH-40%RH, and table line pulling force 〉=80 crust is put into core when steaming the line car and finalizing the design, and the temperature of steaming in the line car will be at 95 ℃-100 ℃, steams line time 〉=2 hour.
After steaming good core taking-up, in 20 ℃-28 ℃ environment, carry out the nature cooling.
In the step (5) upwards during batching, the water soluble paper is preceding, embroider cloth after, since a side patch, it is consistent to keep two to reserve the limit size, the stretching water soluble paper and embroider cloth during batching makes the water soluble paper and embroiders straight the twisting on the batching axle of cloth.
After last batching axle has been rolled up, close the batching motor switch, the water soluble paper and embroidery cloth are put down between presser feet and shuttle conductor, be attached on the last volume cloth beam, then that the water soluble paper is urgent, behind the tight good cloth embroidery cloth of back scrolled up and be fixed on the batching axle, embroider by embroidery machine then and knit.
Beneficial effect
The present invention adopts above-mentioned technology, has the following advantages:
1, compare with the solid embroidery that machine edge technology is done, the product fault of being produced by this process is few, no defective goods, and the inferior rate of product reduces more than 80%.
2, machine is inlayed multiple working procedure is combined into one procedure in the technology, directly improved efficiency, efficient improves more than 70%.
3, the product that utilizes this process the to make machine that is through with is inlayed the history that technology can not be made coloured embroidery, make the product effect of production more rich and varied, and third dimension is stronger, has certain visual impact, makes the customer selecting scope more extensive.
The present invention is further illustrated below in conjunction with embodiment:
The specific embodiment
Embodiment, a kind of fly shuttle solid embroidery process, may further comprise the steps: the machine embroidery workshop will be stitched together with the water soluble paper that is up to the standards through test and qualified embroidery cloth, pin angle during stitching is between 2-3mm, it is consistent with water soluble paper length to embroider cloth, overlapping good, can not stitch partially, a side and selvage guide that the water soluble paper and embroidery cloth are sewed up are stitched together, the opposite side of the water soluble paper and another piece selvage guide are stitched together, embroidering the opposite side of cloth does not sew up with selvage guide, carry out and embroider the preparation before the machine on the cloth, the table line that the staff will be up to the standards twines on the line wheel from the line tower, in the kinking process, temperature should be controlled between 20 ℃-28 ℃, humidity should be controlled at 30%RH-40%RH, simultaneously the table line on the line wheel is tested again, table line pulling force 〉=80 crust, the core of line is put into and is steamed the typing of line car in will twining simultaneously, the temperature that requires to steam in the line car in type-approval process will be between 95 ℃-100 ℃, steam line time 〉=2 hour, after steaming good core taking-up, be placed on temperature and in 20 ℃-28 ℃ environment, carry out the nature cooling, to prevent that distortion appears in core in the put procedure, cause to embroider and knit outage too high in the process, the technical staff beats version according to the needed pattern of user by programming then, pattern design is become the information coding that a kind of microcomputer can be discerned, the technical staff is with in the ready-made style programming input microcomputer, affirmation takes the needle, needle gage, purl, rise information such as pin mark correct after, can carry out the work of the next item down, machine is checked that the embroidery weaver that can carry out next step after affirmation is normal does by the technical staff.
During last cloth, adopt the embroidery machine of a upper and lower double-deck distribution type of machine, the water soluble paper is preceding, embroider cloth after, upper and lower two-layer simultaneously since a side patch, it is consistent to keep two to reserve the limit size, consistent about the upper strata water soluble paper and the lower floor water soluble paper, with the water soluble paper, embroider the selvage guide that cloth and selvage guide three be stitched together and be pasted together by the velcro on velcro on the selvage guide and the last batching axle, opposite side is attached on the last volume cloth beam, and is not sagging naturally with the embroidery cloth of selvage guide stitching.After posting, open the batching motor switch, begin upwards batching, stretching water soluble paper of one people and embroidery cloth during batching, make the water soluble paper and embroider straight the twisting on the batching axle of cloth, make two water soluble paper vertical not crooked with limit cloth seam with embroidery cloth, after last batching axle has been rolled up, close the batching motor switch, the water soluble paper and embroidery cloth are put down between presser feet and shuttle conductor, another piece only is pasted together by the velcro on velcro on the selvage guide and the last volume cloth beam with another piece selvage guide that the water soluble paper is stitched together, during patch, make two seam vertically not crooked, then that the water soluble paper is urgent naturally, behind the tight good cloth embroidery cloth of back scrolled up and be fixed on the batching axle, embroider by the programmed order of setting by the system controlled by computer embroidery machine then and knit.
When embroidery is knitted between the 90cm～100cm of metal framework of 1.2 meters of the 15 meters * forming of being connected together by the other parts by machinery of two batching axles up and down the position, the parking batching, going out under the needle-like attitude, with the eedle is that standard is adjusted to equipment " B " point, be that eedle penetrates the initial position in the cloth, open the tooth harrow batching, the two-layer up and down batching motor switch batching of opening simultaneously, in the batching process, framework falling speed and batching motor speed keep synchronously, it is broken to prevent that eedle from slitting cloth, cause because of broken hole and waste product occurs, whether with embroidery cloth seam straight, peak and minimum point differ and can not surpass 2mm if will observe batching spindle guide cloth after the embroidery yardage roll is intact, whether two seam is vertical naturally.Whether position, the upper and lower two-layer left and right sides is consistent, then adjusted by operating personnel as inconsistent, and in the batching process, operating personnel will conscientiously observe batching axle situation, and unusual circumstance stops batching immediately, is solved the problem of appearance by the technical staff.Proceeding embroidery by the system controlled by computer embroidery machine by the programmed order of setting after the tuber finishes knits, embroidery is knitted in the process and with qualified tape measure the embroider style of knitting is checked at any time, worst error can not be greater than 1mm, by the technical staff embroider product and the client's sample knitted are compared at last, confirm to produce in batches after errorless.
Claims (7)
1. fly shuttle solid embroidery process, it is characterized in that: this technology may further comprise the steps:
(1), will embroider cloth one side and the water soluble paper one side back that is superimposed and be stitched together with selvage guide, and then opposite side and another piece selvage guide of the water soluble paper is stitched together;
(2), will show on line twines line wheel from the line tower, the core of line in twining is put into is steamed the line car and finalize the design;
(3), will steam good core and take out after, cool off;
(4), beat version by programming, pattern design is become the information coding that a kind of microcomputer can discern, in ready-made style programming input microcomputer according to pattern;
(5), with the water soluble paper, embroider the selvage guide that cloth and selvage guide three be stitched together and be fixed on the batching axle, open the batching motor switch, begin the batching that makes progress;
(6), after upward the batching axle has been rolled up, close the batching motor switch, to be fixed on the last volume cloth beam with another piece selvage guide that the water soluble paper is stitched together, make and embroider cloth naturally downward vertically, then that the water soluble paper is urgent, to embroider cloth behind the tight good cloth and scroll up and be fixed on the batching axle, and embroider by the programmed order of setting by the system controlled by computer embroidery machine then and knit.
2. a kind of fly shuttle solid embroidery process according to claim 1 is characterized in that: further comprising the steps of:
When embroidery was knitted between the 90cm-100cm of framework the position, the parking batching was going out under the needle-like attitude, is that standard is adjusted to equipment " B " point with the eedle, opens the tooth harrow batching, opens batching motor switch batching.
3. a kind of fly shuttle solid embroidery process according to claim 1 is characterized in that: when embroidering the stitching of the cloth and the water soluble paper, the sewing needle angle is between 2-3mm.
4. a kind of fly shuttle solid embroidery process according to claim 1, it is characterized in that: in the time of will showing line and twine line wheel and go up from the line tower, temperature is controlled at 20 ℃-28 ℃, humidity is controlled at 30%RH-40%RH, table line pulling force 〉=80 crust, core is put into when steaming the line car and finalizing the design, and the temperature of steaming in the line car will be at 95 ℃-100 ℃, steam line time 〉=2 hour.
5. a kind of fly shuttle solid embroidery process according to claim 1 is characterized in that: after will steaming good core taking-up, carry out the nature cooling in 20 ℃-28 ℃ environment.
6. a kind of fly shuttle solid embroidery process according to claim 1 is characterized in that: in the step 5 upwards during batching, the water soluble paper is preceding, embroider cloth after, since a side patch.
7. a kind of fly shuttle solid embroidery process according to claim 6 is characterized in that: the stretching water soluble paper and embroidery cloth during batching make the water soluble paper and embroider straight the twisting on the batching axle of cloth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007101156163A CN101205669B (en) | 2007-12-17 | 2007-12-17 | Fly shuttle solid embroidery process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007101156163A CN101205669B (en) | 2007-12-17 | 2007-12-17 | Fly shuttle solid embroidery process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101205669A true CN101205669A (en) | 2008-06-25 |
| CN101205669B CN101205669B (en) | 2011-05-11 |
Family
ID=39566138
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2007101156163A Expired - Fee Related CN101205669B (en) | 2007-12-17 | 2007-12-17 | Fly shuttle solid embroidery process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101205669B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106592123A (en) * | 2015-10-15 | 2017-04-26 | 王国安 | Computer embroidery process |
| CN109674105A (en) * | 2019-03-06 | 2019-04-26 | 刘双武 | One kind having cloth three-dimensional seamless mandarin coat and preparation method thereof |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN88105204A (en) * | 1988-01-17 | 1988-07-27 | 海阳县剌绣厂 | Machine-embroidering technology on soluble materials |
| US5481993A (en) * | 1991-06-24 | 1996-01-09 | Kurihara; Akira | Method and apparatus for embroidering beads |
| DE502005000060D1 (en) * | 2004-02-03 | 2006-10-05 | Laesser Ag | Device for embroidery machines, in particular Schifflitickmaschinen, for embroidering Pailleten or the like |
| CN2825686Y (en) * | 2005-04-14 | 2006-10-11 | 南通兴龙线带机械有限公司 | Adjustable cloth-stretching frame |
| CN2799615Y (en) * | 2005-04-14 | 2006-07-26 | 南通兴龙线带机械有限公司 | Cloth frame beam |
-
2007
- 2007-12-17 CN CN2007101156163A patent/CN101205669B/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106592123A (en) * | 2015-10-15 | 2017-04-26 | 王国安 | Computer embroidery process |
| CN109674105A (en) * | 2019-03-06 | 2019-04-26 | 刘双武 | One kind having cloth three-dimensional seamless mandarin coat and preparation method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101205669B (en) | 2011-05-11 |
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Granted publication date: 20110511 Termination date: 20201217 |
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| CF01 | Termination of patent right due to non-payment of annual fee |