CN101204867B - Producing method of PU divert film - Google Patents

Producing method of PU divert film Download PDF

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Publication number
CN101204867B
CN101204867B CN2007101598370A CN200710159837A CN101204867B CN 101204867 B CN101204867 B CN 101204867B CN 2007101598370 A CN2007101598370 A CN 2007101598370A CN 200710159837 A CN200710159837 A CN 200710159837A CN 101204867 B CN101204867 B CN 101204867B
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China
Prior art keywords
coating
leather
wet
plain weave
parts
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CN2007101598370A
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Chinese (zh)
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CN101204867A (en
Inventor
许志
沈玉美
任立鸣
汪旗
方福强
顾海云
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Hexin Kuraray Microfibric Leather (Jiaxing) Co., Ltd.
ZHEJIANG HEXIN NEW MATERIAL CO., LTD.
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HEXIN KURARAY MICROFIBRIC LEATHER (JIAXING) CO Ltd
ZHEJIANG HEXIN INDUSTRY GROUP Co Ltd
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Application filed by HEXIN KURARAY MICROFIBRIC LEATHER (JIAXING) CO Ltd, ZHEJIANG HEXIN INDUSTRY GROUP Co Ltd filed Critical HEXIN KURARAY MICROFIBRIC LEATHER (JIAXING) CO Ltd
Priority to CN2007101598370A priority Critical patent/CN101204867B/en
Publication of CN101204867A publication Critical patent/CN101204867A/en
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  • Application Of Or Painting With Fluid Materials (AREA)
  • Paints Or Removers (AREA)
  • Chemical And Physical Treatments For Wood And The Like (AREA)

Abstract

The invention relates to a method for preparing a PU transfer membrane, which comprises that: (a) water-poking treatment is applied to plain woven oxford cloth; (b) a wet-process polyurethane (PU) coating is plated on the plain woven oxford cloth; (c) a PU dry-process transferring coating with a leather grain is compounded on the wet-process polyurethane coating; (d) the plain woven oxford cloth is stripped and the PU transfer membrane is prepared. The water-poking treatment for the oxford cloth reduces the adhesive force between the PU transfer membrane and the oxford cloth; thereby the purpose of stripping is achieved effectively. Hand feel, flexibility and permeability of the membrane are improved by a microspore structure inside the wet-process polyurethane coating. The dry-process transfer coating is a PU coating with a leather grain, thus increasing the effect of leather imitation. The PU transfer membrane prepared by the method can be used as materials for car interior decoration such as an attaching leather membrane for a panel mesa. The PU transfer membrane can also be compounded with such substrates as underlayer oxhide, micro fiber leather, etc. to the surface of which the PU wet-process coating is hardly applied, thus the PU transfer membrane is manufactured into imitating leather with good leather effect.

Description

The preparation method of PU divert film
Technical field
The present invention relates to a kind of preparation method of PU divert film, belong to the plastic film production process field.
Background technology
Existing plastic sheeting, comprise TPU (thermoplastic polyurethane) film, process productions such as general employing rolling process, extrusion molding, blowing, behind cooling and shaping, make, ectonexine material as laminated film, be applied to the packing film of various food, soup stock and household items etc., the composite of textile etc.The inner pore-free structure of the film made from said method, feel, outward appearance do not have leather effect, can't be used for making real leather intimating synthetic leather.
Summary of the invention
The present invention is intended to propose the preparation method of a kind of PU (polyurethane) divert film, and can make inside has microcellular structure, and it is the PU divert film of 0.3-0.6mm that feel, outward appearance have leather effect, thickness.
The preparation method of this PU divert film comprises that (a) does drying to the plain weave oxford and handle, (b) on the plain weave oxford, apply wet polyurethane (PU) coating, (c) compound PU dry method with corium lines is transfer coated on above-mentioned wet polyurethane coating, (d) the plain weave oxford is peeled off and is made the PU divert film.Wherein: (a) the plain weave oxford in the step adopts the plain weave oxford that the polyester filament of 75D~150D is made, dryingagent is hydroxyl or amino polysiloxane-based waterborne organic silicon class emulsion, the drying processing procedure is the waterborne organic silicon class emulsion with plain weave oxford impregnation 0.8%~3%, then oven dry.
The plain weave oxford is peeled off it at last only as carrier in the preparation method of this PU divert film, is not the part of product; The drying of oxford is handled the bonding force that makes PU divert film and oxford and is reduced, and peels off thereby reach effectively.Thereby wet polyurethane coating inside has microcellular structure to improve film feel, elasticity and gas permeability, and dry method is transfer coated for to have the PU coating of corium lines, increases its skin emulation effect.The PU divert film of making in this way can be used for automobile-used interior material, as table top applying epithelium of instrument board etc., also can be difficult to do on its surface the base material of PU wet-process coating mutually compound with double-layer fur, micro fiber leather etc., and make the good emulation skin of leather effect.
Description of drawings
Accompanying drawing 1 is the process chart of the preparation method of PU divert film of the present invention;
The process chart that accompanying drawing 2 is handled for the oxford drying;
Accompanying drawing 3 is the process chart of wet-process coating processing;
Accompanying drawing 4 is the process chart of dry coating processing;
Accompanying drawing 5 is the stripping technology flow chart.
The specific embodiment
As shown in Figure 1, the preparation method of this PU divert film comprises that (a) does drying to the plain weave oxford and handle, and (b) applies wet polyurethane (PU) coating on the plain weave oxford that drying was handled; (c) compound dry method is transfer coated on above-mentioned wet polyurethane coating, makes the PU coating with corium lines; (d) the plain weave oxford is peeled off, made the PU divert film.
The equipment that the present invention uses is: what roll out equipment, storage cloth holder, band pressure roller contains immersion trough, rinsing bowl, wet-process coating equipment, dry coating equipment, drying and shaping equipment and peel-off device etc.
In the preparation method of this PU divert film, (a) can to adopt through, broadwise be the plain weave oxford that the polyester filament of 75D~150D is made to the plain weave oxford in the step, and for example the crochet needle number is 104 * 80/ per inch, fabric width 155cm, thickness 0.15mm.Dryingagent can adopt hydroxyl or amino polysiloxane-based waterborne organic silicon class emulsion, and for example Shanghai is as a waterborne organic silicon dryingagent of the RF-5020 model of Chemical Industry Science Co., Ltd's production.The drying processing procedure is the waterborne organic silicon class emulsion with plain weave oxford impregnation 0.8%~3%, then oven dry.Technological process as shown in Figure 2.The batching of waterborne organic silicon emulsion (by weight) is:
Pure water: 100 parts;
3~10 parts of waterborne organic silicon dryingagents (solid content 30%).
(b) step PU wet-process coating processing comprise damping, be coated with, solidify, operations such as washing, oven dry, its technological process is as shown in Figure 3.Wet method formula of size (by weight) is:
100 parts of polyurethane resins;
30~50 parts of DMF;
2~3 parts in solvent borne colorant;
5 parts of wood powders.
(c) the step dry process comprise that the top of release liners is coated with, primary coat, with operations such as the applying of PU wet-process coating, oven dry, maturation.Its technological process such as Fig. 4.Dry method slurry technical recipe (top is coated with or primary coat) by weight is:
100 parts of polyurethane resins;
10~50 parts of solvents;
10~15 parts in colorant;
1 part of levelling agent.
The category of category, colorant and the filler of wet method slurry and the used polyurethane resin of dry method slurry and consumption are by the requirement of the rerum natura of PU divert film and tone and different.Solvent in the dry method slurry is DMF and MEK combination solvent.
(d) peel angle and peel distance can be controlled at suitable numerical value in Bu the stripping process.Peel angle is defined as PU divert film and the formed angle of carrier oxford when peeling off, and can be controlled between 20 °~45 °.Peel distance is defined as the distance of pick-up point and rolling point, can be controlled between 1.5mm~3mm.So both reached effectively and peeled off, the suffered tension force of PU divert film can recovered within the elastic range, thereby guaranteed product quality.PU divert film stripping technology flow process as shown in Figure 5.
Embodiment 1:
A. the impregnation dryingagent is filled a prescription:
100 parts of pure water;
3 parts of dryingagent RF-5020 (solid content 30%).
B. wet method formula of size:
100 parts of polyethers, poly-carbon type polyurethane resins (model HX-3025A);
50 parts of DMF solvents;
3 parts of solvent borne colorant JQ-512;
5 parts of wood powders (model FD600/30).
C. dry method slurry technical recipe:
The top is coated with:
100 parts of poly-carbon type polyurethane resins;
Solvent (DMF60%, MEK40%) 10 parts;
15 parts in colorant;
1 part of levelling agent.
Primary coat:
100 parts of poly-carbon type polyurethane resins;
Solvent (DMF25%, MEK75%) 10 parts;
10 parts in colorant;
1 part of levelling agent.
Embodiment 2
A. the impregnation dryingagent is filled a prescription:
100 parts of pure water;
10 parts of dryingagent RF-5020 (solid content 30%).
The prescription of B and C is with embodiment 1.
Embodiment 3
A. the impregnation dryingagent is filled a prescription:
100 parts of pure water;
3 parts of dryingagent RF-5020 (solid content 30%).
B. wet method formula of size:
30 parts of polyester urethane resins (model HX-7060AHV);
70 parts of polyester urethane resins (model HX-7025BHV);
50 parts of DMF;
2 parts of solvent borne colorant RW500J;
5 parts of wood powders (model FD600/30).
C. dry method slurry technical recipe:
The top is coated with:
100 parts of polyester urethane resins (HX-8030);
Solvent (DMF83%, MEK17%) 50 parts;
10 parts in colorant;
1 part of levelling agent.
Primary coat:
100 parts of polyester urethane resins (HX-930);
Solvent (DMF30%, MEK70%) 40 parts;
10 parts in colorant;
1 part of levelling agent.
Embodiment 4
A. the impregnation dryingagent is filled a prescription:
100 parts of pure water;
10 parts of dryingagent RF-5020 (solid content 30%).
The prescription of B and C is with embodiment 3.
The PU divert film made from the prescription of the foregoing description in the process of peeling off, the peel angle of embodiment 1 and embodiment 3 between 30 °~45 °, peel distance 1.5mm~2mm, it is bigger to peel off tension force.The peel angle of embodiment 2 and embodiment 4 between 20 °~35 °, peel distance 1.8mm~3mm, it is less to peel off tension force.The drying that tension force that PU divert film and carrier oxford are peeled off and oxford be described is handled relevant, and little with the change relation of coating formula.The performance of the prepared PU divert film of the foregoing description can both reach the requirement of standard.Levelling agent in the dry method slurry can be with levelling agent commonly used, as the organosilicon levelling agent of the BYK of Beyer Co., Ltd series.

Claims (1)

1. the preparation method of a PU divert film, it is characterized in that it comprises that (a) does the plain weave oxford and pulls out water treatment, (b) on the plain weave oxford, apply the wet polyurethane coating, (c) compound PU dry method with corium lines is transfer coated on above-mentioned wet polyurethane coating, (d) the plain weave oxford is peeled off the PU divert film of system; The plain weave oxford that plain weave oxford in described (a) step adopts the polyester filament of 75D~150D to make, the water-sprinkling agent is hydroxyl or amino polysiloxane-based waterborne organic silicon class emulsion, pull out water treatment procedure and be the waterborne organic silicon class emulsion with plain weave oxford impregnation 0.8%~3%, oven dry then; Described (d) step in peel angle between 20 °~45 °, peel distance 1.5mm~3mm.
CN2007101598370A 2007-12-19 2007-12-19 Producing method of PU divert film Active CN101204867B (en)

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CN101204867B true CN101204867B (en) 2010-06-02

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Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100593376C (en) * 2008-12-19 2010-03-10 都江堰海耀橡塑有限公司 leather-imitated shoe sole covered by film and manufacturing method thereof
CN103231576B (en) * 2013-04-08 2015-04-15 江阴骏华纺织科技有限公司 Collagen fiber regenerated leather surface treatment method
CN104313894B (en) * 2014-09-18 2016-06-08 王建岳 A kind of preparation method of the super fine PU synthetic leather in island
CN104894880A (en) * 2015-04-20 2015-09-09 天守(福建)超纤科技股份有限公司 Super-soft hand-feeling super-fiber skin-imitated leather manufacturing method
CN105383156A (en) * 2015-12-01 2016-03-09 佛山市三水南基塑胶制品有限公司 Transfer printing equipment for grains of polyurethane (PU) leather
CN106274004B (en) * 2016-07-28 2018-07-03 苏州安洁科技股份有限公司 It is a kind of using silicone protective film as the transferring film technique of medium
CN107326691A (en) * 2017-08-22 2017-11-07 安徽安利材料科技股份有限公司 Low ratio foamed embosses the preparation method of footwear wet method transfer membrane Synthetic Leather
CN110644246B (en) * 2019-09-16 2022-04-05 安徽安利材料科技股份有限公司 Polyurethane synthetic leather for moisture-absorbing and breathable shoe lining and preparation method thereof
CN112342795A (en) * 2020-10-27 2021-02-09 浙江大峰合成革有限公司 Processing technology of PU synthetic leather

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101021045A (en) * 2007-03-09 2007-08-22 浙江禾欣实业集团股份有限公司 Process of producing fireproof sofa artificial leather

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101021045A (en) * 2007-03-09 2007-08-22 浙江禾欣实业集团股份有限公司 Process of producing fireproof sofa artificial leather

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Owner name: ZHEJIANG HEXIN NEW MATERIAL CO., LTD.

Free format text: FORMER OWNER: ZHEJIANG HEXIN INDUSTRY GROUP CO., LTD.

Effective date: 20150902

C41 Transfer of patent application or patent right or utility model
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Effective date of registration: 20150902

Address after: 314003 East Road, Zhejiang, Jiaxing, No. 2, building 1568

Patentee after: ZHEJIANG HEXIN NEW MATERIAL CO., LTD.

Patentee after: Hexin Kuraray Microfibric Leather (Jiaxing) Co., Ltd.

Address before: Jiaxing City, Zhejiang province 314003 East Road Hexin Industrial Park

Patentee before: Zhejiang Hexin Industry Group Co., Ltd.

Patentee before: Hexin Kuraray Microfibric Leather (Jiaxing) Co., Ltd.