The specific embodiment
As shown in Figure 1, the preparation method of this PU divert film comprises that (a) does drying to the plain weave oxford and handle, and (b) applies wet polyurethane (PU) coating on the plain weave oxford that drying was handled; (c) compound dry method is transfer coated on above-mentioned wet polyurethane coating, makes the PU coating with corium lines; (d) the plain weave oxford is peeled off, made the PU divert film.
The equipment that the present invention uses is: what roll out equipment, storage cloth holder, band pressure roller contains immersion trough, rinsing bowl, wet-process coating equipment, dry coating equipment, drying and shaping equipment and peel-off device etc.
In the preparation method of this PU divert film, (a) can to adopt through, broadwise be the plain weave oxford that the polyester filament of 75D~150D is made to the plain weave oxford in the step, and for example the crochet needle number is 104 * 80/ per inch, fabric width 155cm, thickness 0.15mm.Dryingagent can adopt hydroxyl or amino polysiloxane-based waterborne organic silicon class emulsion, and for example Shanghai is as a waterborne organic silicon dryingagent of the RF-5020 model of Chemical Industry Science Co., Ltd's production.The drying processing procedure is the waterborne organic silicon class emulsion with plain weave oxford impregnation 0.8%~3%, then oven dry.Technological process as shown in Figure 2.The batching of waterborne organic silicon emulsion (by weight) is:
Pure water: 100 parts;
3~10 parts of waterborne organic silicon dryingagents (solid content 30%).
(b) step PU wet-process coating processing comprise damping, be coated with, solidify, operations such as washing, oven dry, its technological process is as shown in Figure 3.Wet method formula of size (by weight) is:
100 parts of polyurethane resins;
30~50 parts of DMF;
2~3 parts in solvent borne colorant;
5 parts of wood powders.
(c) the step dry process comprise that the top of release liners is coated with, primary coat, with operations such as the applying of PU wet-process coating, oven dry, maturation.Its technological process such as Fig. 4.Dry method slurry technical recipe (top is coated with or primary coat) by weight is:
100 parts of polyurethane resins;
10~50 parts of solvents;
10~15 parts in colorant;
1 part of levelling agent.
The category of category, colorant and the filler of wet method slurry and the used polyurethane resin of dry method slurry and consumption are by the requirement of the rerum natura of PU divert film and tone and different.Solvent in the dry method slurry is DMF and MEK combination solvent.
(d) peel angle and peel distance can be controlled at suitable numerical value in Bu the stripping process.Peel angle is defined as PU divert film and the formed angle of carrier oxford when peeling off, and can be controlled between 20 °~45 °.Peel distance is defined as the distance of pick-up point and rolling point, can be controlled between 1.5mm~3mm.So both reached effectively and peeled off, the suffered tension force of PU divert film can recovered within the elastic range, thereby guaranteed product quality.PU divert film stripping technology flow process as shown in Figure 5.
Embodiment 1:
A. the impregnation dryingagent is filled a prescription:
100 parts of pure water;
3 parts of dryingagent RF-5020 (solid content 30%).
B. wet method formula of size:
100 parts of polyethers, poly-carbon type polyurethane resins (model HX-3025A);
50 parts of DMF solvents;
3 parts of solvent borne colorant JQ-512;
5 parts of wood powders (model FD600/30).
C. dry method slurry technical recipe:
The top is coated with:
100 parts of poly-carbon type polyurethane resins;
Solvent (DMF60%, MEK40%) 10 parts;
15 parts in colorant;
1 part of levelling agent.
Primary coat:
100 parts of poly-carbon type polyurethane resins;
Solvent (DMF25%, MEK75%) 10 parts;
10 parts in colorant;
1 part of levelling agent.
Embodiment 2
A. the impregnation dryingagent is filled a prescription:
100 parts of pure water;
10 parts of dryingagent RF-5020 (solid content 30%).
The prescription of B and C is with embodiment 1.
Embodiment 3
A. the impregnation dryingagent is filled a prescription:
100 parts of pure water;
3 parts of dryingagent RF-5020 (solid content 30%).
B. wet method formula of size:
30 parts of polyester urethane resins (model HX-7060AHV);
70 parts of polyester urethane resins (model HX-7025BHV);
50 parts of DMF;
2 parts of solvent borne colorant RW500J;
5 parts of wood powders (model FD600/30).
C. dry method slurry technical recipe:
The top is coated with:
100 parts of polyester urethane resins (HX-8030);
Solvent (DMF83%, MEK17%) 50 parts;
10 parts in colorant;
1 part of levelling agent.
Primary coat:
100 parts of polyester urethane resins (HX-930);
Solvent (DMF30%, MEK70%) 40 parts;
10 parts in colorant;
1 part of levelling agent.
Embodiment 4
A. the impregnation dryingagent is filled a prescription:
100 parts of pure water;
10 parts of dryingagent RF-5020 (solid content 30%).
The prescription of B and C is with embodiment 3.
The PU divert film made from the prescription of the foregoing description in the process of peeling off, the peel angle of embodiment 1 and embodiment 3 between 30 °~45 °, peel distance 1.5mm~2mm, it is bigger to peel off tension force.The peel angle of embodiment 2 and embodiment 4 between 20 °~35 °, peel distance 1.8mm~3mm, it is less to peel off tension force.The drying that tension force that PU divert film and carrier oxford are peeled off and oxford be described is handled relevant, and little with the change relation of coating formula.The performance of the prepared PU divert film of the foregoing description can both reach the requirement of standard.Levelling agent in the dry method slurry can be with levelling agent commonly used, as the organosilicon levelling agent of the BYK of Beyer Co., Ltd series.