CN101200320A - High-carbonaceous metallized pellet for treating waste water and preparation method - Google Patents

High-carbonaceous metallized pellet for treating waste water and preparation method Download PDF

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Publication number
CN101200320A
CN101200320A CNA2007101853088A CN200710185308A CN101200320A CN 101200320 A CN101200320 A CN 101200320A CN A2007101853088 A CNA2007101853088 A CN A2007101853088A CN 200710185308 A CN200710185308 A CN 200710185308A CN 101200320 A CN101200320 A CN 101200320A
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waste water
iron
carbonaceous
metallized pellet
preparation
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CN100540477C (en
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蒋武锋
郝素菊
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Tangshan Assist Furnace Burden Co ltd
Hebei United University
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Hebei University of Science and Technology
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Abstract

The invention relates to a preparation method of high carbon metalized pellet for waste water treatment, belonging to a technical field of metallurgical products, which is used to solve the problem that the surface passivation is easy to be generated in the material filtering in iron carbon by the method of electrolysis so as to affect waste water treatment effect. The invention is characterized in that: the high carbon metalized pellet contains single iron, activated carbon and few impurities, wherein the particle diameter of the single iron is less than 0.2mm, the activated carbon is a pore structure, the specific surface area reaches 500-800 square meter per gram. The method of the invention is composed of raw material preparation, pellet building, drying, reduction and other steps. Experiments evidence: the product in the invention has rich pore structures and huge specific surface, and has strong capability of absorbing contaminations in waste water, moreover the product has higher reaction activities, good osmosis, easy fluidization and no agglomeration. Compared with the conventional electrolysis process, the COD removal ratio of the used filling is improved by above 50 percent under equal time, the waste water with large variable concentration and wide PH value range can be treated.

Description

A kind of high-carbonaceous metallized pellet and preparation method who is used to handle waste water
Technical field
The present invention relates to a kind of wastewater treatment filter tank filler and preparation method thereof, particularly high-carbonaceous metallized pellet and preparation method, belong to the metallurgical product technical field.
Background technology
In recent years, along with developing rapidly of industries such as printing and dyeing, chemical industry, medicine, papermaking, the quantity discharged of trade effluent increases day by day.Often contain the organic pollutant (as compounds such as nitro class, glue class, heterocyclic) of a large amount of difficult degradations and deleterious heavy metal ion in this type of trade effluent (as Cr 6+, Cu 2+, Ni 2+Deng), biodegradability is very poor, and toxicity is big, and ecotope has been constituted serious threat.At present, there is more supervirulent waste water to be not suitable for directly handling to biology with biological method, but adopt the pretreatment technology of physico-chemical processes such as flocculent precipitation, chemical precipitation method, neutralisation, oxidation reduction process earlier as this type of trade effluent, reduce the toxicity of waste water, and then adopt biological process further to deepen processing.Because traditional physical chemistry pretreatment process working cost is higher, thereby has hindered these technology applying in actual production.
Iron charcoal internal electrolysis is a kind of electrochemical method of administering waste water that grew up in the last few years.This method utilizes iron filings to form the filter tank as filtrate, and a series of electrochemistry takes place during by the filter tank waste water and physicochemical change makes the difficult degradation thing obtain handling.Its principle of work is in containing the aqueous solution of acidic electrolyte bath, forms numerous small galvanic cell between the carbon in iron and the iron filings.Be oxidized to Fe as anodic iron 2+, heavy metal and organic pollutant then can reduce on the carbon as negative electrode.
Anode: Fe → 2e → Fe 2+(under acid waste water or the aqueous solution suboxide reduction potential situation);
Fe → 3e → Fe 3+(under neutrality and alkaline waste water or the high redox potential situation);
Negative electrode: organic hardly degraded organic substance+ne → easily biodegradable organics.
The Fe that produces 2+Stronger reducing power is arranged, part difficult degradation ring-type organism ring crack is separated, generate the open loop organism of phase commute degraded.The Fe that produces 2+Become Fe after oxidized 3+, in pH value>4.0 o'clock, form Fe (OH) with very strong throwing out 3, suspended solids, coacervation of colloid precipitation in the waste water can be adsorbed great amount of soluble organic pollutant coprecipitation simultaneously, waste water is further purified.
The major advantage of electrolysis process has in the above-mentioned conventional iron carbon: 1. iron filings wide material sources, and cost is low, and is easy and simple to handle; 2. device structure is simple, less investment, and working cost is low; 3. it is fast, effective to produce effects, and can improve the biodegradability of waste water effectively, helps subsequent disposal.But electrolysis process remains in some shortcomings in the iron carbon: 1. for the treatment effect instability of high density, organic wastewater with difficult degradation thereby; 2. move after for some time owing to the passivation of iron filings filling surface, become rusty into entity, water treatment effect obviously reduces.In order to solve iron filings surface passivation and rust joint problem, adopt the fluidized-bed mode to handle waste water.Blast air except that the required oxygen of reaction is provided, also play the effect on continuous flushing iron filings surface, the iron filings surface is brought in constant renewal in, be difficult for losing activity; Simultaneously, the air that blasts constantly is hit flocculation bed (filler), has both guaranteed gas-liquid-solid triphasic abundant contact, helps again preventing that iron filings from hardening.Yet because iron filings and carbon granules, coke and flyash proportion differ greatly (about 5~8 times), fluidization conditions is difficult to definite and control, and in addition, for guaranteeing fluidization, waste water needs constantly circulation, thereby power consumption is big, and the loss of iron carbon occurs.
(application number: 02111901.5), be to grow up on the basis of internal electrolysis, iron is as the anode of galvanic cell, and copper replaces carbon to become the negative electrode of galvanic cell for patent " method for the treatment of used water difficult to degradate by catalytic internal electrolysis of iron ".This method has widened two interpolar potential differences, helps improving the clearance of difficult degradation pollutent in the waste water.As everyone knows, costing an arm and a leg of copper will inevitably cause cost for wastewater treatment to improve.The contact area of copper turnings and iron filings is little in addition, and its interface resistance increases after copper or the iron surface oxidation, can reduce the transfer rate of electronics in the galvanic cell reaction process, thereby reduces the degradation rate of pollutent.
In sum, though existing each method has obtained certain progress, the problem of fail thoroughly the to solve passivation along with the prolongation in treatment time of iron filings surface, rust joint and decrease in efficiency aspect the electrolysis treatment waste water in solving iron carbon.
Summary of the invention
Technical problem to be solved by this invention is: provide a kind of active high, stability is strong, the high-carbonaceous metallized pellet and the preparation method that are used to handle waste water of excellent in efficiency.
The alleged problem of the present invention is solved by following technical scheme:
A kind of high-carbonaceous metallized pellet that is used to handle waste water, its special feature is: the formation of described pelletizing comprises fe, gac and small amount of impurities, and wherein the fe particle diameter is less than 0.2mm, and gac is a pore passage structure, and its specific surface area reaches 500~800m 2/ g.
Above-mentioned high-carbonaceous metallized pellet and the preparation method who is used to handle waste water, it is made up of following step:
A. raw material is mixed: choose carbonaceous material 20~50% according to weight percentage; Iron-bearing material 40~70%; Binding agent 10~40% is mixed evenly;
B. pulverize: above-mentioned raw materials is crushed to granularity less than 100 orders;
C. make ball: the raw material of pulverizing adds water and makes ball in balling disc, sphere diameter is controlled at 2~10mm;
D. dry: with above-mentioned pelletizing seasoning or to put into loft drier dry;
E. reduction: dried pelletizing is placed in the High Temperature Furnaces Heating Apparatus,,, promptly make high-carbonaceous metallized pellet after the cooling through reduction in 1.5~3 hours at 800~1300 ℃.
Above-mentioned high-carbonaceous metallized pellet and the preparation method who is used to handle waste water, described carbonaceous material is an one or more combination in the materials such as bituminous coal, hard coal, wood chip, husk, described iron-bearing material is an one or more combination in the materials such as fine iron breeze, rich ore powder, steel rolling iron scale, slag, and described binding agent is an one or more combination in the materials such as starch, wilkinite, clay.
Above-mentioned high-carbonaceous metallized pellet and the preparation method who is used to handle waste water, described reduction step carry out under reducing atmosphere, neutrality or weak oxide atmosphere.
Product of the present invention has following advantage as a kind of novel material of handling waste water in wastewater treatment:
1. owing to have abundant pore passage structure and huge specific surface, gac has very strong adsorptive power to pollutent in the waste water, iron powder in the high-carbonaceous metallized pellet has very high specific surface area equally, and has very high reactive behavior, effectively heavy metal ion and the organic pollutant in the reducing waste water; 2. iron powder and gac are evenly distributed, and point of contact is many and closely, iron in waste water-carbon is formed huge microbattery group, and in microelectrolysis process, the transfer transport resistance is little, efficient is high, thereby the speed of all contaminations in the degraded water body is also high; 3. because gac to the adsorption of pollutent, makes pollutent at the microbattery surface enrichment, accelerated rate of mass transfer; 4. in the galvanic cell reaction that iron-carbon is formed, pollutent is reduced and consumes at battery surface, helps reducing the concentration of pollutent at battery surface, makes gac remain the good adsorption ability; 5. because high-carbonaceous metallized pellet is a porous mass, volume density is little, has only 3.5~5.8g/cm 3, good penetrability, easily fluidisation does not harden; 6. after the iron of high-carbonaceous metallized pellet ran out of, residue and mud reclaimed through high temperature reduction regeneration back reusable, can not produce secondary pollution.Test shows, product of the present invention, and in the concrete application of wastewater treatment, the used filler of electrolysis process is improving more than 50% with COD clearance under the equal time in the comparable routine.After the processing of recalcitrant substance process high-carbon metallized pellet, the organic ring-type macromole key in the waste water is interrupted generates the easily straight chain shape small-molecule substance of degraded.The waste water that product of the present invention can also concentration of treatment changes greatly, pH value scope is wide.
Embodiment
Product of the present invention is that the activity of electrolysis process is high in a kind of being used for, stability is strong, the porous spherical filler of excellent in efficiency.Described product is made through pulverizing steps such as system ball, reduction by carbonaceous material, iron-bearing material and the binding agent of certain proportioning.Less demanding to iron-bearing material can be fine iron breeze, rich ore powder, steel rolling iron scale, slag etc., but require iron-bearing material to be easy to be become metallic iron by carbon reduction under 800~1300 ℃.Carbonaceous material can be chosen in the one or more combination from materials such as bituminous coal, hard coal, wood chip, husk, and binding agent is an one or more combination in the materials such as starch, wilkinite, clay.
In the high temperature reduction process, carbonaceous material is through the high temperature carbonization charing, and carbon at high temperature with ferrous material following chemical reaction takes place behind the system ball for above-mentioned raw materials:
3C+2Fe 2O 3→4Fe+3CO 2
The CO that reaction generates 2React with the carbon generating gasification again:
C+CO 2→2CO
The result of chemical reaction is reduced into fe with iron from its oxide compound, be to make charcoal obtain activation on the other hand, becomes to have abundant pore passage structure and huge specific surface area active carbon.
Prepared high-carbonaceous metallized pellet has following physico-chemical property: 1. main chemical compositions is: C, Fe and SiO 2, Al 2O 3Deng oxide compound; 2.C mainly exist with the gac form, have abundant pore passage structure and huge specific surface, active high; 3.Fe mainly exist with simple substance form, granularity is less than 0.2mm.Owing to be newly to reduce Fe, and granularity is little, thereby has very high reducing activity; 4. iron powder and gac are evenly distributed, and point of contact is many and tight.Above-mentioned physicochemical property has given this product good scrubbing effect.Provide the simultaneous test data of filler treatment of Coking Wastewater such as product of the present invention and sponge iron, iron filings, cast iron filing in the table 1.(coking chemical waste water is the reluctant waste water that produces in the process of coking, be characterized in complicated component, toxicity is big, concentration is high, wherein organism is based on phenolic compound, account for half of organic pollutant, also comprise heterogeneous ring compound of polycyclc aromatic compound and nitrogenous, oxygen etc. in the organism, inorganic pollutant is based on prussiate, sulfide, thiocyanide.)
Table 1 treatment of Coking Wastewater effect comparison table
Figure S2007101853088D00041
Below provide several specific embodiments of preparation method of the present invention:
Embodiment 1:
Take by weighing raw material according to weight percentage: fine iron breeze 60%, coal dust 30%, wilkinite 10%; Each raw material is ground into granularity 100 order powderies after being mixed evenly; The raw material of pulverizing is added water make ball in balling disc, the diameter of ball is controlled at 2~10mm; It is dry that pelletizing is put into loft drier; Dried pelletizing carries out reductase 12 hour, naturally cooling under 1050 ℃.
Embodiment 2:
Take by weighing raw material according to weight percentage: fine iron breeze, rich ore powder totally 40%, coal dust, wood chip totally 50%, starch and clay totally 10%; Each raw material is ground into granularity 100 order powderies after being mixed evenly; The raw material of pulverizing is added water make ball in balling disc, the diameter of ball is controlled at 2~10mm; The pelletizing seasoning; Dried pelletizing reduced under 1200 ℃ 1.5 hours, naturally cooling.
Embodiment 3:
Take by weighing raw material according to weight percentage: steel rolling iron scale 70%, hard coal, husk totally 20%, wilkinite, starch totally 10%; Each raw material is ground into granularity 100 order powderies after being mixed evenly; The raw material of pulverizing is added water make ball in balling disc, the diameter of ball is controlled at 2~10mm; It is dry that pelletizing is put into loft drier; Dried pelletizing reduced under 800 ℃ 3 hours, naturally cooling.
Embodiment 4:
Take by weighing raw material according to weight percentage: rich ore powder, slag totally 40%, coal dust, wood chip, husk totally 20%, wilkinite and clay totally 40%; Each raw material is ground into granularity 100 order powderies after being mixed evenly; The raw material of pulverizing is added water make ball in balling disc, the diameter of ball is controlled at 2~10mm; It is dry that pelletizing is put into loft drier; Dried pelletizing carries out reductase 12 hour, naturally cooling under 1000 ℃.
Embodiment 5:
Take by weighing raw material according to weight percentage: fine iron breeze 50%, coal dust 20%, starch and wilkinite totally 30%; Each raw material is ground into granularity 100 order powderies after being mixed evenly; The raw material of pulverizing is added water make ball in balling disc, the diameter of ball is controlled at 2~10mm; It is dry that pelletizing is put into loft drier; Dried pelletizing carried out under 900 ℃ reductase 12 .5 hour, naturally cooling.

Claims (4)

1. high-carbonaceous metallized pellet that is used to handle waste water, it is characterized in that: the formation of described pelletizing comprises fe, gac and small amount of impurities, and wherein the fe particle diameter is less than 0.2mm, and gac is a pore passage structure, and its specific surface area is 500~800m 2/ g.
2. high-carbonaceous metallized pellet and the preparation method who is used to handle waste water according to claim 1 is characterized in that it is made up of following step:
A. raw material is mixed: choose carbonaceous material 20~50% according to weight percentage; Iron-bearing material 40~70%; Binding agent 10~40% is mixed evenly;
B. pulverize: above-mentioned raw materials is crushed to granularity less than 100 orders;
C. make ball: the raw material of pulverizing adds water and makes ball in balling disc, sphere diameter is controlled at 2~10mm;
D. dry: with above-mentioned pelletizing seasoning or to put into loft drier dry;
E. reduction: dried pelletizing is placed in the High Temperature Furnaces Heating Apparatus,,, promptly make high-carbonaceous metallized pellet after the cooling through reduction in 1.5~3 hours at 800~1300 ℃.
3. high-carbonaceous metallized pellet and the preparation method who is used to handle waste water according to claim 2, it is characterized in that, described carbonaceous material is an one or more combination in the materials such as bituminous coal, hard coal, wood chip, husk, described iron-bearing material is that a kind of or youngster plants combination in the materials such as fine iron breeze, rich ore powder, steel rolling iron scale, slag, and described binding agent is an one or more combination in the materials such as starch, wilkinite, clay.
4. according to claim 2 or 3 described high-carbonaceous metallized pellet and the preparation methods that are used to handle waste water, it is characterized in that described reduction step is to carry out under reducing atmosphere, neutrality or weak oxide atmosphere.
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