CN101195279B - High-performance round planishing die-cutting shaping apparatus - Google Patents
High-performance round planishing die-cutting shaping apparatus Download PDFInfo
- Publication number
- CN101195279B CN101195279B CN2007101146782A CN200710114678A CN101195279B CN 101195279 B CN101195279 B CN 101195279B CN 2007101146782 A CN2007101146782 A CN 2007101146782A CN 200710114678 A CN200710114678 A CN 200710114678A CN 101195279 B CN101195279 B CN 101195279B
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- cross cutting
- gear
- roller
- major diameter
- pressure roller
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Abstract
The invention provides a high-performance round-pressure die-cutting molding machine, the structure of which is composed of a low-noise drive mechanism, a large-diameter restoring mechanism of die-cutting compression rollers and a die-cutting platform, wherein the low-noise drive mechanism is composed of a motor, chains, chain wheels, a clutch drive gear, a fixed gear idle, a moving gear idle, the large-diameter die-cutting compression roller, drive rollers of the die-cutting platform, a driven gear and a connecting rod. Compared with the prior art, the high-performance round-pressure die-cutting molding machine has the advantages of reasonable design, simple structure, safety and reliability, convenient utilization, easy popularization and the like, and can be widely promoted and used, thereby having perfect promotion use value. Compared with the prior art, the device has the advantages of low noise, high processing accuracy, long service life, convenient operation and utilization, low costs, energy conservation, high utilization rate and the like, further the device owns repair tools.
Description
1, technical field
The present invention relates to a kind of package packing machine, specifically a kind of high accuracy, low noise, long service life and high-performance round planishing die-cutting shaping apparatus with self-repair function.
2 background technologies
The deficiency that the high-performance round planishing die-cutting shaping apparatus of prior art in use exists is: 1) noise is big, the reason that noise is big is the gear drive part, because the cross cutting cylinder will be adjusted the height of cross cutting cylinder in use at any time according to the thickness of die cut material, in addition, the cross cutting cylinder in use will have wearing and tearing, cylinder after the wearing and tearing will carry out the levelling reparation, the diameter of constantly repairing the cross cutting cylinder will diminish, the change of diameter and use height must be by adjusting the between centers crack of cross cutting cylinder and its underpart cross cutting platform head roll like this, the change in diaxon gap has just influenced the change that transmits the gear teeth gap of power between the diaxon, has so just increased mechanicalness noise.2) precision is not high, reason is, mostly present cross cutting cylinder is the 146cm diameter, diameter is little, the rotating speed height, except noise greatly, the synchronization accuracy of two rollers can not guarantee up and down, thereby the quality of product of influence, 3) because diameter is little, wear rate increases, thereby the maintenance load increase, often carry out the levelling reparation to the cross cutting pressure roller, thereby bring much constant to the user, the usage ratio of equipment of influence, 4) maintenance is inconvenient, in case the cross cutting cylinder needs to repair, usually need deliver to manufacturer carries out, some user directly abandons die cutting roller reparation to wearing and tearing, the replacement that more renews, the production cost that this model machine machine increases to the user in order not influence production, the same utilization rate that influences equipment of frequent replacing does not also have good solution at present.
3, summary of the invention
The purpose of this invention is to provide a kind of long service life, noise low, can repair voluntarily and reduce the high-performance high-performance round planishing die-cutting shaping apparatus that die cutting roller is changed frequency, improved utilization rate of equipment and installations.
The objective of the invention is to realize in the following manner, partly adopt connecting rod to drag carrier gear to gear drive and follow technology automatically, so just solved asynchronous product quality problem and the constant minimizing noise problem of gear backlash of influencing of up-down rollers well.
Concrete structure of the present invention is by the low noise transmission mechanism, major diameter cross cutting pressure roller repairing mechanism and composite mold cutting platform are formed, wherein the low noise transmission mechanism is by motor, chain, sprocket wheel, the clutch travelling gear, decide carrier gear, moving carrier gear, major diameter cross cutting pressure roller, the cross cutting platform drives carrying roller, driven gear and connecting rod are formed, motor is arranged on the bottom of frame, major diameter cross cutting pressure roller and cross cutting platform drive carrying roller and are arranged between the frame, motor shaft end is provided with sprocket wheel and is connected with the sprocket wheel that is arranged on the right axle head of cross cutting platform driving carrying roller by chain, the left end that the cross cutting platform drives roller carrier shaft is provided with the clutch travelling gear, the clutch travelling gear is meshed with the driven gear that is provided with major diameter cross cutting pressure roller left end by deciding idler and moving idler, wherein decide carrier gear and be fixed together by semiaxis and frame, moving bridge gear shaft is connected with major diameter cross cutting pressure roller shaft left end with semiaxis by connecting rod respectively;
Major diameter cross cutting pressure roller repairing mechanism comprises stepper motor, guide post, screw rod and tool rest, the two ends of guide post and screw rod are arranged between the frame, tool rest is provided with pilot hole and screw, guide post and screw rod are through among pilot hole and the screw, the screw rod end is connected with step motor shaft on being arranged on frame, and it is adjacent that the lower end of tool rest is provided with the cylindrical of repairing cutter and major diameter cross cutting pressure roller;
The composite mold cutting platform is by cold bundle steel plate, high-density plate and tooth bar are compound to be made, cold bundle steel plate is formed table top by the upper and lower surface that countersunk rivet is arranged on high-density plate, and the both sides that tooth bar is arranged on table top are meshed with the cross cutting platform driven wheel that is arranged on cross cutting platform driving carrying roller two ends.
High-performance round planishing die-cutting shaping apparatus of the present invention is compared the beneficial effect that is had with prior art: noise is low, machining accuracy is high, need not dismantle can be voluntarily to the cylindrical Pingdu of cross cutting pressure roller carry out the turning reparation, therefore use easy to operate, cost is low and characteristics such as utilization rate of equipment and installations height.
4, description of drawings
Fig. 1 is the main TV structure schematic diagram of high-performance round planishing die-cutting shaping apparatus;
Fig. 2 is that the A-A of high-performance round planishing die-cutting shaping apparatus is to structural representation.
Accompanying drawing says that mark is bright: motor 1, chain 2, sprocket wheel 3, the cross cutting platform drives carrying roller 4, frame 5, stepper motor 6, major diameter cross cutting pressure roller 7, interior roller 8, plastic nylon cover 9, leading screw 10, guide post 11, cutter 12, tool rest 13, frame decorative protection cover 14, end cap 15, driven gear 16, first connecting rod 17, moving bridge gear shaft 18, moving carrier gear 19, second connecting rod 20, semiaxis 21, decide carrier gear 22, dynamic clutch sheet 23, compress adjusting nut 24, spring bearer plate 25, holddown spring 26, travelling gear 27, decide clutch disc 28, the cross cutting platform drives tooth bar 29, cross cutting platform 30, switch control cabinet 31, rack drives gear 32, screw 33, cold-rolled steel sheet 34, high-density plate 35, cross cutting pressure roller height regulating handle 36, portal frame 37.
5, the specific embodiment
High-performance round planishing die-cutting shaping apparatus of the present invention is by the low noise transmission mechanism, major diameter cross cutting pressure roller repairing mechanism and composite mold cutting platform are made, wherein the low noise transmission mechanism is by motor 1, chain 2, sprocket wheel 3, clutch travelling gear 27, decide carrier gear 22, moving carrier gear 19, major diameter cross cutting pressure roller 7, the cross cutting platform drives carrying roller 4, driven gear 16, first connecting rod connecting rod 17 and second connecting rod 20 are formed, motor 1 is arranged on the bottom of portal frame 37, major diameter cross cutting pressure roller 7 and cross cutting platform drive carrying roller 4 and are arranged between the portal frame 37, motor 1 axle head is provided with sprocket wheel and is connected with the sprocket wheel 3 that is arranged on cross cutting platform driving carrying roller 4 axle heads by chain 2, the left end that the cross cutting platform drives 4 of carrying rollers is provided with the clutch driving gear set, the clutch driving gear set is meshed with the driven gear 16 that is provided with major diameter cross cutting pressure roller 7 axle heads by deciding idler 22 and moving idler 19, wherein decide carrier gear 22 and be fixed together by semiaxis 21 and portal frame 37, moving bridge gear shaft 18 is connected with the axle of semiaxis 21 and major diameter cross cutting pressure roller 7 with first connecting rod by second connecting rod 20 respectively;
Major diameter cross cutting pressure roller repairing mechanism comprises stepper motor 6, guide post 11, screw rod 10 and tool rest 13 compositions, being arranged between the portal frame 37 of guide post 11 and screw rod 10, tool rest 13 is provided with pilot hole and screw, guide post 11 and screw rod 10 are through among pilot hole and the screw, screw rod 10 ends are connected with 6 of stepper motors on being arranged on portal frame 37, and the lower end of tool rest 13 is provided with that to repair cutter 12 adjacent with the cylindrical of major diameter cross cutting pressure roller 7;
Composite mold cutting platform 30 is by cold bundle steel plate 34, high-density plate 35 and tooth bar 29 compound making, cold bundle steel plate 34 is formed table top by the upper and lower surface that countersunk rivet is arranged on high-density plate 35, and the both sides that tooth bar 29 is arranged on table top are meshed with the cross cutting platform driven wheel 32 that is arranged on 4 two ends of cross cutting platform driving carrying roller.
The clutch driving gear set is formed by deciding clutch disc 28, travelling gear 27, dynamic clutch sheet 24, holddown spring 26, spring bearer plate 25 and compress adjusting nut 24, compress adjusting nut 24 with spring bearer plate 25, holddown spring 25, dynamic clutch sheet, travelling gear with decide the left end that clutch disc is fixed on cross cutting platform roller carrier shaft, deciding clutch disc 28 fixedlys connected with cross cutting platform roller carrier shaft, dynamic clutch sheet 23 and travelling gear 27 is slidingly connected with axle, and travelling gear 27 is at dynamic clutch sheet 23 and decide between the clutch disc 28.
Being made up of interior roller 8 and plastic nylon cover 9 of major diameter cross cutting pressure roller 7, on the cylindrical of roller 8, the two ends of plastic nylon cover 9 were provided with end cap 15 in plastic nylon cover 9 was enclosed within, and end cap 15 is fixed together by screw 33 and interior roller 8 two ends.
The outside diameter of plastic nylon cover 9 is preferably 460cm greater than 250cm, generally is no more than 700cm.
The portal frame 37 of the both sides, front and back of major diameter cross cutting pressure roller 7 is provided with safety guard net 38.
The top of portal frame 37 is provided with cross cutting pressure roller height regulating handle 36, and cross cutting pressure roller height regulating handle 36 is connected with the axle two ends of major diameter cross cutting pressure roller 7 by screw rod 37.
The outer setting of portal frame 37 has decorative protection cover 14.
The side of portal frame 37 also is provided with switch control cabinet 31.
Adopt commercially available building and ornament materials high-density plate to replace traditional cast iron plate face as the plate face of cross cutting platform, can reduce the weight and the difficulty of processing of cross cutting platform, can also reduce manufacturing cost greatly, reduce energy consumption of electrical machinery, security also improves greatly.High-density plate is the gummed wood particle board that processing furniture is used, and middle gummed sawdust surface attachment polyester lacquer is so also be the bag back veneer.Miscellaneous part is traditional process for machining and is processed into.
Using method is identical with existing other like products.
Claims (7)
1. high-performance round planishing die-cutting shaping apparatus, it is characterized in that comprising the low noise transmission mechanism, major diameter cross cutting pressure roller repairing mechanism and composite mold cutting platform, wherein the low noise transmission mechanism is by motor, chain, sprocket wheel, the clutch driving gear set, decide carrier gear, moving carrier gear, major diameter cross cutting pressure roller, the cross cutting platform drives carrying roller, driven gear, first connecting rod and second connecting rod are formed, motor is arranged on the bottom of portal frame, major diameter cross cutting pressure roller and cross cutting platform drive carrying roller and are arranged between the portal frame, motor shaft end is provided with sprocket wheel, sprocket wheel is connected with the sprocket wheel that is arranged on cross cutting platform driving carrying roller axle head by chain, the left end that the cross cutting platform drives roller carrier shaft is provided with the clutch driving gear set, the clutch driving gear set is meshed with the driven gear of major diameter cross cutting pressure roller axle head by deciding carrier gear and moving carrier gear, wherein decide carrier gear and be fixed together by semiaxis and portal frame, moving bridge gear shaft is connected with the axle of semiaxis and major diameter cross cutting pressure roller with first connecting rod by second connecting rod respectively;
Major diameter cross cutting pressure roller repairing mechanism is made up of stepper motor, guide post, screw rod and tool rest, guide post and screw rod are arranged between the portal frame, tool rest is provided with pilot hole and screw, guide post and screw rod are through among pilot hole and the screw, the screw rod end is connected with step motor shaft on being arranged on portal frame, and it is adjacent that the lower end of tool rest is provided with the cylindrical of repairing cutter and major diameter cross cutting pressure roller;
The composite mold cutting platform is by cold-rolled steel sheet, high-density plate and tooth bar are compound to be made, cold-rolled steel sheet is formed table top by the upper and lower surface that countersunk rivet is arranged on high-density plate, tooth bar is arranged on the both sides of table top, and tooth bar is meshed with the cross cutting platform driven wheel that is arranged on cross cutting platform driving roller carrier shaft two ends;
The clutch driving gear set is formed by deciding clutch disc, travelling gear, dynamic clutch sheet, holddown spring, spring bearer plate and compress adjusting nut, compress adjusting nut with spring bearer plate, holddown spring, dynamic clutch sheet, travelling gear with decide clutch disc and be fixed on the left end that the cross cutting platform drives roller carrier shaft, deciding clutch disc fixedlys connected with cross cutting platform driving roller carrier shaft, dynamic clutch sheet and travelling gear and cross cutting platform drive roller carrier shaft and are slidingly connected, and travelling gear is at the dynamic clutch sheet and decide between the clutch disc.
2. high-performance round planishing die-cutting shaping apparatus according to claim 1, it is characterized in that major diameter cross cutting pressure roller is made up of interior roller and plastic nylon cover, the plastic nylon cover is enclosed within on the cylindrical of interior roller, the two ends of plastic nylon cover are provided with end cap, and end cap is fixed together by screw and interior roller two ends.
3. high-performance round planishing die-cutting shaping apparatus according to claim 2 is characterized in that the diameter of plastic nylon cover is controlled at 250-700cm.
4. high-performance round planishing die-cutting shaping apparatus according to claim 3 is characterized in that the both sides, front and back of major diameter cross cutting pressure roller are provided with safety guard net.
5. high-performance round planishing die-cutting shaping apparatus according to claim 1 is characterized in that the top of frame is provided with regulating handle, and regulating handle is connected with the axle two ends of major diameter cross cutting pressure roller by screw rod.
6. high-performance round planishing die-cutting shaping apparatus according to claim 1 is characterized in that the outer setting of frame has decorative protection cover.
7. high-performance round planishing die-cutting shaping apparatus according to claim 1 is characterized in that the side of frame also is provided with the switch control cabinet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007101146782A CN101195279B (en) | 2007-11-28 | 2007-11-28 | High-performance round planishing die-cutting shaping apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007101146782A CN101195279B (en) | 2007-11-28 | 2007-11-28 | High-performance round planishing die-cutting shaping apparatus |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101195279A CN101195279A (en) | 2008-06-11 |
| CN101195279B true CN101195279B (en) | 2011-01-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2007101146782A Expired - Fee Related CN101195279B (en) | 2007-11-28 | 2007-11-28 | High-performance round planishing die-cutting shaping apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101195279B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102161208B (en) * | 2010-12-28 | 2012-08-22 | 魏文臣 | Die cutting machine |
| CN102152614A (en) * | 2011-06-03 | 2011-08-17 | 上海易可文化用品有限公司 | Multifunctional hot-stamping die pressing machine |
| CN106436118B (en) * | 2016-12-20 | 2020-04-28 | 新昌县盛夏机械厂 | Flat press is used in cashmere product processing |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4371369A (en) * | 1980-04-25 | 1983-02-01 | Franklin Corrugated Design, Inc. | Automatic register system for die cutting operations |
| CN2201237Y (en) * | 1994-07-07 | 1995-06-21 | 金天成 | Round pressure flat mould cutter |
| CN2680455Y (en) * | 2003-11-13 | 2005-02-23 | 南海市东方纸箱机械实业有限公司 | Grinding arrangement for cushion of carton printing die cutter |
| GB2431609A (en) * | 2005-10-26 | 2007-05-02 | John Mckellar | Zero make ready flat bed die cutting, using a grooved plate |
| CN201132329Y (en) * | 2007-11-28 | 2008-10-15 | 王良臣 | High-performance round pressing die-cutting forming machine |
-
2007
- 2007-11-28 CN CN2007101146782A patent/CN101195279B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4371369A (en) * | 1980-04-25 | 1983-02-01 | Franklin Corrugated Design, Inc. | Automatic register system for die cutting operations |
| CN2201237Y (en) * | 1994-07-07 | 1995-06-21 | 金天成 | Round pressure flat mould cutter |
| CN2680455Y (en) * | 2003-11-13 | 2005-02-23 | 南海市东方纸箱机械实业有限公司 | Grinding arrangement for cushion of carton printing die cutter |
| GB2431609A (en) * | 2005-10-26 | 2007-05-02 | John Mckellar | Zero make ready flat bed die cutting, using a grooved plate |
| CN201132329Y (en) * | 2007-11-28 | 2008-10-15 | 王良臣 | High-performance round pressing die-cutting forming machine |
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| Publication number | Publication date |
|---|---|
| CN101195279A (en) | 2008-06-11 |
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| GR01 | Patent grant | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110112 Termination date: 20111128 |