CN101191170A - Method for smelting stainless steel oxidizing slag by using argon oxygen furnace - Google Patents

Method for smelting stainless steel oxidizing slag by using argon oxygen furnace Download PDF

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CN101191170A
CN101191170A CNA2006101186253A CN200610118625A CN101191170A CN 101191170 A CN101191170 A CN 101191170A CN A2006101186253 A CNA2006101186253 A CN A2006101186253A CN 200610118625 A CN200610118625 A CN 200610118625A CN 101191170 A CN101191170 A CN 101191170A
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slag
mother liquor
steel
stainless steel
lime
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CN100535152C (en
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郑宏光
陆斌
左开山
常锷
杨华
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BAOSTEEL DESHENG STAINLESS STEEL Co Ltd
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Baoshan Iron and Steel Co Ltd
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Abstract

The invention discloses a slag melting method for Argon-Oxygen furnace smelting stainless steel oxidized dross, comprising the procedures that, 1) mass percentage chemical compositions of the crude stainless steel liquid are; 1.5 to 3.5 percent of C, 0 to 0.40 percent of Si, 0 to 0.40 percent of Mn, 8.0 to 30.0 percent of Cr, 0 to 20.0 percent of Ni, no more than 0.03 percent of S, no more than 0.04 percent of P, the balance Fe and incidental impurities; 2) oxidation phase, 3) reduction phase, 4) refining phase. The 2) Oxidation phase is that: lime is added before charging crude stainless steel liquid into Argon-Oxygen furnace to increase the degree of basicity of initial dross. The temperature of steel liquid increases gradually as blowing refinement processes; lime and low-grade manganese ore are added in batches to form complete liquid dross. The 3) reduction phase is that: silicon iron is added to reduce steel liquid and slag, during which only argon gas is used for blowing refinement. The 4) refining phase is that: components are adjusted to target components, during which argon or nitrogen gas is used for blowing refinement. The invention has good slag melting effect during oxidation phase with the Argon-Oxygen furnace, increases decarburization speed, decreases smelting period, thereby improving manufacture efficiency, extending the service life of furnace lining and reducing consumption and cost.

Description

A kind of slagging method of argon oxygen stove smelting stainless steel oxidation sludge
Technical field
The invention belongs to the stainless steel smelting field, particularly the slagging method of argon oxygen stove (AOD stove) smelting stainless steel technology and oxidation sludge thereof.
Background technology
Argon oxygen stove (AOD stove) converter is the major equipment of smelting stainless steel, and according to incompletely statistics, the whole world accounts for about 70% of stainless steel ultimate production via the stainless steel of AOD converter smelting at present.Adopt AOD converter smelting stainless steel whole process to be broadly divided into oxidation period, reduction period and refining period.Wherein the used time of oxidation period accounts for the 60-70% of one heat steel smelting cycle.
The purpose of oxidation period is to realize under atmospheric condition molten steel " decarburization and cr yield ", and promptly [Cr] lacks under the prerequisite of oxidation as far as possible in guaranteeing molten steel, [C] in the oxidation removal molten steel, and finally reach the requirement of target value.The main method of taking is determined the volume ratio of blowing gas according to [C] content in the molten steel, oxidation period different phasic change blowing gas volume ratio (for example: O 2: Ar=3: 1,1: 1,1: 2,1: 3 etc.), thus the purpose of realization " decarburization and cr yield ".
Mainly carry out the molten steel decarburization oxidation period, according to carbon content in the molten steel carbon rejection process roughly is divided into four-stage usually, adopts different argon oxygen volume ratios to blow in each different stage.Should be pointed out that the part steel grade in the stainless steel also adopts nitrogen and argon gas proportioning to blow.Typical blowing oxidation period pattern sees Table 1.
Table 1
The blowing stage The carbon content scope Argon oxygen volume ratio Oxygen flow Argon flow amount Remarks
The 1st stage >0.6% O 2∶Ar=3∶1 120m 3 40m 3 Adopt the top rifle
The 2nd stage 0.3-0.6% O 2∶Ar=1∶1 80m 3 80m 3 -
The 3rd stage 0.1-0.3% O 2∶Ar=1∶2 50m 3 110m 3 -
The 4th stage 0.005-0.1% O 2∶Ar=1∶3 40m 3 120m 3 -
After carbon content reaches target call in the molten steel, promptly change reduction period over to.Reduction period mainly be to add reductive agent (ferrosilicon and/or metallic aluminium etc.) molten steel is carried out deoxidation, the and (Cr in the reduced blast furnace 2O 3).Concrete chemical equation is as follows:
Steel liquid deoxidation [Si]+2[O]=SiO 2(1)
Cr in the reduced blast furnace 2O 33[Si]+2 (Cr 2O 3)=4[Cr]+3SiO 2(2)
" steel-making is exactly to refine slag ", slag plays crucial effect in smelting process.(FeO), (Cr in the oxidation period slag 2O 3) with steel in [C] oxidizing reaction takes place, can remove carbon contained in the molten steel.Chemical equation is as follows:
[C]+(FeO)=[Fe]+CO (3)
3[C]+(Cr 2O 3)=2[Cr]+3CO (4)
In addition, need to store a large amount of lime oxidation period in the slag, ready for forming the good reduction period slag of reductibility.
Reduction period adopts ferro-silicon (Si content is about 65-75%) that molten steel and slag are reduced usually, can form a large amount of SiO after the reaction 2Enter slag, see reaction formula (1).According to chemical equation, the 1kg pure silicon will oxidation generates the SiO of 2.14kg 2Enter slag.
Good in order to guarantee the reduction of molten steel and slag, need be with reduction period basicity of slag (CaO/SiO 2) be controlled at 〉=1.5 level.Because the reduction period time is lacked (5-15min), add lime when adding ferrosilicon, lime is scorification rapidly, forms the satisfactory slag of basicity.Therefore before just requiring to add ferrosilicon, promptly stock enough lime (containing CaO about 90%) in the slag so that the SiO that after the deoxidation of the rapid balance ferrosilicon of reduction period, generates in oxidation period 2, form the good slag of reductibility, so must in slag, add excessive lime oxidation period.
Oxidation period is when existing excessive lime in the slag, and lime just can not scorification, and lime is bulk and is present in the slag, and in this case, oxidation sludge seems to be block to be piled up, i.e. the part adhesion of slag of having melted is at not molten lime particle outside surface.Because the proportion of lime is less, slag will float over the molten steel surface in the oxidation period converting process, and such slag is unfavorable for fully contact and reaction between steel, the slag.Being unfavorable for that decarburizing reaction gets fully between steel, the slag carries out, and causes that decarbonization rate is on the low side, tap to tap time is long, consumption and cost be higher.
Because [Cr] content higher (usually>10%) therefore in the process of AOD converter smelting oxidation period, should not adopt following common method slag (fusing lime) in the mother liquor of stainless steel.
1) adopts firebrick piece (SiO 2The about 60-70% of content) changes slag.SiO in the firebrick piece 2Can following reaction take place with the CaO in the lime:
nCaO+SiO 2=nCaO·SiO 2 (5)
Generate CaOSiO 2(1550 ℃ of fusing points), 2CaOSiO 2(2130 ℃ of fusing points), 3CaOSiO 2Mineral such as (1480 ℃ of fusing points), thus lime is melted.But this method can not be used for the oxidation period of AOD stove, and reason is to adopt SiO 2Change the basicity (CaO/SiO that slag will reduce slag oxidation period significantly 2), common basicity can be reduced to about below 3.0, that is to say, does not have enough CaO to can be used for the SiO that balance ferrosilicon reduction molten steel generates in the oxidation sludge 2, cause the reduction period basicity of slag to be reduced to below 1.0, can't realize reduction to molten steel and slag, realize predetermined smelting target.
2) adopt iron scale (FeO (Fe 2O 3) account for 85-95%) change slag.FeO (Fe 2O 3) can form low-melting CaOFe with CaO 2O 3(1220 ℃ of fusing points), 2CaOFe 2O 3(1420 ℃ of fusing points), thus lime melted preferably, form liquid slag.Reaction formula is as follows:
nCaO+Fe 2O 3=nCaO·Fe 2O 3 (6)
But, owing to [Cr] content in the mother liquor of stainless steel that is blended into the AOD converter higher (usually 〉=10%), FeO (Fe in the slag 2O 3) when higher, can make [Cr] a large amount of oxidations in the molten steel, chemical equation is as follows:
3(FeO)+2[Cr]=3[Fe]+(Cr 2O 3) (7)
[Cr] a large amount of oxidations are just in time opposite with the target of smelting stainless steel " decarburization and cr yield " in the molten steel.Therefore, can not adopt adding iron scale slag.
3) adopt fluorite (CaF 2Account for 75-85%) the change slag.CaF 2Can form low melting point CaOCaF mutually with CaO 2(1400 ℃ of fusing points), can be very fast with the lime fusing, still, adopt CaF oxidation period at AOD 2The subject matter of changing the existence of slag is the CaF in the slag 2Be lower than at 10% o'clock and change slag DeGrain, CaF in the slag 2Erosion to the AOD converter lining when content is higher is very serious, will cause lining life to shorten, and CaF 2It is shorter to change the slag effect hold-time.Reason is to have following reaction in the slag:
(SiO 2)+2(CaF 2)=2(CaO)+SiF 4(g) (8)
CaF in the general slag 2Do not influence the basicity of slag during content not high (<10%), along with the carrying out of reaction, CaF 2Can consume the SiF of generation 4Be the gaseous state volatilization, the basicity of slag and viscosity will increase gradually.
4) adopt aluminium slag (Al 2O 3Account for 70-80%) the change slag.Al in the aluminium slag 2O 3Can generate low-melting calcium aluminate with the CaO reaction, reaction formula is as follows:
nCaO+Al 2O 3=nCaO·Al 2O 3 (9)
But, because konite furnace lining, the Al in the slag are all adopted in the AOD converter of smelting stainless steel usually 2O 3Also can react with the CaO in the furnace lining, thus very serious to the erosion action of furnace lining, so can not adopt aluminium slag (Al 2O 3) the change slag.
Summary of the invention
The object of the present invention is to provide a kind of slagging method of AOD stove smelting stainless steel oxidation sludge, adopt this method fusing lime, form good liquid slag, thereby promote fully contact and reaction between steel, the slag, improve decarbonization rate, shorten the heat, reduce consuming and cost.
For achieving the above object, technical scheme of the present invention is:
A kind of slagging method of AOD stove smelting stainless steel oxidation sludge, it comprises the steps:
1) the chemical ingredients mass percent of mother liquor of stainless steel is: C 1.5-3.5, Si 0-0.40, Mn0-0.40, Cr 8.0-30.0, Ni 0-20.0, S≤0.03, P≤0.04, surplus are Fe and inevitable impurity;
2) oxidation period
2.1AOD before stove is blended into mother liquor of stainless steel, in the AOD stove, add lime 4-25kg/ ton steel, then mother liquor is blended into, the mother liquor temperature is at 1450-1550 ℃, and C content is at 1.5-3.5wt%;
2.2 be blown into blowing gas, proportioning O by the air port 2: Ar (or N 2) volume ratio is (3-10): 1, when the mother liquor temperature after 1530-1720 ℃, add lime 4-17kg/ ton steel successively, and add poor manganese ore 0.4-21Kg/ ton steel (account for the 5-50% that adds the lime total amount, down with);
2.3 when mother liquor 0.3%<[C]<0.6%, blowing gas mixing ratio O 2: Ar (or N 2) volume ratio is (0.5-3): 1, the mother liquor temperature adds lime 4-8kg/ ton steel, poor manganese ore 0.2-4Kg/ ton steel again at 1530-1720 ℃;
2.4 when mother liquor 0.1%<[C]<0.3%, blowing gas mixing ratio O 2: Ar (or N 2) be 1: (1-3), the mother liquor temperature adds lime 4-8kg/ ton steel, poor manganese ore 0.2-4Kg/ ton steel once more at 1530-1720 ℃;
2.5 mother liquor [C] content is from 0.1% until aim carbon content, blowing gas mixing ratio O 2: Ar (or N 2) be 1: (3-10), generally no longer add slag charge;
3) reduction period: add ferrosilicon 8-30kg/ ton steel to steel liquid and slag and reduce, and add lime 0-17kg/ ton steel, fluorite 8-17kg/ ton steel, during only blow with Ar gas.
4) refining period: the molten steel composition is adjusted in the scope of target composition requirement, blow with argon gas (or nitrogen) refining period.
Further, the chemical ingredients mass percent of described poor manganese ore is: SiO 222-32, MnO41-49, Al 2O 34-5, TFe 11-18, surplus are unavoidable impurities.
Described MnO comprises MnO 2, Mn 2O 3
Before being blended into mother liquor of stainless steel, the main effect that adds lime (step 2.1) is the basicity of raising initial stage slag, alleviates the erosion action of initial stage slag to furnace lining.Carrying out along with converting process, molten steel temperature improves gradually, add slag charge (step 2.2,2.3,2.4) successively in batches, it mainly acts on is to be the enough lime of reduction period deposit, simultaneously, add poor manganese ore according to corresponding ratio, so just can promote the scorification of stove sodalime, the full liquid slag of very fast formation.
Such slag can increase the contact area of slag and molten steel greatly, quickens the decarburizing reaction between steel, the slag, thereby can shorten smelting cycle, and extending furnace lining life reduces cost and consumes.
The purpose that in batches adds lime successively is to avoid the large quantities of concentrated addings of slag charge to cause molten steel temperature to descend rapidly on the one hand, thereby reduces decarbonization rate; The 2nd, avoid under molten steel carbon content condition with higher, can reducing decarbonization rate when the quantity of slag is excessive.
Contain SiO in the poor manganese ore 2, FeO (Fe 2O 3), component such as MnO, these components can play the effect of fusing lime to a certain extent.Particularly, SiO 2Can form CaOSiO with CaO 2, 2CaOSiO 2Deng mineral, thus fusing lime;
FeO can form the mineral of fusing point such as calcium ferrite with CaO, thus fusion lime, the effect of reaching slag;
MnO can form low-melting mixture with FeO, MgO etc.
In addition, FeO, MnO etc. can also promote 2CaOSiO 2Fusing Deng the high-melting-point mineral.The essential mineral that forms in the slag is monticellite m[(FeMnMgCa) SiO 4], it is by tephroite (2MnOSiO 2), fayalite (2FeOSiO 2) and Dicalcium Phosphate (Feed Grade) (2CaOSiO 2) mixed crystal.When (MnO) was high, monticellite was with 2FeOSiO 2And 2MnOSiO 2Be main.
Beneficial effect of the present invention
AOD stove slag oxidation period of the present invention is good, can improve decarbonization rate 0.002-0.05%/min, shortens the heat 5-8 minute, thereby enhances productivity, and extending furnace lining life reduces consuming and cost.
Embodiment
Embodiment is referring to table 2.
As shown in Table 2,
When 1) adopting the poor manganese ore slag, lime and light dolomite can be used as slag making materials.
2) consumption of poor manganese ore accounts for the 5.0-50.0% (seeing embodiment 1,5) of the total consumption of other slag charges.
3) the mother liquor of stainless steel temperature should be controlled at 1530 ℃-1720 ℃.
It is pointed out that blowing gas (Ar, O when adopting the poor manganese ore slag 2) consumption is identical during with conventional the smelting.
The significant parameter of table 2 poor manganese ore slag embodiment and Comparative Examples
Figure A20061011862500081
By table 2 as seen, compare with Comparative Examples 1,2, embodiment adds the poor manganese ore of other slag making materialses (being lime and rhombspar) total amount 5-50% stainless oxidation period at the AOD converter smelting, can under the condition of 1530-1750 ℃ of molten steel in the stove temperature, impel the lime fusing, form the full liquid slag of good fluidity.
Compare with original technology, dissolving good slag can fully react with molten steel, improves decarbonization rate, shortens the heat, and extending furnace lining life reduces consuming and cost.

Claims (3)

1. the slagging method of an AOD stove smelting stainless steel oxidation sludge, it comprises the steps:
1) the chemical ingredients mass percent of mother liquor of stainless steel is: C 1.5-3.5, Si 0-0.40, Mn0-0.40, Cr 8.0-30.0, Ni 0-20.0, S≤0.03, P≤0.04, surplus are Fe and inevitable impurity;
2) oxidation period
2.1AOD before stove is blended into mother liquor of stainless steel, in the AOD stove, add lime 4-25kg/ ton steel, then mother liquor is blended into, the mother liquor temperature is at 1450-1550 ℃, and C content is at 1.5-3.5wt%;
2.2 be blown into blowing gas, proportioning O by the air port 2: Ar (or N 2) volume ratio is (3-10): 1, when the mother liquor temperature after 1530-1720 ℃, add lime 4-17kg/ ton steel successively, and add poor manganese ore 0.4-21Kg/ ton steel;
2.3 when mother liquor 0.3%<[C]<0.6%, blowing gas mixing ratio O 2: Ar (or N 2) volume ratio is (0.5-3): 1, the mother liquor temperature adds lime 4-8kg/ ton steel, poor manganese ore 0.2-4Kg/ ton steel again at 1530-1720 ℃;
2.4 when mother liquor 0.1%<[C]<0.3%, blowing gas mixing ratio O 2: Ar (or N 2) volume ratio is 1: (1-3), the mother liquor temperature adds lime 4-8kg/ ton steel, poor manganese ore 0.2-4Kg/ ton steel once more at 1530-1720 ℃;
2.5 mother liquor [C] content is from 0.1% until aim carbon content, blowing gas mixing ratio O 2: Ar (or N 2) volume ratio is 1: (3-10), no longer add slag charge;
3) reduction period: add ferrosilicon 8-30kg/ ton steel to steel liquid and slag and reduce, and add lime 0-17kg/ ton steel, fluorite 8-17kg/ ton steel, during only blow with argon gas.
4) refining period: the molten steel composition is adjusted in the scope of target composition requirement, blow with argon gas or nitrogen refining period.
2. the slagging method of AOD stove smelting stainless steel oxidation sludge as claimed in claim 1 is characterized in that the chemical ingredients mass percent of described poor manganese ore is: SiO 222-32, MnO 41-49, Al 2O 34-5, TFe 11-18, surplus are unavoidable impurities.
3. the slagging method of AOD stove smelting stainless steel oxidation sludge as claimed in claim 2 is characterized in that described MnO comprises MnO 2, Mn 2O 3
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103014242A (en) * 2012-12-18 2013-04-03 永兴特种不锈钢股份有限公司 Smelting slagging agent and smelting slagging method adopting AOD (Argon Oxygen Decarburization) double slag process
CN105567907A (en) * 2016-01-06 2016-05-11 山西太钢不锈钢股份有限公司 Method for controlling plastic inclusions of austenitic stainless steel
CN107217123A (en) * 2017-05-26 2017-09-29 响水恒生不锈钢铸造有限公司 A kind of AOD tappings processing method
CN107245637A (en) * 2017-06-26 2017-10-13 永兴特种不锈钢股份有限公司 A kind of AOD smelts the method and a kind of AOD furnace of high manganese stainless steel
CN110218844A (en) * 2019-05-22 2019-09-10 武汉市海易通特种材料科技有限公司 Ferrous acid calcium complexes, preparation method and the stainless steel smelting method using it
CN112342338A (en) * 2020-10-16 2021-02-09 中冶南方工程技术有限公司 Electric furnace stainless steel smelting method for controlling chromium pollution in steel slag
CN113493881A (en) * 2021-06-24 2021-10-12 江苏良工精密合金钢有限公司 Super-pure heat-resistant stainless steel bar and manufacturing process thereof
CN116005160A (en) * 2022-12-12 2023-04-25 东莞市灿煜金属制品有限公司 High-precision 316L stainless steel plate polishing process

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103014242A (en) * 2012-12-18 2013-04-03 永兴特种不锈钢股份有限公司 Smelting slagging agent and smelting slagging method adopting AOD (Argon Oxygen Decarburization) double slag process
CN103014242B (en) * 2012-12-18 2014-04-02 永兴特种不锈钢股份有限公司 Smelting slagging agent and smelting slagging method adopting AOD (Argon Oxygen Decarburization) double slag process
CN105567907A (en) * 2016-01-06 2016-05-11 山西太钢不锈钢股份有限公司 Method for controlling plastic inclusions of austenitic stainless steel
CN107217123A (en) * 2017-05-26 2017-09-29 响水恒生不锈钢铸造有限公司 A kind of AOD tappings processing method
CN107245637A (en) * 2017-06-26 2017-10-13 永兴特种不锈钢股份有限公司 A kind of AOD smelts the method and a kind of AOD furnace of high manganese stainless steel
CN107245637B (en) * 2017-06-26 2019-04-12 永兴特种不锈钢股份有限公司 A kind of AOD smelts the method and a kind of AOD furnace of high manganese stainless steel
CN110218844A (en) * 2019-05-22 2019-09-10 武汉市海易通特种材料科技有限公司 Ferrous acid calcium complexes, preparation method and the stainless steel smelting method using it
CN112342338A (en) * 2020-10-16 2021-02-09 中冶南方工程技术有限公司 Electric furnace stainless steel smelting method for controlling chromium pollution in steel slag
CN112342338B (en) * 2020-10-16 2022-05-13 中冶南方工程技术有限公司 Electric furnace stainless steel smelting method for controlling chromium pollution in steel slag
CN113493881A (en) * 2021-06-24 2021-10-12 江苏良工精密合金钢有限公司 Super-pure heat-resistant stainless steel bar and manufacturing process thereof
CN116005160A (en) * 2022-12-12 2023-04-25 东莞市灿煜金属制品有限公司 High-precision 316L stainless steel plate polishing process

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