CN101187748A - Production method of shading adhesive film - Google Patents
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- CN101187748A CN101187748A CNA2007100311814A CN200710031181A CN101187748A CN 101187748 A CN101187748 A CN 101187748A CN A2007100311814 A CNA2007100311814 A CN A2007100311814A CN 200710031181 A CN200710031181 A CN 200710031181A CN 101187748 A CN101187748 A CN 101187748A
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Abstract
Description
技术领域technical field
本发明涉及一种液晶显示面板的遮光胶膜,尤其涉及一种集中液晶显示面板光源的外框遮光胶膜的生产方法。The invention relates to a light-shielding adhesive film for a liquid crystal display panel, in particular to a method for producing a light-shielding adhesive film for an outer frame of a concentrated liquid crystal display panel light source.
背景技术Background technique
目前高科技电子产品大都向轻薄短小方向发展,特别在显示器方面,大量采用主动发光体的LCD液晶显示器,形成屏幕输出,实现将色彩丰富的画面显示在液晶显示器上。由于在液晶显示器的边缘区域,其光源分散,在液晶显示器边缘处的光效变低,使边缘区域画面比较暗淡。现有在液晶显示屏的外框贴上遮光胶膜,在一层胶膜上涂上黑色油墨,用于遮光,但涂墨工序存在着色不均匀、容易掉色的缺陷,弱化遮光效能,影响产品质量。At present, most high-tech electronic products are developing in the direction of lightness, lightness and shortness. Especially in terms of displays, a large number of LCD liquid crystal displays with active light emitters are used to form screen output and display rich-color images on the liquid crystal display. Since the light source is scattered in the edge area of the liquid crystal display, the light efficiency at the edge of the liquid crystal display becomes lower, making the picture in the edge area darker. At present, a light-shielding film is pasted on the outer frame of the liquid crystal display, and black ink is coated on a layer of film for light-shielding. However, the ink-coating process has the defects of uneven coloring and easy fading, which weakens the light-shielding performance and affects the product. quality.
发明内容Contents of the invention
针对现有技术存在的问题,本发明所要解决的技术问题是提供一种能够将液晶显示器的边缘处的光源集中的外框遮光胶膜的生产方法,使用上方便,易贴易撕,其易剥离、不粘卷、遮光效果好,可长期贴合。Aiming at the problems existing in the prior art, the technical problem to be solved by the present invention is to provide a production method of an outer frame light-shielding adhesive film capable of concentrating light sources at the edge of a liquid crystal display, which is convenient to use, easy to stick and tear, and easy to use. Peeling, non-stick roll, good shading effect, and can be pasted for a long time.
为达上述目的,本发明遮光胶膜的生产方法通过下述技术方案予以实现:In order to achieve the above object, the production method of the light-shielding film of the present invention is realized through the following technical solutions:
本发明的基于遮光胶膜的生产方法,包括下述步骤:The production method based on light-shielding adhesive film of the present invention, comprises the following steps:
①、首先进行一次贴合,将材料一离型薄膜、双面胶、辅助离型薄膜分别放置在各放料轴上并固定,然后让离型薄膜的离型面与双面胶相贴合,通过脱料板揭开双面胶本身的蓝色离型膜,并以辅助离型薄膜的离型面相贴合,贴合时注意各材料轴张力控制在15KG/CM以内;①. First, perform a lamination, place the material-release film, double-sided adhesive, and auxiliary release film on each discharge shaft and fix them, and then let the release surface of the release film and the double-sided adhesive fit together , Uncover the blue release film of the double-sided adhesive itself through the stripper plate, and attach it with the release surface of the auxiliary release film. When laminating, pay attention to controlling the axial tension of each material within 15KG/CM;
②、然后进行一次冲压,冲压第一刀时从辅助离型薄膜膜面入刀,注意定位孔全切,其它位置半切,调整好后并设定好送距45~55,经过确认后方可进行冲压;②, and then carry out a stamping. When punching the first knife, enter the knife from the surface of the auxiliary release film, pay attention to the full cutting of the positioning hole, and the half cutting of other positions. stamping;
③、进入排废程序,已冲压出来的材料需要撕去内框及边上余料,将单面胶贴合附于内框上然后将内框表层底料辅助离型薄膜揭起并卷好,卷时速度10M/分以下,张力20KG/CM以下,然后用PET透明塑料膜与撕好表层废料的材料贴合,以便撕起内框余料,速度同样是10M/分以下,张力同样是20KG/CM以下;③. Enter the waste discharge process. The stamped material needs to tear off the inner frame and the remaining material on the edge, attach the single-sided adhesive to the inner frame, and then peel off the auxiliary release film on the surface of the inner frame and roll it up. , when rolling, the speed is below 10M/min, and the tension is below 20KG/CM, and then the PET transparent plastic film is used to bond the surface waste material to tear off the remaining material of the inner frame. The speed is also below 10M/min, and the tension is also the same. Below 20KG/CM;
④、再进行二次贴合,将撕好内框废料的材料贴合,并注意要贴合另一离型薄膜的离型面,贴合时另一离型薄膜的张力要小于5KG/CM,以勉会引起贴合不良,贴合后的材料要用内径大一点的塑料管或是不锈钢管卷起,张力20KG/CM以内;④. Carry out the second lamination, paste the material with the inner frame waste torn, and pay attention to the release surface of the other release film. The tension of the other release film should be less than 5KG/CM when laminating , so as not to cause bad bonding, the bonded material should be rolled up with a plastic tube or stainless steel tube with a larger inner diameter, and the tension should be within 20KG/CM;
⑤、二次冲压,冲压第二刀时从另一离型薄膜面入刀,全部半切加工,不可切穿离型薄膜,不然会引起剥离困难等不良现象;⑤. Secondary stamping. When stamping the second knife, enter the knife from another release film surface, all half-cut processing, do not cut through the release film, otherwise it will cause adverse phenomena such as difficulty in peeling;
⑥、二次排废程序,冲压后的半成品还要进行外框废料排除,这时要使用小治具,因为直通过机器撕会有产品带起的现象,用小治具固定后用手轻轻斜拉便可;⑥. Secondary waste discharge procedure. The semi-finished product after stamping needs to be removed from the outer frame. At this time, a small jig should be used, because the product will be lifted up when it is directly torn by the machine. Use a small jig to fix it and gently Just pull it diagonally;
⑦、切断,撕过废料的产品经过剪切机并通过光线感应器,设定好每模个数进行切断,设定每大张(一大张N个产品)确保N个产品来切断(连续不变);⑦, cutting, the products torn off the waste pass through the shearing machine and the light sensor, set the number of each module to cut, and set each large sheet (a large sheet of N products) to ensure that N products are cut (continuous constant);
⑧、进行捆包工序,依检查基准对每个产品进行外观确认,合格后每40张(即200个)包装即可。⑧. Carry out the packing process, confirm the appearance of each product according to the inspection standard, and pack every 40 sheets (ie 200 pieces) after passing the test.
本发明的遮光胶膜容易撕取,便于将其快速贴覆于液晶显示器的外框,使光不透过,从而达到遮光的效果,并能有效地简化作业程序、提高生产效率。The light-shielding adhesive film of the present invention is easy to tear off, and it is convenient to quickly paste it on the outer frame of the liquid crystal display, so that light does not pass through, thereby achieving the effect of light-shielding, and can effectively simplify operation procedures and improve production efficiency.
具体实施方式Detailed ways
下面结合具体实施方式对本发明作进一步详细描述:Below in conjunction with specific embodiment the present invention is described in further detail:
本发明所采用原材料及型号:Raw materials and models adopted in the present invention:
主材:离型薄膜(HY-AS06)、双面胶(#7648)、另一离型薄膜(HY-US20)Main material: release film (HY-AS06), double-sided tape (#7648), another release film (HY-US20)
辅材:辅助离型薄膜(PET38)、单面胶(631S)、PET透明塑料膜(LMRS-50)。Auxiliary materials: auxiliary release film (PET38), single-sided adhesive (631S), PET transparent plastic film (LMRS-50).
遮光胶膜的具体生产方法包括下述步骤:The concrete production method of light-shielding adhesive film comprises the following steps:
(1)一次贴合步骤:(1) One-time bonding steps:
首先将材料一离型薄膜(HY-AS06)、双面胶(#7648)、辅助离型薄膜(PET38)分别放置在各放料轴上并固定,然后让离型薄膜(HY-AS06)的离型面与黑色双面胶(#7648)相贴合,通过脱料板揭开双面胶(#7648)本身的蓝色离型膜,并以辅助离型薄膜(PET38)的离型面相贴合,贴合时注意各材料轴张力控制在15KG/CM以内;First, place the release film (HY-AS06), double-sided adhesive tape (#7648), and auxiliary release film (PET38) on each discharge shaft and fix them, and then let the release film (HY-AS06) The release surface is attached to the black double-sided adhesive (#7648), and the blue release film of the double-sided adhesive (#7648) itself is uncovered through the stripper, and the release surface of the auxiliary release film (PET38) is used When laminating, pay attention to the axial tension of each material is controlled within 15KG/CM;
(2)一次冲压步骤:(2) One stamping step:
然后冲压第一刀时从辅助离型薄膜(PET38)膜面入刀,注意定位孔全切,其它位置半切,调整好后并设定好送距45~55,经过确认后方可进行冲压;Then when stamping the first knife, enter the knife from the auxiliary release film (PET38) film surface, pay attention to the full cutting of the positioning hole, and the half cutting of other positions. After adjustment, set the feeding distance of 45 to 55, and stamping can only be carried out after confirmation;
(3)一次排废步骤:(3) One-time waste discharge steps:
已冲压出来的材料需要撕去内框及边上余料,将单面胶(631S)贴合附于内框上然后将内框表层底料辅助离型薄膜(PET38)揭起并卷好,卷时速度10M/分以下,张力20KG/CM以下,然后用PET透明塑料膜(LMRS-50)与撕好表层废料的材料贴合,以便撕起内框余料,速度同样是10M/分以下,张力同样是20KG/CM以下;The stamped material needs to tear off the inner frame and the remaining material on the side, attach the single-sided adhesive (631S) to the inner frame, and then peel off the auxiliary release film (PET38) on the surface of the inner frame and roll it up. When rolling, the speed is below 10M/min, the tension is below 20KG/CM, and then the PET transparent plastic film (LMRS-50) is used to bond the surface waste material to tear off the remaining material of the inner frame, and the speed is also below 10M/min , the tension is also below 20KG/CM;
(4)二次贴合步骤:(4) Secondary bonding steps:
将撕好内框废料的材料贴合,并注意要贴合另一离型薄膜(HY-US20)的离型面,贴合时另一离型薄膜(HY-US20)的张力要小于5KG/CM,以勉会引起贴合不良,贴合后的材料要用内径大一点的PVC塑料管或是不锈钢管卷起,张力20KG/CM以内;Lay the materials that have been torn off the inner frame waste, and pay attention to the release surface of the other release film (HY-US20). When laminating, the tension of the other release film (HY-US20) should be less than 5KG/ CM, because it will cause poor fit, the laminated material should be rolled up with a PVC plastic pipe or stainless steel pipe with a larger inner diameter, and the tension should be within 20KG/CM;
(5)二次冲压步骤:(5) Secondary stamping steps:
冲压第二刀时从另一离型薄膜(HY-US20)面入刀,全部半切加工,不可切穿离型薄膜(HY-AS06),不然会引起剥离困难等不良现象;When stamping the second knife, enter the knife from the other side of the release film (HY-US20), all half-cut processing, do not cut through the release film (HY-AS06), otherwise it will cause adverse phenomena such as difficult peeling;
(6)二次排废步骤:(6) Secondary waste discharge steps:
冲压后的半成品还要进行外框废料排除,这时要使用小治具,因为直通过机器撕会有产品带起的现象,用小治具固定后用手轻轻斜拉便可;The semi-finished product after stamping needs to be removed from the outer frame waste. At this time, a small jig should be used, because the product will be lifted up when it is directly torn by the machine. It can be fixed with a small jig and gently pulled by hand;
(7)切断步骤:(7) Cutting steps:
撕过废料的产品经过剪切机并通过光线感应器,设定好每模个数进行切断,设定每大张(一大张N个产品)确保N个产品来切断(连续不变);The products that have been torn from the waste pass through the shearing machine and the light sensor, set the number of each module to cut, and set each large sheet (a large sheet of N products) to ensure that N products are cut (continuously unchanged);
(8)捆包步骤:(8) Packing steps:
依检查基准对每个产品进行外观确认,合格后每40张(即200个)包装即可。Check the appearance of each product according to the inspection standard, and pack it in 40 sheets (ie 200 pieces) after passing the inspection.
以上所举实施例仅用为方便举例说明本发明,并非对本发明作任何形式上的限制,任何所属技术领域中具有通常知识者,若在不脱离本发明所提技术特征的范围内,利用本发明所揭示技术内容所作出局部更动或修饰的等效实施例,并且未脱离本发明的技术特征内容,均仍属于本发明技术特征的范围内。The above-mentioned embodiments are only used to illustrate the present invention for convenience, and are not intended to limit the present invention in any form. Anyone with ordinary knowledge in the technical field can use this The equivalent embodiments of partial changes or modifications made in the technical content disclosed in the invention, and without departing from the technical features of the present invention, still fall within the scope of the technical features of the present invention.
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