CN101186008B - Method for manufacturing non-machining leaf blade roll milling mould - Google Patents
Method for manufacturing non-machining leaf blade roll milling mould Download PDFInfo
- Publication number
- CN101186008B CN101186008B CN2007101590735A CN200710159073A CN101186008B CN 101186008 B CN101186008 B CN 101186008B CN 2007101590735 A CN2007101590735 A CN 2007101590735A CN 200710159073 A CN200710159073 A CN 200710159073A CN 101186008 B CN101186008 B CN 101186008B
- Authority
- CN
- China
- Prior art keywords
- model face
- rolling
- rolling model
- blank
- mould
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Abstract
The invention relates to a manufacturing method used for manufacturing a non-redundancy blade rolling mould, belonging to the mould processing filed. The manufacturing process is sequentially carried out according to the following steps: roughcast is forged, which adopts a three-time forging and three-time drawing; a single side redundancy of 3 to 5mm is preserved ahead in a raw processing; a moulding surface is controlled by an NC milling machine to a benchmark positioning, with a 0.3mm single redundancy of the moulding surface; a heat treatment is carried out to lead the hardness to reach HRC58-62; an internal hole is processed and an assembling size is processed; the moulding surface is milled fine again to preserve a 0.2 to 0.3mm redundancy; a milling and grinding is carried out by anNC system and a manual process; a magnetic force flaw detection is carried out in the end. The processing method has high accuracy and lower surface corrugation degree, and can manufacture a mould with equal structure and high anti-pressure strength.
Description
Technical field
The invention belongs to metal cold working field, particularly about making the molded making method of rolling that no-residual length leaf uses.
Background technology
Making no-residual length leaf employing cold working rolling method is present a kind of new technology, wherein the rolling mould is that cold rolling blade is out of shape key instrument, making most drawing and the special-purpose models of relying on of rolling mould at present makes by hand, the result is that labour intensity is big, mould and die accuracy is low, and the product percent of pass that goes out with this mould is low, the cost height, do not satisfy new work engine, the specification requirement of high-pressure compressor blade.
Summary of the invention
At the prior art weak point, the invention provides a kind of mould even tissue, compression strength is big, rolls mould precision height, and is little by the rolled piece surface waviness, and long service life is suitable for the manufacture method of a kind of non-machining leaf blade roll milling mould of suitability for industrialized production.
The technical solution adopted for the present invention to solve the technical problems is to carry out according to the following steps
(1) blank forging;
(2) roughing blank;
(3) rolling model face is milled in the roughing numerical control;
(4) heat treatment;
The benchmark of (5) fine finishining rolling model face;
(6) processing outline;
(7) rolling model face is milled in the fine finishining numerical control;
(8) finish to gauge rolling model face, dyeing inspection applying degree is not less than 75%;
(9) rolling model face is checked;
(10) the rolling mould is carried out magnetic crack detection.
Wherein blank forging is the Cr12MoV blank to be carried out three big and heavy stones three pull out and handle to form the circle base, and carries out the carbide segregation inspection, changes over to down after qualified and goes on foot operation; Roughing blank material is to remove the blank surplus, monolateral made allowance 3～5mm, and the benchmark of inspection rolling model face meets the requirements and changes down the step operation over to; It is to locate with the benchmark of roughing rolling model face that rolling model face is milled in the roughing numerical control, roughing rolling model face on annulus, and it is 0.3mm that rolling model face list size is reserved surplus, changes down the step operation over to after inspection meets the requirements; Heat treatment is that the made blank of rolling model face is milled in the roughing numerical control, heat-treats.Hardness is HRC58～62, changes down the step operation over to after inspection meets the requirements; Fine finishining is that the endoporus of the rolling mould blank after the heat treatment and the fitted position of two sides are carried out fine finishining, changes down the step operation over to after inspection meets the requirements; The processing outline is that the blank through roughing rolling model face is cut into 3 rolling die topography profiles, changes down the step operation over to after inspection meets the requirements; It is that the rolling mould after the cutting is contained on the anchor clamps that rolling model face is milled in the fine finishining numerical control, on high-speed milling machine, uses carbide-tipped milling cutter, finish-milling rolling model face, and rolling model face size surplus is 0.2～0.3mm, changes down the step operation over to after inspection meets the requirements; The blank of finishing to gauge rolling model face and being milling through the fine finishining numerical control behind the type is contained on the special-purpose cubing, manually carry out correction of the flank shape, the gap that check result should meet between model and rolling model face is not more than 0.02mm, dyeing inspection applying degree is not less than 75%, surface roughness is Ra0.1～0.2, in order to guarantee the percent ripple of blade, require the adjacent two sections Y direction variation in the rolling model face to be not more than 0.01mm, whole rolling model face Y direction variation is not more than 0.02mm, changes down the step operation over to after inspection meets the requirements; Magnetic crack detection is that the rolling mould that produces through 1～8 step is carried out magnetic crack detection, and the result mustn't have crackle.
Good effect of the present invention is: the mould even tissue, and compression strength is big, rolls mould precision height, and rolling mould surface waviness is little, and long service life is suitable for the manufacture method of a kind of non-machining leaf blade roll milling mould of suitability for industrialized production.
The specific embodiment
A kind of manufacture method of non-machining leaf blade roll milling mould is to carry out according to the following steps:
(1) blank forging;
(2) roughing blank;
(3) rolling model face is milled in the roughing numerical control;
(4) heat treatment;
The benchmark of (5) fine finishining rolling model face;
(6) processing outline;
(7) rolling model face is milled in the fine finishining numerical control;
(8) finish to gauge rolling model face, dyeing inspection applying degree is not less than 75%;
(9) rolling model face is checked;
(10) the rolling mould is carried out magnetic crack detection.
Wherein blank forging is the Cr12MoV blank to be carried out three big and heavy stones three pull out and handle to form the circle base, and carries out the carbide segregation inspection, changes over to down after qualified and goes on foot operation; Roughing blank material is to remove the blank surplus, monolateral made allowance 3～5mm, and the benchmark of inspection rolling model face meets the requirements and changes down the step operation over to; It is to locate with the benchmark of roughing rolling model face that rolling model face is milled in the roughing numerical control, roughing rolling model face on annulus, and it is 0.3mm that rolling model face list size is reserved surplus, changes down the step operation over to after inspection meets the requirements; Heat treatment is that the made blank of rolling model face is milled in the roughing numerical control, heat-treats.Hardness is HRC58～62, changes down the step operation over to after inspection meets the requirements; Fine finishining is that the endoporus of the rolling mould blank after the heat treatment and the fitted position of two sides are carried out fine finishining, changes down the step operation over to after inspection meets the requirements; The processing outline is that the blank through roughing rolling model face is cut into 3 rolling die topography profiles, changes down the step operation over to after inspection meets the requirements; It is that the rolling mould after the cutting is contained on the anchor clamps that rolling model face is milled in the fine finishining numerical control, on high-speed milling machine, uses carbide-tipped milling cutter, finish-milling rolling model face, and rolling model face size surplus is 0.2～0.3mm, changes down the step operation over to after inspection meets the requirements; The blank of finishing to gauge rolling model face and being milling through the fine finishining numerical control behind the type is contained on the special-purpose cubing, manually carry out correction of the flank shape, the gap that check result should meet between model and rolling model face is not more than 0.02mm, dyeing inspection applying degree is not less than 75%, surface roughness is Ra0.1～0.2, in order to guarantee the percent ripple of blade, require the adjacent two sections Y direction variation in the rolling model face to be not more than 0.01mm, whole rolling model face Y direction variation is not more than 0.02mm, changes down the step operation over to after inspection meets the requirements; Magnetic crack detection is that the rolling mould that produces through 1～8 step is carried out magnetic crack detection, and the result mustn't have crackle.
Claims (2)
1. the manufacture method of a non-machining leaf blade roll milling mould: it is characterized in that carrying out according to the following steps: (1) blank forging, described blank forging is the Cr12MoV blank to be carried out three big and heavy stones three pull out processing formation circle base, and carry out the carbide segregation inspection, change down the step operation over to after qualified; (2) roughing blank, described roughing blank are to remove the blank surplus, monolateral made allowance 3～5mm, and the benchmark of inspection rolling model face meets the requirements and changes down the step operation over to; (3) rolling model face is milled in the roughing numerical control, it is to locate with the benchmark of roughing rolling model face that rolling model face is milled in described roughing numerical control, roughing rolling model face on annulus, it is 0.3mm that rolling model face list size is reserved surplus, changes down the step operation over to after inspection meets the requirements; (4) heat treatment, described heat treatment are that the made blank of rolling model face is milled in the roughing numerical control, heat-treat, and hardness is HRC58～62, change down the step operation over to after inspection meets the requirements; The benchmark of (5) fine finishining rolling model face, described fine finishining rolling model face is that the endoporus of the rolling mould blank after the heat treatment and the fitted position of two sides are carried out fine finishining, after change over to down the step operation; (6) processing outline, described processing outline are that the blank through roughing rolling model face is cut into 3 rolling die topography profiles, after change over to down and go on foot operation; (7) rolling model face is milled in the fine finishining numerical control, it is that the rolling mould after the cutting is contained on the anchor clamps that rolling model face is milled in described fine finishining numerical control, on high-speed milling machine, use carbide-tipped milling cutter, finish-milling rolling model face, rolling model face size surplus is 0.2～0.3mm, changes down the step operation over to after inspection meets the requirements; (8) finish to gauge rolling model face, the described rolling model face of finishing to gauge is that the blank that mills through the fine finishining numerical control behind the rolling model face is contained on the special-purpose cubing, manually carry out correction of the flank shape, the gap that check result should meet between model and rolling model face is not more than 0.02mm, dyeing inspection applying degree is not less than 75%, surface roughness is Ra0.1～0.2, in order to guarantee the percent ripple of blade, require the adjacent two sections Y direction variation in the rolling model face to be not more than 0.01mm, whole rolling model face Y direction variation is not more than 0.02mm, changes down the step operation over to after inspection meets the requirements; (9) rolling model face is checked, (10) carry out magnetic crack detection to the rolling mould.
2. the manufacture method of non-machining leaf blade roll milling mould according to claim 1 is characterized in that described magnetic crack detection is that the rolling mould is carried out magnetic crack detection, and the result mustn't have crackle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007101590735A CN101186008B (en) | 2007-12-21 | 2007-12-21 | Method for manufacturing non-machining leaf blade roll milling mould |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007101590735A CN101186008B (en) | 2007-12-21 | 2007-12-21 | Method for manufacturing non-machining leaf blade roll milling mould |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101186008A CN101186008A (en) | 2008-05-28 |
| CN101186008B true CN101186008B (en) | 2010-12-01 |
Family
ID=39478745
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2007101590735A Expired - Fee Related CN101186008B (en) | 2007-12-21 | 2007-12-21 | Method for manufacturing non-machining leaf blade roll milling mould |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101186008B (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102310315B (en) * | 2011-08-02 | 2013-02-06 | 东阳市金艺科技有限公司 | Flat machine triangle processing technology |
| CN103286532B (en) * | 2013-05-13 | 2017-01-25 | 沈阳黎明航空发动机(集团)有限责任公司 | Technique for processing stator blades |
| CN103586648B (en) * | 2013-11-13 | 2016-02-03 | 南京金鑫传动设备有限公司 | A kind of processing method of rectangular spline |
| CN103659201B (en) * | 2013-12-15 | 2015-12-30 | 无锡透平叶片有限公司 | A kind of processing technology adopting the turbine blade of the anti-water erosion of laser melting coating |
| CN103659207B (en) * | 2013-12-23 | 2015-12-09 | 上海爱知锻造有限公司 | A kind of manufacturing process of trim die of crankshaft forging |
| CN105382503B (en) * | 2015-12-17 | 2018-06-29 | 沈阳鼓风机集团齿轮压缩机有限公司 | A kind of processing method and device of suction port of compressor guide vane |
| CN106239071B (en) * | 2016-08-25 | 2018-08-07 | 北汽福田汽车股份有限公司 | A kind of die processing method |
-
2007
- 2007-12-21 CN CN2007101590735A patent/CN101186008B/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN101186008A (en) | 2008-05-28 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101186008B (en) | Method for manufacturing non-machining leaf blade roll milling mould | |
| CN102303223B (en) | Process flow for machining lower punching die | |
| CN104440004B (en) | A kind of processing method of PCD cutting edge roundness | |
| CN101554700B (en) | Processing method of screw rotor hob | |
| CN103567729A (en) | Hub extrusion die casting manufacturing process | |
| CN103586652A (en) | Process for machining male and female dies | |
| CN110039268B (en) | Processing method of cold-extruded high-wear-resistance bearing outer ring | |
| CN103506822B (en) | A kind of processing method of advanced High Temperature Resistant Polyimide Composites retainer | |
| CN105665805B (en) | One kind is hardened the special indexable hat rose cutter of steel mold | |
| CN105562717A (en) | Numerical control turning method for large deep cavity structure of aircraft engine disc part | |
| CN112171215B (en) | Environment-friendly preparation method of medium and small-diameter diamond circular saw blade matrix | |
| CN106001769A (en) | Production process of saw web base body | |
| CN101664867A (en) | Manufacturing method of numerical control benders | |
| CN103991039A (en) | Method for machining rotor of screw compressor through formation CBN grinding wheel | |
| CN110480288B (en) | Machining method of precision forging die for tibial platform artificial joint | |
| CN104400370A (en) | Processing technology for concave and convex mold | |
| CN107598128A (en) | The manufacturing process of high-effect wheel hub mold | |
| CN100457318C (en) | Plate type wedge lateral rolling forming method for eccentric step shalf | |
| CN102145445A (en) | Ultraprecise drum-shaped roller and processing method thereof | |
| CN105014308A (en) | Manufacturing method of miniature steel balls | |
| CN201755686U (en) | Nested hot cemented carbide ball end mill | |
| CN102848152B (en) | Processing method of manipulators | |
| CN206578195U (en) | Generator progressive die die block | |
| CN103272949B (en) | Machining method for female die with stepped holes | |
| CN101469711A (en) | Technique for processing sliding blade of rotary vane type compressor |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20101201 Termination date: 20131221 |