CN101182413A - A kind of manufacturing method of rare earth aluminate matrix fluorescent powder - Google Patents

A kind of manufacturing method of rare earth aluminate matrix fluorescent powder Download PDF

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CN101182413A
CN101182413A CNA2007101911223A CN200710191122A CN101182413A CN 101182413 A CN101182413 A CN 101182413A CN A2007101911223 A CNA2007101911223 A CN A2007101911223A CN 200710191122 A CN200710191122 A CN 200710191122A CN 101182413 A CN101182413 A CN 101182413A
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phosphor
powder
aluminate
crushing
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CN101182413B (en
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何锦华
梁超
蒋建清
董岩
邵起越
张超
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Jiangsu Borui Photoelectric Co ltd
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Sobute New Materials Co Ltd
Southeast University
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Abstract

一种铝酸盐基质荧光粉的制造方法,包括原料预处理、湿法混料、一次高温空气合成、一次粉碎分级、二次高温还原、二次分级及表面包覆七个步骤,最终得到表面包覆有MgO膜的铝酸盐荧光粉成品。本发明的方法充分结合湿化学法和固相反应法以及现代气流粉碎分级技术的优点,通过对合成原料的预处理以及湿法混料工艺,提高了合成原料的反应活性,同时结合高温固相法及气流分级技术,可对荧光粉的中心粒径及其分布实现有效控制,最终可制造出发光效率高且粒径细小分布集中的荧光粉产品,具有显著的应用前景。A method for manufacturing aluminate-based fluorescent powder, including seven steps of raw material pretreatment, wet mixing, high-temperature air synthesis, crushing and classification, high-temperature reduction, secondary classification, and surface coating, and finally obtains a surface Finished aluminate phosphor coated with MgO film. The method of the present invention fully combines the advantages of the wet chemical method, the solid phase reaction method and the modern jet milling and classification technology, and improves the reactivity of the synthetic raw material through the pretreatment of the synthetic raw material and the wet mixing process. The method and airflow classification technology can effectively control the central particle size and distribution of the phosphor, and finally can produce phosphor products with high luminous efficiency and fine particle size distribution, which have significant application prospects.

Description

一种稀土铝酸盐基质荧光粉的制造方法 A kind of manufacturing method of rare earth aluminate matrix fluorescent powder

技术领域technical field

本发明涉及一种铝酸盐基质荧光粉的制造方法,特别涉及等离子体平板显示器(PDP)用荧光粉及发光二极管用荧光粉的制造方法,属于发光材料领域,。The invention relates to a method for manufacturing an aluminate matrix phosphor, in particular to a method for manufacturing a phosphor for a plasma panel display (PDP) and a phosphor for a light-emitting diode, and belongs to the field of luminescent materials.

背景技术Background technique

彩色等离子平板显示器(Plasma Display Panel,PDP)是利用惰性混合气体放电产生的真空紫外线(VUV)激发荧光粉,实现显像目的。PDP用荧光粉的激发波长范围为100~200nm,主要的激发带在147nm和172nm附近。The color plasma display panel (Plasma Display Panel, PDP) uses the vacuum ultraviolet (VUV) generated by the discharge of the inert mixed gas to excite the phosphor to achieve the purpose of imaging. The excitation wavelength range of phosphor powder for PDP is 100-200nm, and the main excitation bands are around 147nm and 172nm.

目前最常用用于PDP领域的红绿蓝三基色荧光粉的成分为:红粉(Y2O3:Eu3+,(Y,Gd)BO3:Eu3+),绿粉(ZnSiO4:Mn2+,BaAl12O19:Mn2+),蓝粉(BaMgAl10O17∶Eu2+)这几种荧光粉由于其具有良好的发光效率及化学稳定性,已被广泛地应用于等离子显示器领域。The composition of the red, green and blue tricolor phosphors most commonly used in the PDP field is: red powder (Y 2 O 3 :Eu 3+ , (Y,Gd)BO 3 :Eu 3+ ), green powder (ZnSiO 4 :Mn 2+ , BaAl 12 O 19 :Mn 2+ ), blue powder (BaMgAl 10 O 17 :Eu 2+ ), these phosphors have been widely used in plasma displays due to their good luminous efficiency and chemical stability. field.

目前铝酸盐基质绿粉(Ba1-z,Srx,Mgy)O·aAl2O3:Mnz(其中0<x≤1,0<y≤1.5,0.01<z≤0.5,a为处于1~23之间的整数)和铝酸盐基质蓝粉(Ba1-m,Srn,Mgp)0·bAl2O3:Eum(其中0≤n≤1,0<p<2,0.005<m≤0.2,b为处于1~23之间的整数)由于在发光效率、色纯度及化学稳定性等各方面的综合优势,成为PDP用荧光粉的首选。因而,针对此类铝酸盐基质体系的蓝粉或绿粉的研制一直以来是研究界关注的重点。At present, aluminate-based green powder (Ba 1-z , Sr x , Mg y )O·aAl 2 O 3 :Mn z (where 0<x≤1, 0<y≤1.5, 0.01<z≤0.5, a is an integer between 1 and 23) and aluminate matrix blue powder (Ba 1-m , Sr n , Mg p )0·bAl 2 O 3 :Eu m (wherein 0≤n≤1, 0<p<2 , 0.005<m≤0.2, b is an integer between 1 and 23) due to its comprehensive advantages in luminous efficiency, color purity and chemical stability, it has become the first choice for PDP phosphors. Therefore, the development of blue powder or green powder for this kind of aluminate matrix system has always been the focus of the research community.

近两年来,为了迎接即将到来的数字化及高清显示的要求,PDP显示屏的分辨率已由原先VGA级(852×480)逐渐向XGA或WXGA级(1280×720)甚至更高的等级发展,与此相适应,PDP面板内的障蔽间距将进一步减小,由此对荧光粉的粒径指标提出了更高的要求,即要求荧光粉不仅具有较高的发光效率外,还须具备更加细小的中心粒径和更为集中的粒度分布特性。正因如此,兼具细粒径和高发光性能一直是制约高品质PDP荧光粉的技术瓶颈,被认为是衡量PDP荧光粉品质的一项关键指标,因而如何获得出光效高同时具有细小粒径及其窄分布的制造技术就成为PDP荧光粉的核心技术。In the past two years, in order to meet the upcoming digital and high-definition display requirements, the resolution of the PDP display screen has gradually developed from the original VGA level (852×480) to XGA or WXGA level (1280×720) or even higher. Corresponding to this, the barrier spacing in the PDP panel will be further reduced, thus putting forward higher requirements for the particle size index of the phosphor, that is, the phosphor must not only have a higher luminous efficiency, but also have a finer particle size. Central particle size and more concentrated particle size distribution characteristics. Because of this, fine particle size and high luminous performance have always been the technical bottleneck restricting high-quality PDP phosphors, and are considered to be a key indicator to measure the quality of PDP phosphors. Therefore, how to obtain high light efficiency and fine particle size And its narrow distribution manufacturing technology has become the core technology of PDP phosphor.

目前,国外商用PDP用铝酸盐基质荧光粉仍然多采用高温固相反应法制备得到。高温固相法具有工艺流程简单,产品品质稳定等优点。但在合成过程中为了保证物相在较低温度下得以合成,一般需要通过添加助熔剂以达到上述目的。但由此会导致粉体产生较为严重点烧结,颗粒之间粘连严重,必须通过机械粉碎,才能使粉体粒径降低以满足实际使用要求。因此,开发出发光效率高并兼具细小的粉体粒径的铝酸盐基质荧光粉一直是研究人员关注的重点。At present, aluminate-based phosphors for foreign commercial PDPs are still mostly prepared by high-temperature solid-state reaction methods. The high-temperature solid-phase method has the advantages of simple process flow and stable product quality. However, in order to ensure that the phase is synthesized at a lower temperature during the synthesis process, it is generally necessary to add a flux to achieve the above purpose. However, this will lead to more serious point sintering of the powder, and serious adhesion between the particles. It must be crushed mechanically to reduce the particle size of the powder to meet the actual use requirements. Therefore, the development of aluminate-based phosphors with high luminous efficiency and fine powder particle size has always been the focus of researchers.

为了达到此目的,人们又相继在共沉淀法、溶胶一凝胶、喷雾热解及燃烧法等湿化学法上进行大量的研制和尝试,尽管也取得了不同程度的进展和成果,但迄今为止,由于这些湿化学法在工艺控制、品质保障、成本等不同方面存在不足,仍难以应用于实际生产。In order to achieve this goal, people have successively carried out a large number of researches and attempts on wet chemical methods such as coprecipitation method, sol-gel method, spray pyrolysis and combustion method. However, due to the shortcomings of these wet chemical methods in process control, quality assurance, cost and other aspects, it is still difficult to apply to actual production.

发明内容Contents of the invention

本发明要解决的就是上述现有技术存在的问题,提供了一种铝酸盐基质荧光粉的制造方法,以获得高亮度、细粒径的PDP用铝酸盐荧光粉,满足未来高清晰度PDP显示体更高要求。The present invention aims to solve the problems existing in the above-mentioned prior art, and provides a method for manufacturing aluminate-based phosphors to obtain high-brightness, fine-grained aluminate phosphors for PDPs to meet the requirements of future high-definition phosphors. PDP displays have higher requirements.

本发明将固相法和湿化学法各自的优点合理的进行结合,制备的荧光粉不仅具有较高的发光效率,同时还可保证荧光粉颗粒结晶度不受损失的前提下,获得更为细小的粒径和更窄的分布宽度,从而可更好地满足实际使用要求。The present invention rationally combines the respective advantages of the solid-phase method and the wet chemical method, and the prepared phosphor not only has higher luminous efficiency, but also can obtain finer phosphor particles without loss of crystallinity. The particle size and narrower distribution width can better meet the actual use requirements.

本发明所述铝酸盐基质荧光粉为铝酸盐基质绿粉(Ba1-z,Srx,Mgy)O·aAl2O3:Mnz(其中0<x≤1,0<y≤1.5,0.01<z≤0.5,a为处于1~23之间的整数)和铝酸盐基质蓝粉(Ba1-m,Srn,Mgp)O·bAl2O3:Eum(其中0≤n≤1,0<p<2,0.005≤m≤0.2,b为处于1~23之间的整数),制造方法包括以下步骤:The aluminate-based fluorescent powder of the present invention is aluminate-based green powder (Ba 1-z , Sr x , Mg y )O·aAl 2 O 3 :Mn z (wherein 0<x≤1, 0<y≤ 1.5, 0.01<z≤0.5, a is an integer between 1 and 23) and aluminate matrix blue powder (Ba 1-m , Sr n , Mg p )O·bAl 2 O 3 :Eu m (wherein 0 ≤n≤1, 0<p<2, 0.005≤m≤0.2, b is an integer between 1 and 23), the manufacturing method includes the following steps:

(1)原料预处理(1) Raw material pretreatment

按铝酸盐基质荧光粉的化学结构式将合成铝酸盐荧光粉的各种原料分散到摩尔浓度为0.1M~2.0M的酸溶液中,调节pH值至2~5,搅拌、静置浸泡后离心分离脱水,再洗涤至上清液呈中性;According to the chemical structure formula of aluminate-based phosphors, disperse various raw materials for the synthesis of aluminate phosphors into an acid solution with a molar concentration of 0.1M-2.0M, adjust the pH value to 2-5, stir and stand for soaking Centrifuge and dehydrate, then wash until the supernatant is neutral;

(2)湿法混料(2) wet mixing

取NH4F、HBO3中的至少一种化合物与BaF2以任意重量比混合作为反应促进剂溶于已洗至中性的荧光粉原料悬浮液中,搅拌、静置后烘干;前述反应促进剂的用量为荧光粉原料重量的0.5~10%;Mix at least one compound among NH 4 F and HBO 3 with BaF 2 in any weight ratio as a reaction accelerator, dissolve it in the phosphor powder raw material suspension that has been washed to neutral, stir, let it stand, and then dry it; the above reaction The dosage of the accelerator is 0.5-10% of the weight of the phosphor raw material;

(3)一次高温空气合成(3) Primary high temperature air synthesis

将烘干的粉体在空气气氛下加热至1300~1600℃,保温2~12h,随炉冷却至室温出炉;Heat the dried powder to 1300-1600°C in an air atmosphere, keep it warm for 2-12 hours, and cool it to room temperature with the furnace;

(4)一次粉碎分级(4) Primary crushing and grading

将合成的粉块粉碎分级至中心粒径D50为≤3.5μm、D10≥1μm、D90≤7μm的一次烧成粉体。The synthesized powder blocks are crushed and classified into primary fired powders with a central particle diameter of D50≤3.5μm, D10≥1μm, and D90≤7μm.

(5)二次高温还原(5) Secondary high temperature reduction

将一次高温空气合成得到的粉体置于高温氢气炉中,加热至1200~1550℃,保温2~12h,随炉冷却至室温出炉,得到荧光粉;Put the powder obtained by one high-temperature air synthesis into a high-temperature hydrogen furnace, heat it to 1200-1550°C, keep it warm for 2-12 hours, and cool it to room temperature with the furnace to get the phosphor;

(6)二次分级(6) Secondary classification

将二次还原得到的荧光粉再次进行分级,得到中心粒径D50为≤3.2μm、D10≥1μm、D90≤6μm的荧光粉;The phosphor powder obtained by the secondary reduction is classified again to obtain phosphors with a central particle diameter of D50 ≤ 3.2 μm, D10 ≥ 1 μm, and D90 ≤ 6 μm;

(7)表面包覆(7) Surface coating

将二次分级后的荧光粉洗涤至上清夜呈中性后,取占荧光粉重量的0.5~20%的MgCl2,与荧光粉一起配制浓度为0.2~10%的荧光粉悬浮液,经超声分散、水浴保温后搅拌成荧光粉悬浮液;将摩尔浓度为0.25~2M的NH3·H2O溶液以滴加方式加入荧光粉悬浮液中,调节溶液pH值至8~10范围内后结束滴加,继续保温并搅拌后离心分离,用洗涤至中性,再经脱水、烘干后,在空气中加热至200~400℃,保温30~120min,随炉冷却,即得到最终表面包覆有MgO膜的铝酸盐荧光粉成品。Wash the phosphor powder after secondary classification until the supernatant is neutral, take 0.5-20% MgCl 2 of the phosphor powder weight, and prepare phosphor suspension with a concentration of 0.2-10% together with the phosphor powder, and disperse it by ultrasonic 1. After keeping warm in a water bath, stir to form a phosphor suspension; add NH 3 ·H 2 O solution with a molar concentration of 0.25-2M into the phosphor suspension in a dropwise manner, and adjust the pH value of the solution to a range of 8-10 before ending the dripping. Add, continue to keep warm and stir, then centrifuge, wash with water until neutral, then dehydrate and dry, heat to 200-400°C in the air, keep warm for 30-120min, and cool with the furnace to get the final surface coated with MgO film aluminate phosphor finished product.

前述步骤(1)中所述酸溶液为HNO3或HCl溶液,搅拌时间为30~240min,静置浸泡时间为6~48h,采用蒸馏水或去离子水洗涤至上清液呈中性。The acid solution described in the aforementioned step (1) is HNO 3 or HCl solution, the stirring time is 30-240 min, the soaking time is 6-48 h, and the distilled water or deionized water is used to wash until the supernatant is neutral.

前述步骤(2)中的搅拌时间为30~300min后,静置时间为1~12h,烘干温度为80~200℃。步骤(2)中反应促进剂的重量占荧光粉原料总重量的优选为1~5%。After the stirring time in the aforementioned step (2) is 30-300 min, the standing time is 1-12 h, and the drying temperature is 80-200° C. The weight of the reaction accelerator in step (2) is preferably 1-5% of the total weight of the phosphor raw material.

前述步骤(4)所述一次粉碎分级是将合成的粉快首先加入采用颚式破碎机中进行一次粗碎,再将颚破粉碎得到的粉粒加入采用刚玉辊破粉碎机中进一步粉碎至粉末状态,最后将辊破得到的粉体加入气流粉碎分级机进行分级。其中颚式破碎机优选采用刚玉板作为内衬的颚式破碎机。步骤(4)中粉碎分级得到的一次烧成粉体的中心粒径优选为D50为≤3.2μm,D10≥1μm,D90≤6μm。The primary crushing and grading of the aforementioned step (4) is to firstly add the synthesized powder to a jaw crusher for primary crushing, and then add the powder obtained by crushing the jaw crusher into a corundum roller crushing machine for further crushing to powder state, and finally the powder obtained by the roll crushing is put into the jet mill classifier for classification. Among them, the jaw crusher is preferably a jaw crusher with a corundum plate as the inner lining. The central particle size of the primary fired powder obtained by crushing and classifying in step (4) is preferably such that D50 is ≤3.2 μm, D10 ≥ 1 μm, and D90 ≤ 6 μm.

前述步骤(6)所述二次分级采用气流分级机进行。得到中心粒径D50为≤3.0μm,D10≥1μm,D90≤6μm的荧光粉。The secondary classification described in the aforementioned step (6) is carried out using an air classifier. Phosphor powder with central particle diameter D50≤3.0μm, D10≥1μm and D90≤6μm is obtained.

前述步骤(7)中采用40~100℃的去离子水或蒸馏水将分级后的荧光粉洗涤至上清夜呈中性;超声分散的时间为10~30min;水浴保温的温度为20~60℃,水浴时间为30~120min;采用高速搅拌机以100~800rpm/min的转速搅拌荧光粉悬浮液;NH3·H2O溶液的滴加速率为2~50ml/min,结速滴加后继续保温并搅拌的时间为0.5~6h;离心分离后用去离子水洗涤至中性,再用无水乙醇脱水,80~150℃烘干。In the aforementioned step (7), use 40-100°C deionized water or distilled water to wash the classified fluorescent powder until the supernatant is neutral; the ultrasonic dispersion time is 10-30 minutes; the temperature of the water bath is 20-60°C, and the water bath The time is 30-120min; use a high-speed mixer to stir the phosphor suspension at a speed of 100-800rpm/min; the dropping rate of the NH 3 ·H 2 O solution is 2-50ml/min, continue to keep warm and stir after the speed is dropped The time is 0.5-6h; after centrifugation, wash with deionized water until neutral, then dehydrate with absolute ethanol, and dry at 80-150°C.

步骤(7)中MgCl2占荧光粉重量优选为2.5~7.5%。In the step (7), MgCl 2 preferably accounts for 2.5-7.5% by weight of the phosphor powder.

步骤(7)中滴加NH3·H2O调节溶液pH值优选至8~9。In step (7), NH 3 ·H 2 O is added dropwise to adjust the pH value of the solution to preferably 8-9.

本发明具有如下优点:The present invention has the following advantages:

(1)采用HNO3或HCl水溶液对合成荧光粉的原料在酸性条件下进行预先处理,可对合成铝酸盐荧光粉的所用的Al2O3、BaCO3、MgO、Eu2O3及MnCO3等原料的表面官能团类型及其表面活性加以调节,这对于在后续高温合成工序中有效降低合成温度将起到非常有利的作用。(1) Using HNO 3 or HCl aqueous solution to pre-treat the raw materials of synthetic phosphors under acidic conditions, the Al 2 O 3 , BaCO 3 , MgO, Eu 2 O 3 and MnCO used in the synthesis of aluminate phosphors can be The surface functional group types and surface activity of 3 and other raw materials are adjusted, which will play a very beneficial role in effectively reducing the synthesis temperature in the subsequent high-temperature synthesis process.

(2)特别采用了NH4F或H3BO3等可水溶的化合物作为反应促进剂,NH4F和H3BO3溶解后,电离产生的F-离子或BO3 3-离子可在已经过酸性预处理的荧光粉合成原料的粉体表面形成均匀吸附,由此,可大幅度减少促进剂的用量,避免合成的粉体发生严重烧结或粘连,有利于获得粒径细小的荧光粉。(2) Water-soluble compounds such as NH 4 F or H 3 BO 3 are specially used as reaction accelerators. After NH 4 F and H 3 BO 3 are dissolved, the F - ions or BO 3 3- ions generated by ionization can be used in the already The powder surface of the raw material for phosphor powder synthesis with peracid pretreatment forms a uniform adsorption, thereby greatly reducing the amount of accelerator used, avoiding severe sintering or adhesion of the synthesized powder, and is conducive to obtaining phosphor powder with fine particle size.

(3)两次采用气流分级机对荧光粉的一次合成粉体及二次还原粉体进行粉碎、分级。一方面,由于气流式粉碎分级机的工作原理是依靠粉体之间的高速碰撞,破碎来达到降低粒径的目的,因而就可有效避免或降低传统以研磨为主的球磨机所带来的表面结晶度损失。另一方面,通过气流分级,还可将对粉体中过细或过粗大部分粉体筛选出去,从而可有效保证荧光粉中心粒径及粒径的分布,这对于满足高清等离子显示器的涂覆和显示要求将非常有利。(3) The primary synthesis powder and the secondary reduction powder of the phosphor are crushed and classified by an airflow classifier twice. On the one hand, because the working principle of the airflow crushing and classifying machine is to rely on the high-speed collision and crushing between the powders to achieve the purpose of reducing the particle size, it can effectively avoid or reduce the surface damage caused by the traditional ball mill mainly grinding. Crystallinity loss. On the other hand, through the airflow classification, it is also possible to screen out most of the powder that is too fine or too coarse, so as to effectively ensure the central particle size and particle size distribution of the phosphor powder, which is very important for the coating and application of high-definition plasma displays. A showing request would be very beneficial.

(4)通过对荧光粉进行表面包覆MgO,可有效降低荧光粉的涂覆工序所带来的热劣化。原因在于荧光粉表层的MgO膜可有效阻隔灼烧过程中外界氧[O]的侵入,从而避免了荧光粉中激发中心Mn2+(或Eu2+)被氧化成Mn3+(或Eu3+);在PDP工作状态,包膜还缓解高能离子轰击及真空紫外线(VUV)的辐照所带来的工作劣化,延长PDP的工作寿命。(4) By coating the surface of the fluorescent powder with MgO, the thermal degradation caused by the coating process of the fluorescent powder can be effectively reduced. The reason is that the MgO film on the surface of the phosphor can effectively block the intrusion of external oxygen [O] during burning, thereby preventing the excitation center Mn 2+ (or Eu 2+ ) in the phosphor from being oxidized to Mn 3+ (or Eu 3 + ); in the PDP working state, the envelope can also alleviate the work deterioration caused by high-energy ion bombardment and vacuum ultraviolet (VUV) irradiation, and prolong the working life of the PDP.

(6)由于MgO具有较高的二次电子发射系数,因此作为包膜材料,还可以起到降低荧光粉点火电压的作用,从而降低能耗。(6) Since MgO has a high secondary electron emission coefficient, as a coating material, it can also play a role in reducing the ignition voltage of the phosphor, thereby reducing energy consumption.

(7)本方法有效结合的高温固相法、超细粉体粉碎和分级技术以及粉体表面改性等技术的优势,工艺简单,易于控制。相对于共沉淀、溶胶-凝胶、喷雾热解等湿法,本发明所提供的制造方法在成本控制以及生产控制方面更具有优势,易于实现规模化生产。(7) The method effectively combines the advantages of high-temperature solid-phase method, ultra-fine powder crushing and classification technology, and powder surface modification technology, and the process is simple and easy to control. Compared with wet methods such as co-precipitation, sol-gel, spray pyrolysis, etc., the manufacturing method provided by the present invention has more advantages in cost control and production control, and is easy to realize large-scale production.

具体实施方式Detailed ways

实施例1Example 1

1)原料预处理1) Raw material pretreatment

按照Ba0.85MgAl10O17:Eu0.06的化学结构式,分别称取BaCO313.98g、MgO 3.33g、Al2O341.67g、Eu2O30.88g。置于摩尔浓度为0.2M的HNO3水溶液中,调节pH值至2,搅拌30min后,静置浸泡6h后,离心分离脱水,再用蒸馏水(或去离子水)洗涤至上清液呈中性。According to the chemical structural formula of Ba 0.85 MgAl 10 O 17 :Eu 0.06 , 13.98 g of BaCO 3 , 3.33 g of MgO, 41.67 g of Al 2 O 3 , and 0.88 g of Eu 2 O 3 were weighed. Place in HNO3 aqueous solution with a molar concentration of 0.2M, adjust the pH value to 2, stir for 30 minutes, let stand for soaking for 6 hours, centrifuge and dehydrate, and then wash with distilled water (or deionized water) until the supernatant is neutral.

2)湿法混料2) wet mixing

称取NH4F(0.5~10%)0.9g溶于已洗至中性的荧光粉原料悬浮液中,搅拌50min后,静置1h,80℃烘干。Weigh 0.9 g of NH 4 F (0.5-10%) and dissolve it in the phosphor powder raw material suspension that has been washed to neutral, stir for 50 min, let stand for 1 h, and dry at 80°C.

3)一次高温空气合成3) One-time high-temperature air synthesis

在空气气氛下置于高温炉内,加热至1300℃,保温6h,随炉冷却至室温出炉;Put it in a high-temperature furnace under an air atmosphere, heat it to 1300 ° C, keep it warm for 6 hours, and cool it to room temperature with the furnace;

4)一次气流粉碎分级4) One-time jet milling and grading

将烧成的粉快先加入采用刚玉板作为内衬的颚式破碎机中进行一次粗碎,再将颚破粉碎得到的粉粒加入采用刚玉辊破粉碎机中进一步粉碎至粉末状态。最后将辊破得到的粉体加入气流粉碎分级机,得到中心粒径(D50)为≤3.5μm,D10≥1μm,D90≤7μm的一次烧成粉体。Put the calcined powder into the jaw crusher with corundum plate as the inner liner for primary crushing, and then put the powder obtained by the jaw crusher into the corundum roller crusher for further crushing to powder state. Finally, the powder obtained by roller crushing is added to the jet mill classifier to obtain a primary firing powder with a central particle size (D50) ≤ 3.5 μm, D10 ≥ 1 μm, and D90 ≤ 7 μm.

5)二次高温还原5) Secondary high temperature reduction

将分级得到的一次合成粉体放入坩埚内,置于高温氢气炉中,加热至1350℃,保温3h,随炉冷却至室温出炉,即得到烧成的荧光粉。Put the primary synthetic powder obtained by classification into a crucible, place it in a high-temperature hydrogen furnace, heat it to 1350°C, keep it warm for 3 hours, and cool it to room temperature with the furnace to get the fired phosphor.

(6)二次分级(6) Secondary classification

将二次还原得到的荧光粉将再次采用气流分级机进行分级,得到中心粒径(D50)为≤3.2μm,D10≥1μm,D90≤6μm的荧光粉。The phosphor powder obtained by the secondary reduction will be classified again by an airflow classifier to obtain a phosphor powder with a central particle diameter (D50) ≤ 3.2 μm, D10 ≥ 1 μm, and D90 ≤ 6 μm.

(7)表面包覆(7) Surface coating

用去离子水(或蒸馏水)将分级后的荧光粉用60℃的去离子水洗涤至上清夜呈中性后,称取MgCl20.29g(0.5~20%),与荧光粉一起配制浓度为0.5%的荧光粉悬浮液,超声分散10min,水浴保温50℃,一边以100rpm/min的转速搅拌荧光粉悬浮液,一边将用摩尔浓度为0.25M的NH3·H2O溶液以3ml/min的滴速加入荧光粉悬浮液中,调节溶液pH值至8,停止氨水溶液滴加,并继续保温并搅拌1h后,离心分离,用去离子水洗涤至中性,再用无水乙醇脱水,80℃烘干,空气中加热至200℃,保温30min,随炉冷却,即得到最终表面包覆有MgO膜的铝酸盐蓝色荧光粉成品。Wash the graded fluorescent powder with deionized water (or distilled water) with deionized water at 60°C until the supernatant is neutral, then weigh 0.29g (0.5-20%) of MgCl 2 and prepare it with the fluorescent powder at a concentration of 0.5 % fluorescent powder suspension, ultrasonically dispersed for 10min, kept at 50°C in a water bath, while stirring the phosphor suspension at a speed of 100rpm/min, while stirring the phosphor suspension with a molar concentration of 0.25M NH 3 ·H 2 O solution at a rate of 3ml/min Add the phosphor suspension into the phosphor suspension at a dropping speed, adjust the pH value of the solution to 8, stop the dripping of the ammonia solution, continue to keep warm and stir for 1 hour, centrifuge, wash with deionized water until neutral, and then dehydrate with absolute ethanol, 80 ℃ drying, heating to 200 ℃ in the air, holding the temperature for 30min, and cooling with the furnace to obtain the finished product of aluminate blue phosphor coated with MgO film on the surface.

实施例2Example 2

按照与实施例1相同的化学配比和预处理工艺处理原料,取NH4F0.15g与BaF20.28g,分散与荧光粉悬浮液中,搅拌30min后,静置6h,100℃烘干后置于高温炉内,1500℃保温4h,随炉冷却至室温出炉;将烧成的粉快先加入采用刚玉板作为内衬的颚式破碎机中进行一次粗碎,再将颚破粉碎得到的粉粒加入采用刚玉辊破粉碎机中进一步粉碎至粉末状态。最后将辊破得到的粉体加入气流粉碎分级机,得到中心粒径(D50)为≤3.5μm,D10≥1μm,D90≤7μm的一次烧成粉体。将分级得到的一次合成粉体放入坩埚内,置于高温氢气炉中,1450℃保温6h,随炉冷却至室温出炉,将二次还原得到的荧光粉将再次采用气流分级机进行分级,得到中心粒径(D50)为≤3.2μm,D10≥1μm,D90≤6μm的荧光粉。Treat raw materials according to the same chemical ratio and pretreatment process as in Example 1, take 0.15g of NH 4 F and 0.28g of BaF 2 , disperse them in the phosphor suspension, stir for 30min, let stand for 6h, and dry at 100°C Put it in a high-temperature furnace, hold it at 1500°C for 4 hours, and cool it to room temperature with the furnace; put the fired powder into a jaw crusher with a corundum plate as the inner liner for primary crushing, and then crush the jaw crusher to obtain The powder is added to a corundum roller crusher for further crushing to a powder state. Finally, the powder obtained by roller crushing is fed into the jet mill classifier to obtain a primary firing powder with a central particle size (D50) ≤ 3.5 μm, D10 ≥ 1 μm, and D90 ≤ 7 μm. Put the primary synthetic powder obtained by classification into a crucible, place it in a high-temperature hydrogen furnace, keep it warm at 1450°C for 6 hours, and then cool it to room temperature with the furnace and leave the furnace. The phosphor powder obtained by the secondary reduction will be classified again by an airflow classifier to obtain Phosphor powder with a central particle size (D50) ≤ 3.2 μm, D10 ≥ 1 μm, and D90 ≤ 6 μm.

用去离子水(或蒸馏水)将分级后的荧光粉用80℃的去离子水洗涤至上清夜呈中性后,称取MgCl20.6g(0.5~20%),与荧光粉一起配制浓度为0.5%的荧光粉悬浮液,超声分散10min,水浴保温50℃,一边以400rpm/min的转速搅拌荧光粉悬浮液,一边将用摩尔浓度为0.05M的NH3·H2O溶液以15ml/min的滴速加入荧光粉悬浮液中,调节溶液pH值至9,停止氨水溶液滴加,并继续保温并搅拌1h后,离心分离,用去离子水洗涤至中性,再用无水乙醇脱水,120℃烘干,空气中加热至300℃,保温30min,随炉冷却,即得到最终表面包覆有MgO膜的铝酸盐蓝色荧光粉成品。Wash the graded fluorescent powder with deionized water (or distilled water) with deionized water at 80°C until the supernatant is neutral, then weigh 0.6g (0.5-20%) of MgCl 2 and prepare it with the fluorescent powder at a concentration of 0.5 % phosphor suspension, ultrasonically disperse for 10min, keep warm in a water bath at 50°C, stir the phosphor suspension at a speed of 400rpm/min, and mix the NH 3 ·H 2 O solution with a molar concentration of 0.05M at 15ml/min Add the phosphor suspension into the phosphor suspension at a dropping speed, adjust the pH value of the solution to 9, stop the dripping of the ammonia solution, continue to keep warm and stir for 1 hour, centrifuge, wash with deionized water until neutral, and then dehydrate with absolute ethanol, 120 ℃ drying, heating to 300 ℃ in the air, holding the temperature for 30 minutes, and cooling with the furnace to obtain the final product of aluminate blue phosphor coated with MgO film on the surface.

实施例3Example 3

按照与实施例1相同的化学配比和预处理工艺处理原料,取NH4F1.2g与H3BO32.5g,分散与荧光粉悬浮液中,搅拌30min后,静置12h,100℃烘干后置于高温炉内,1550℃保温3h,随炉冷却至室温出炉;将烧成的粉快先加入采用刚玉板作为内衬的颚式破碎机中进行一次粗碎,再将颚破粉碎得到的粉粒加入采用刚玉辊破粉碎机中进一步粉碎至粉末状态。最后将辊破得到的粉体加入气流粉碎分级机,得到中心粒径(D50)为≤3.5μm,D10≥1μm,D90≤7μm的一次烧成粉体。将分级得到的一次合成粉体放入坩埚内,置于高温氢气炉中,1400℃保温3h,随炉冷却至室温出炉,将二次还原得到的荧光粉将再次采用气流分级机进行分级,得到中心粒径(D50)为≤3.2μm,D10≥1μm,D90≤6μm的荧光粉。Treat raw materials according to the same chemical ratio and pretreatment process as in Example 1, take 1.2g of NH 4 F and 2.5g of H 3 BO 3 , disperse them in the phosphor suspension, stir for 30 minutes, let stand for 12 hours, and bake at 100°C After drying, put it in a high-temperature furnace, keep it warm at 1550 ° C for 3 hours, and then cool it to room temperature with the furnace; put the fired powder into a jaw crusher with a corundum plate as the inner liner for primary crushing, and then crush the jaw crusher The obtained powder is added to a corundum roller crusher for further crushing to a powder state. Finally, the powder obtained by roller crushing is added to the jet mill classifier to obtain a primary firing powder with a central particle size (D50) ≤ 3.5 μm, D10 ≥ 1 μm, and D90 ≤ 7 μm. Put the primary synthetic powder obtained by classification into a crucible, place it in a high-temperature hydrogen furnace, keep it warm at 1400°C for 3 hours, and then cool it to room temperature with the furnace and leave the furnace. The phosphor powder obtained by the secondary reduction will be classified again by an airflow classifier to obtain Phosphor powder with a central particle size (D50) ≤ 3.2 μm, D10 ≥ 1 μm, and D90 ≤ 6 μm.

用去离子水(或蒸馏水)将分级后的荧光粉用100℃的去离子水洗涤至上清夜呈中性后,称取MgCl22.85g(0.5~20%),与荧光粉一起配制浓度为2.5%的荧光粉悬浮液,超声分散,水浴保温80℃,一边以400rpm/min的转速搅拌荧光粉悬浮液,一边将用摩尔浓度为0.05M的NH3·H2O溶液以6ml/min的滴速加入荧光粉悬浮液中,调节溶液pH值至10,停止氨水溶液滴加,并继续保温并搅拌6h后,离心分离,用去离子水洗涤至中性,再用无水乙醇脱水,120℃烘干,空气中加热至300℃,保温60min,随炉冷却,即得到最终表面包覆有MgO膜的铝酸盐蓝色荧光粉成品。Use deionized water (or distilled water) to wash the graded phosphor powder with deionized water at 100°C until the supernatant is neutral, then weigh 2.85g (0.5-20%) of MgCl 2 and prepare it with the phosphor powder at a concentration of 2.5 % phosphor suspension, ultrasonically dispersed, kept at 80°C in a water bath, while stirring the phosphor suspension at a speed of 400rpm/min, dripping NH 3 ·H 2 O solution with a molar concentration of 0.05M at a rate of 6ml/min Quickly add the fluorescent powder suspension, adjust the pH value of the solution to 10, stop the dripping of the ammonia solution, continue to keep warm and stir for 6 hours, centrifuge, wash with deionized water until neutral, and then dehydrate with absolute ethanol at 120°C Drying, heating to 300°C in the air, holding the temperature for 60 minutes, and cooling with the furnace, the final product of aluminate blue phosphor coated with MgO film on the surface is obtained.

实施例4Example 4

1)原料预处理1) Raw material pretreatment

按照Ba0.95Mg0.82Al12O19:Mn0.15的化学结构式,分别称取BaCO315.62g、MgO 2.73g、Al2O350.5g、MnCO31.44g。置于摩尔浓度为0.1M的HNO3水溶液中,调节pH值至3,搅拌60min后,静置浸泡6h后,离心分离脱水,再用蒸馏水(或去离子水)洗涤至上清液呈中性。According to the chemical structural formula of Ba 0.95 Mg 0.82 Al 12 O 19 :Mn 0.15 , 15.62 g of BaCO 3 , 2.73 g of MgO, 50.5 g of Al 2 O 3 , and 1.44 g of MnCO 3 were weighed. Place in a HNO3 aqueous solution with a molar concentration of 0.1M, adjust the pH value to 3, stir for 60 minutes, let stand and soak for 6 hours, centrifuge and dehydrate, and then wash with distilled water (or deionized water) until the supernatant is neutral.

2)湿法混料2) wet mixing

称取NH4F(0.5~10%)1.41g和溶于已洗至中性的荧光粉原料悬浮液中,搅拌50min后,静置3h,80℃烘干。Weigh 1.41g of NH 4 F (0.5-10%) and dissolve it in the phosphor powder raw material suspension that has been washed to neutral, stir for 50 minutes, let stand for 3 hours, and dry at 80°C.

3)一次高温空气合成3) One-time high-temperature air synthesis

在空气气氛下置于高温炉内,加热至1550℃,保温8h,随炉冷却至室温出炉;Put it in a high-temperature furnace under an air atmosphere, heat it to 1550 ° C, keep it warm for 8 hours, and cool it to room temperature with the furnace;

4)一次气流粉碎分级4) One-time jet milling and grading

将烧成的粉快先加入采用刚玉板作为内衬的颚式破碎机中进行一次粗碎,再将颚破粉碎得到的粉粒加入采用刚玉辊破粉碎机中进一步粉碎至粉末状态。最后将辊破得到的粉体加入气流粉碎分级机,得到中心粒径(D50)为≤3.5μm,D10≥1μm,D90≤7μm的一次烧成粉体。Put the calcined powder into the jaw crusher with corundum plate as the inner liner for primary crushing, and then put the powder obtained by the jaw crusher into the corundum roller crusher for further crushing to powder state. Finally, the powder obtained by roller crushing is added to the jet mill classifier to obtain a primary firing powder with a central particle size (D50) ≤ 3.5 μm, D10 ≥ 1 μm, and D90 ≤ 7 μm.

5)二次高温还原5) Secondary high temperature reduction

将分级得到的一次合成粉体放入坩埚内,置于高温氢气炉中,加热至1450℃,保温6h,随炉冷却至室温出炉,即得到烧成的荧光粉。Put the primary synthetic powder obtained by classification into a crucible, place it in a high-temperature hydrogen furnace, heat it to 1450°C, keep it warm for 6 hours, and cool it to room temperature with the furnace to get the fired phosphor.

(6)二次分级(6) Secondary classification

将二次还原得到的荧光粉将再次采用气流分级机进行分级,得到中心粒径(D50)为≤3.2μm,D10≥1μm,D90≤6μm的荧光粉。The phosphor powder obtained by the secondary reduction will be classified again by an airflow classifier to obtain a phosphor powder with a central particle diameter (D50) ≤ 3.2 μm, D10 ≥ 1 μm, and D90 ≤ 6 μm.

(7)表面包覆(7) Surface coating

用去离子水(或蒸馏水)将分级后的荧光粉用80℃的去离子水洗涤至上清夜呈中性后,称取MgCl23.33g(0.5~20%),与荧光粉一起配制浓度为1.5%的荧光粉悬浮液,超声分散10min,水浴保温50℃,一边以100rpm/min的转速搅拌荧光粉悬浮液,一边将用摩尔浓度为0.25M的NH3·H2O溶液以3ml/min的滴速加入荧光粉悬浮液中,调节溶液pH值至8,停止氨水溶液滴加,并继续保温并搅拌3h后,离心分离,用去离子水洗涤至中性,再用无水乙醇脱水,80℃烘干,空气中加热至200℃,保温30min,随炉冷却,即得到最终表面包覆有MgO膜的铝酸盐绿色荧光粉成品。Wash the graded fluorescent powder with deionized water (or distilled water) with deionized water at 80°C until the supernatant is neutral, then weigh 3.33g (0.5-20%) of MgCl 2 and prepare it with the fluorescent powder at a concentration of 1.5 % fluorescent powder suspension, ultrasonically dispersed for 10min, kept at 50°C in a water bath, while stirring the phosphor suspension at a speed of 100rpm/min, while stirring the phosphor suspension with a molar concentration of 0.25M NH 3 ·H 2 O solution at a rate of 3ml/min Add it into the fluorescent powder suspension at a dropping speed, adjust the pH value of the solution to 8, stop the dripping of the ammonia solution, continue to keep warm and stir for 3 hours, then centrifuge, wash with deionized water until neutral, and then dehydrate with absolute ethanol, 80 ℃ drying, heating to 200 ℃ in the air, holding the temperature for 30 minutes, and cooling with the furnace to obtain the final product of aluminate green phosphor coated with MgO film on the surface.

实施例5Example 5

按照与实施例4相同的成分和(1)~(6)步的合成工艺生产得到中心粒径(D50)为≤3.2μm,D10≥1μm,D90≤6μm的荧光粉。用去离子水(或蒸馏水)将分级后的荧光粉用60℃的去离子水洗涤至上清夜呈中性后,称取MgCl24.56g(0.5~20%),与荧光粉一起配制浓度为1.0%的荧光粉悬浮液,超声分散15min,水浴保温60℃,一边以100rpm/min的转速搅拌荧光粉悬浮液,一边将用摩尔浓度为0.2M的NH3·H2O溶液以5ml/min的滴速加入荧光粉悬浮液中,调节溶液pH值至9,停止氨水溶液滴加,并继续保温并搅拌6h后,离心分离,用去离子水洗涤至中性,再用无水乙醇脱水,80℃烘干,空气中加热至350℃,保温30min,随炉冷却,即得到最终表面包覆有MgO膜的铝酸盐绿色荧光粉成品。According to the same composition as in Example 4 and the synthesis process of steps (1) to (6), phosphor powder with a central particle size (D50) ≤ 3.2 μm, D10 ≥ 1 μm, and D90 ≤ 6 μm was produced. Wash the graded fluorescent powder with deionized water (or distilled water) with deionized water at 60°C until the supernatant is neutral, then weigh 4.56g (0.5-20%) of MgCl 2 and prepare it with the fluorescent powder at a concentration of 1.0 % phosphor suspension, ultrasonically dispersed for 15min, kept at 60°C in a water bath, while stirring the phosphor suspension at a speed of 100rpm/min, while stirring the phosphor suspension with a molar concentration of 0.2M NH 3 ·H 2 O solution at 5ml/min Add the phosphor suspension into the phosphor suspension at a dropping speed, adjust the pH value of the solution to 9, stop the dripping of the ammonia solution, and continue to keep warm and stir for 6 hours, then centrifuge, wash with deionized water until neutral, and then dehydrate with absolute ethanol, 80 ℃ drying, heating to 350 ℃ in the air, holding the temperature for 30 minutes, and cooling with the furnace to obtain the final product of aluminate green phosphor coated with MgO film on the surface.

Claims (10)

1.一种铝酸盐基质荧光粉的制造方法,其特征在于荧光粉的制造包括以下步骤:1. A method for producing an aluminate matrix phosphor, characterized in that the manufacture of the phosphor comprises the following steps: (1)原料预处理(1) Raw material pretreatment 按铝酸盐基质荧光粉的化学结构式将合成铝酸盐荧光粉的各种原料分散到摩尔浓度为0.1M~2.0M的酸溶液中,调节pH值至2~5,搅拌、静置浸泡后离心分离脱水,再洗涤至上清液呈中性;According to the chemical structure formula of aluminate-based phosphors, disperse various raw materials for the synthesis of aluminate phosphors into an acid solution with a molar concentration of 0.1M-2.0M, adjust the pH value to 2-5, stir and stand for soaking Centrifuge and dehydrate, then wash until the supernatant is neutral; (2)湿法混料(2) wet mixing 取NH4F、HBO3中的至少一种化合物与BaF2以任意重量比混合作为反应促进剂溶于已洗至中性的荧光粉原料悬浮液中,搅拌、静置后烘干;前述反应促进剂的用量为荧光粉原料重量的0.5~10%;Mix at least one compound among NH 4 F and HBO 3 with BaF 2 in any weight ratio as a reaction accelerator, dissolve it in the phosphor powder raw material suspension that has been washed to neutral, stir, let it stand, and then dry it; the above reaction The dosage of the accelerator is 0.5-10% of the weight of the phosphor raw material; (3)一次高温空气合成(3) Primary high temperature air synthesis 将烘干的粉体在空气气氛下加热至1300~1600℃,保温2~12h,随炉冷却至室温出炉;Heat the dried powder to 1300-1600°C in an air atmosphere, keep it warm for 2-12 hours, and cool it to room temperature with the furnace; (4)一次粉碎分级(4) Primary crushing and grading 将合成的粉块粉碎分级至中心粒径D50为≤3.5μm、D10≥1μm、D90≤7μm的一次烧成粉体。The synthesized powder blocks are crushed and classified into primary fired powders with a central particle diameter of D50≤3.5μm, D10≥1μm, and D90≤7μm. (5)二次高温还原(5) Secondary high temperature reduction 将一次高温空气合成得到的粉体置于高温氢气炉中,加热至1200~1550℃,保温2~12h,随炉冷却至室温出炉,得到荧光粉;Put the powder obtained by one high-temperature air synthesis into a high-temperature hydrogen furnace, heat it to 1200-1550°C, keep it warm for 2-12 hours, and cool it to room temperature with the furnace to get the phosphor; (6)二次分级(6) Secondary classification 将二次还原得到的荧光粉再次进行分级,得到中心粒径D50为≤3.2μm、D10≥1μm、D90≤6μm的荧光粉;The phosphor powder obtained by the secondary reduction is classified again to obtain phosphors with a central particle diameter of D50 ≤ 3.2 μm, D10 ≥ 1 μm, and D90 ≤ 6 μm; (7)表面包覆(7) Surface coating 将二次分级后的荧光粉洗涤至上清夜呈中性后,取占荧光粉重量的0.5~20%的MgCl2,与荧光粉一起配制浓度为0.2~10%的荧光粉悬浮液,经超声分散、水浴保温后搅拌成荧光粉悬浮液;将摩尔浓度为0.25~2M的NH3·H2O溶液以滴加方式加入荧光粉悬浮液中,调节溶液pH值至8~10范围内后结束滴加,继续保温并搅拌后离心分离,用洗涤至中性,再经脱水、烘干后,在空气中加热至200~400℃,保温30~120min,随炉冷却,即得到最终表面包覆有MgO膜的铝酸盐荧光粉成品。Wash the phosphor powder after secondary classification until the supernatant is neutral, take 0.5-20% MgCl 2 of the phosphor powder weight, and prepare phosphor suspension with a concentration of 0.2-10% together with the phosphor powder, and disperse it by ultrasonic 1. After keeping warm in a water bath, stir to form a phosphor suspension; add NH 3 ·H 2 O solution with a molar concentration of 0.25-2M into the phosphor suspension in a dropwise manner, and adjust the pH value of the solution to a range of 8-10 before ending the dripping. Add, continue to keep warm and stir, then centrifuge, wash with water until neutral, then dehydrate and dry, heat to 200-400°C in the air, keep warm for 30-120min, and cool with the furnace to get the final surface coated with MgO film aluminate phosphor finished product. 2.按照权利要求1所述铝酸盐基质荧光粉的制造方法,其特征在于步骤(1)中所述酸溶液为HNO3或HCl溶液,搅拌时间为30~240min,静置浸泡时间为6~48h,采用蒸馏水或去离子水洗涤至上清液呈中性。2. according to the manufacture method of the described aluminate matrix fluorescent powder of claim 1, it is characterized in that the acid solution described in step (1) is HNO3 or HCl solution, and stirring time is 30~240min, and standing immersion time is 6 ~48h, wash with distilled or deionized water until the supernatant is neutral. 3.按照权利要求1所述铝酸盐基质荧光粉的制造方法,其特征在于步骤(2)中的搅拌时间为30~300min后,静置时间为1~12h,烘干温度为80~200℃。3. according to the manufacture method of aluminate matrix fluorescent powder described in claim 1, it is characterized in that after the stirring time in step (2) is 30~300min, standing time is 1~12h, and drying temperature is 80~200 ℃. 4.按照权利要求1或3所述铝酸盐基质荧光粉的制造方法,其特征在步骤(2)中反应促进剂的重量占荧光粉原料总重量的1~5%。4. According to the manufacturing method of the aluminate matrix phosphor according to claim 1 or 3, it is characterized in that in step (2), the weight of the reaction accelerator accounts for 1-5% of the total weight of the phosphor raw material. 5.按照权利要求1所述铝酸盐基质荧光粉的制造方法,其特征在于步骤(4)所述一次粉碎分级是将合成的粉快首先加入采用颚式破碎机中进行一次粗碎,再将颚破粉碎得到的粉粒加入采用刚玉辊破粉碎机中进一步粉碎至粉末状态,最后将辊破得到的粉体加入气流粉碎分级机进行分级。5. according to the manufacture method of the described aluminate matrix fluorescent powder of claim 1, it is characterized in that step (4) described primary pulverization classification is that the powder that synthesizes is first added in adopting jaw crusher to carry out primary crushing, and then The powder obtained by crushing the jaw crusher is added to the corundum roller crusher for further crushing to a powder state, and finally the powder obtained by the roller crushing is fed into the jet crushing and classifying machine for classification. 6.按照权利要求1或5所述铝酸盐基质荧光粉的制造方法,其特征在于步骤(4)中粉碎分级得到的一次烧成粉体的中心粒径D50为≤3.2μm,D10≥1μm,D90≤6μm。6. According to claim 1 or 5, the method for producing aluminate-based fluorescent powder is characterized in that the central particle diameter D50 of the primary fired powder obtained by crushing and classifying in step (4) is ≤3.2 μm, and D10≥1 μm , D90≤6μm. 7.按照权利要求1所述铝酸盐基质荧光粉的制造方法,其特征在于步骤(6)所述二次分级采用气流分级机进行。得到中心粒径D50为≤3.0μm,D10≥1μm,D90≤6μm的荧光粉。7. The method for producing aluminate matrix phosphor according to claim 1, characterized in that the secondary classification in step (6) is performed by an airflow classifier. Phosphor powder with central particle diameter D50≤3.0μm, D10≥1μm and D90≤6μm is obtained. 8.按照权利要求1所述铝酸盐基质荧光粉的制造方法,其特征在于步骤(7)中采用40~100℃的去离子水或蒸馏水将分级后的荧光粉洗涤至上清夜呈中性;超声分散的时间为10~30min;水浴保温的温度为20~60℃,时间为30~120min;采用高速搅拌机以100~800rpm/min的转速搅拌荧光粉悬浮液;NH3·H2O溶液的滴加速率为2~50ml/min,结速滴加后继续保温并搅拌的时间为0.5~6h;离心分离后用去离子水洗涤至中性,再用无水乙醇脱水,80~150℃烘干。8. According to the method for producing aluminate matrix phosphor according to claim 1, it is characterized in that in step (7), the phosphor powder after classification is washed with deionized water or distilled water at 40-100°C until the supernatant is neutral; The time for ultrasonic dispersion is 10-30 minutes; the temperature of water bath insulation is 20-60 ° C, and the time is 30-120 minutes; the phosphor suspension is stirred at a speed of 100-800 rpm/min by a high-speed mixer; the NH 3 ·H 2 O solution The dropping rate is 2-50ml/min, and the time for keeping warm and stirring after the speed-dropping is 0.5-6h; after centrifugation, wash with deionized water until neutral, then dehydrate with absolute ethanol, and dry at 80-150°C Dry. 9.按照权利要求1或8所述铝酸盐基质荧光粉的制造方法,其特征在于在步骤(7)中MgCl2占荧光粉重量的2.5~7.5%。9. The method for producing aluminate matrix phosphor according to claim 1 or 8, characterized in that in step (7), MgCl 2 accounts for 2.5-7.5% of the phosphor weight. 10.按照权利要求1或8所述铝酸盐基质荧光粉的制造方法,其特征在于步骤(7)中滴加NH3·H2O调节溶液pH值至8~9。10. The method for producing aluminate-based phosphor according to claim 1 or 8, characterized in that in step (7), NH 3 ·H 2 O is added dropwise to adjust the pH value of the solution to 8-9.
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