The processing method of arc orbit tunnel hole and device thereof
Technical field
The present invention relates to a kind of method and processing unit (plant) thereof of on mould, processing arc orbit tunnel hole.
Background technology
On some mould, need to design hole, arc-shaped rail tunnel sometimes, as the most common be so-called banana formula cast gate.At present, the method in processing hole, arc-shaped rail tunnel has three kinds on mould, a kind of is on most widely used single coordinate electric spark shaping mill (the English EDM of abbreviation), because this single coordinate electric spark shaping mill can only carry out the vertical feed campaign, so, when needs processing hole, arc-shaped rail tunnel, must earlier the die part in this hole of preparation processing be done a mold component separately, mold component cuts along hole, arc-shaped rail tunnel axial direction symmetry, make mold component become two parts, then with shape and size with need the corresponding to electrode in hole, arc-shaped rail tunnel of machine-shaping to be vertically mounted on single coordinate electric spark shaping mill, allow electrode move up and down, on the opposite face of two parts of mold component, erode away respectively hole, arc-shaped rail tunnel half, then, two parts with mold component are spliced into an integral body again, have just become a complete hole, arc-shaped rail tunnel, then this mold component are assemblied in the corresponding site of mould.The method operation more complicated in hole, this processing arc-shaped rail tunnel, and also has a quite insoluble problem, it is exactly produced in this way mould, the product of producing with this mould again, on the outer surface of product, can stay the splicing seams of mould, influence the outward appearance of product, but, because the equipment price of this single coordinate electric spark shaping mill is relatively cheap, so, a lot of Mould Machining producers all are furnished with this equipment, also with this method processing hole, arc-shaped rail tunnel.Second method is to utilize multi-coordinate such as three-dimensional, five coordinate electric spark shaping mills (also claiming three, five EDM), because this equipment can be three or five direction motions, so can process hole, high-quality arc-shaped rail tunnel, but this kind equipment generally has only integrated mill just can be equipped with owing to cost an arm and a leg, also just be mainly used to complex-shaped surface moulds such as processing revolution screw thread, swiveling gear, sidewise hole, be used to process its processing cost of hole, arc-shaped rail tunnel and also do not calculate.The third method is exactly to adopt the method for casting forming, utilize compression mod to come casting forming processing to have the goods in hole, arc-shaped rail tunnel exactly, this method only is suitable for the production of the goods that have hole, arc-shaped rail tunnel of extensive single size, because, open a cover compression mod, for small lot batch manufacture, the cost of its product can be very high, and every cover die can only design the size in hole, a kind of arc-shaped rail tunnel.
Summary of the invention
First goal of the invention of the present invention is to overcome the problems referred to above, a kind of processing method of arc orbit tunnel hole is provided to society, this method can realize at single coordinate electric spark shaping mill, and need not do the mold component that cuts away half separately, next uses this method, and no matter batch size can be processed, and how many costs can not increase.
Second goal of the invention of the present invention provides a kind of can the realization at single coordinate electric spark shaping mill, and need not do the mold component that cuts away half separately, and next uses this method processing unit (plant) no matter batch size can be processed.
Technical scheme of the present invention is: the processing method in hole, a kind of arc track tunnel, design a kind of device, this device can change over the crankmotion of electrode with back and forth moving up and down of single coordinate electric spark shaping mill connector, make the center arc trajectory of the electrode track head of electrode at processed mould upper edge electrode track head, the afterbody from the head of electrode track head to the electrode track head little by little erodes away and electrode track head shapes corresponding tunnel hole.
A kind of device of realizing above-mentioned processing method, comprise clamping rod, gear, rotating shaft, electrode and base, described rotating shaft is arranged on the base, described gear is arranged on an end of described rotating shaft, described electrode comprises electrode connecting portion and the electrode track head that is connected as a single entity with electrode connecting portion, described electrode is arranged on the other end of described rotating shaft by electrode connecting portion, is provided with tooth bar on described clamping rod, described tooth bar and described gears engaged.
Be provided with guide finger on described base, described guiding locks on the opposite face that is posted on the tooth bar on the described clamping rod.
Described base comprises base plate, described base plate is provided with first gripper shoe and second gripper shoe that is arranged in parallel, on described first gripper shoe, be provided with first through hole, on described second gripper shoe, be provided with second through hole, described first through hole is concentric horizontally disposed with second through hole, and described rotating shaft passes first through hole and second through hole.
Be provided with the clutch shaft bearing and second bearing in described first through hole and second through hole, described rotating shaft passes the clutch shaft bearing and second bearing.
The described clutch shaft bearing and second bearing are thrust bearings.
Advantage of the present invention is: use method and apparatus of the present invention can utilize single coordinate electric spark shaping mill need not cut mould open, and the purpose that realizes processing hole, arc track tunnel, only need to change different electrodes, just can reach processing different size and different batches, both make the purpose in the hole, arc track tunnel that is small lot.
Description of drawings
Fig. 1 is the perspective view of an embodiment of the present invention;
Fig. 2 is Fig. 1 plan structure schematic diagram;
Cut open structural representation among Fig. 3 Fig. 2;
Fig. 4 is the right TV structure schematic diagram of Fig. 2;
Fig. 5 is that the electrode among Fig. 1 amplifies the back perspective view.
The specific embodiment
The processing method in hole, a kind of arc track tunnel of the present invention is: design a kind of device, will narrate device below in conjunction with the accompanying drawings and be exactly wherein a kind of, obviously, as long as this device can change over the crankmotion of electrode with back and forth moving up and down of single coordinate electric spark shaping mill connector, make the center arc trajectory of the electrode track head of electrode at processed mould upper edge electrode track head, the device that the afterbody from the head of electrode track head to the electrode track head little by little erodes away with electrode track head shapes corresponding tunnel hole all is fine.
See also Fig. 1 to Fig. 3, it is a kind of device of realizing above-mentioned processing method, comprise clamping rod 1, gear 2, rotating shaft 3, electrode 4 and base 5, described rotating shaft 3 is arranged on the base 5, described gear 2 is arranged on an end of described rotating shaft 3, described electrode 4 comprises electrode connecting portion 41 and the electrode track that is connected as a single entity with electrode connecting portion 41 42, described electrode 4 is arranged on the other end of described rotating shaft 3 by electrode connecting portion 41, on described clamping rod 1, be provided with tooth bar 11, described tooth bar 11 and described gear 2 engagements.Described base 5 comprises base plate 51, described base plate 51 is provided with first gripper shoe 52 and second gripper shoe 53 that is arranged in parallel, on described first gripper shoe 52, be provided with first through hole, on described second gripper shoe 53, be provided with second through hole, described first through hole is concentric horizontally disposed with second through hole, be provided with the clutch shaft bearing 6 and second bearing 7 in described first through hole and second through hole, described rotating shaft 3 passes the clutch shaft bearing 6 and second bearing 7.The described clutch shaft bearing and second bearing are thrust bearings.For rigid bearing 6,7 better, also be provided with bearing (ball) cover 9,10 in this example, bearing (ball) cover 9,10 is connected on first gripper shoe 52 and second gripper shoe 53 by screw.
See also Fig. 4, Fig. 4 is the right TV structure schematic diagram of Fig. 2.From figure as can be known, be provided with guide finger 8 on described base 5, described guide finger 8 is close on the opposite face 12 of the tooth bar 11 on the described clamping rod 1, is used to control the gap between tooth bar 11 and the gear 2, and play the guiding role, and prevents tooth bar 11 rotations.
See also Fig. 5, Fig. 5 is the perspective view after the electrode among Fig. 1 amplifies.From figure as can be known, described electrode 4 comprises electrode connecting portion 41 and the electrode track that is connected as a single entity with electrode connecting portion 41 42, is provided with D shape hole 43 on described electrode connecting portion 41, can prevent that electrode connecting portion 41 from rotating with respect to rotating shaft 3.Described electrode track 42 is similar to banana, and just die industry is commonly called as banana formula electrode track head.Certainly, this electrode track 42 also can be designed to other shape as required.
The present invention in use, clamping rod 1 is fastened on single coordinate electric spark shaping mill connector, start single coordinate electric spark shaping mill, single coordinate electric spark shaping mill drives clamping rod 1 and pumps, tooth bar 11 driven gears 2 on the clamping rod 1 rotate back and forth, gear 2 drives electrode 4 by rotating shaft 3 then and back and forth rotates, the head 421 of electrode track the 42 processed mould of corrosion desire that at first discharges, so repeatedly, the electrode track of electrode 4 42 will be at the center arc trajectory of processed mould upper edge electrode track head, and 42 afterbody 422 little by little discharges and erodes away and electrode track 42 a shape corresponding tunnel hole from the head 421 of electrode track 42 to electrode track.