Summary of the invention:
The invention provides a kind of ranolazine new formulation, it is characterized in that, comprise no more than 50wt% ranolazine and at least a 1-20wt% low viscosity pH dependent/non-dependent binding agent and one or more 1-20wt% high viscositys pH dependent/non-dependent binding agent.
Wherein low viscosity pH dependent/non-dependent binding agent is: hypromellose
60RT5, high viscosity pH dependent/non-dependent binding agent is: hypromellose
K4M
Preparation of the present invention contains: ranolazine 5%-50%, binding agent 1-45%.Also contain filler 1-45%, antitack agent 0.5-10%, lubricant 0.5-10%.
Filler is lactose, microcrystalline Cellulose, corn starch, pre-paying starch, preferred lactose, and binding agent is a hypromellose
60RT5, hypromellose
K4M, 30 POVIDONE K 30 BP/USP 30, antitack agent is a Pulvis Talci, lubricant is magnesium stearate, stearic acid, silicon dioxide, wherein preferred magnesium stearate.
Preparation of the present invention, most preferred prescription consists of:
(1), label prescription
Ranolazine |
500g |
Hypromellose
K4MHypromellose
60RT5Lactose 10% 30 POVIDONE K 30 BP/USP 30 dehydrated alcohol magnesium stearate
|
An amount of 20g of 150g 100g 300g |
Make |
1000 |
(2), coating fluid prescription
Hypromellose
60RT5 |
65g |
Pulvis Talci titanium dioxide Macrogol 600 |
20g 25g 10g |
75% ethanol water |
Add to 1000ml. |
The preparation method of preparation of the present invention is as follows,
1. pulverize
With ranolazine, hypromellose
K4M, hypromellose
60RT5, the lactose pulverize separately crosses 100 mesh sieves, and is standby.
2. weighing, mixing
Take by weighing above-mentioned supplementary material according to recipe quantity respectively through the double calculating inventory of checking.
3. granulate
With 10% 30 POVIDONE K 30 BP/USP, 30 ethanol solution system soft materials, to granulate with 20 screen clothes, the granule that makes should lack fine powder, does not neatly have rectangular.
4. dry
50 ± 2 ℃ temperature, in drying baker aeration-drying 2-3 hour.
5. granulate
In pelletization, excessive granule is arranged, the granulate that need sieve makes the single-size that becomes to be fit to tabletting, selects 20 mesh sieve granulate for use.
6. total mixing
Add magnesium stearate, with dried granule mix homogeneously.
7. tabletting
It is heavy to calculate the actual sheet of gained according to intermediate assay result, regulates sheet and weighs tabletting.
8. art for coating:
Take by weighing hypromellose by coating fluid prescription
6ORT5, Pulvis Talci, titanium dioxide, Macrogol 600 add 75% ethanol and stir and make its dissolving.Get the plain sheet of finished product and carry out coating, inlet temperature is 40 ℃, and coating solution sprays fast 10ml/min, and the finished product weightening finish should be about 3%.
9. pack packing back warehouse-in according to the requirement of product.
The present invention also comprises the method for quality control of preparation, the process following steps:
[character] this product is a Film coated tablets, removes whitening color or off-white color behind the coating.
It is an amount of that this product fine powder is got in [discriminating] (1), and accurate the title decides, and adds methanol and makes the solution that contains 80 μ g among every 1ml approximately, measures according to ultraviolet visible spectrophotometry (two appendix IVA of Chinese Pharmacopoeia version in 2005), should absorption maximum be arranged at the wavelength place of 271 ± 2nm.
(2) in the chromatogram that writes down under the assay item, the retention time of need testing solution main peak should be consistent with the retention time of reference substance solution main peak.
[inspection] related substance is got fine powder under the assay item, and accurate the title decides, and makes the solution that contains ranolazine 0.4mg among every 1ml with mobile phase dissolving and dilution, filters, and gets subsequent filtrate as need testing solution; Precision is measured need testing solution 1ml, puts in the 100ml measuring bottle, adds mobile phase and is diluted to scale, in contrast solution; Get contrast solution 20 μ l, inject chromatograph of liquid, regulate detection sensitivity, the peak height that makes the main constituent chromatographic peak is a monitor full scale 20%~30%.Precision is measured contrast solution and each 20 μ l of need testing solution again, injects chromatograph of liquid respectively, and the record chromatogram is to 3 times of main constituent peak retention time.As showing impurity peaks, the summation of each impurity peak area must not be greater than 1.5 times (1.5%) of contrast solution main peak area in the test sample chromatogram, and the peak area of single unknown impuritie must not be greater than 1/2 (0.5%) of contrast solution main peak area.
Release is got this product, according to drug release determination method (two appendix XD first methods of Chinese Pharmacopoeia version in 2005), adopt the device of dissolution method (two appendix XC of Chinese Pharmacopoeia version in 2005) first method, 900ml is a release medium with hydrochloric acid (9 → 1000), rotating speed is that per minute 100 changes, operation in accordance with the law.Through 1,4 and 10 hour, get solution 10ml (and the release medium of replenishing the equal volume uniform temp immediately) respectively, filter, precision is measured subsequent filtrate 5.0ml, 2.0ml respectively, 2.0ml puts in the 10ml measuring bottle, add hydrochloric acid (9 → 1000) and be diluted to scale, shake up,, measure absorbance at 271nm wavelength place according to ultraviolet visible spectrophotometry (two appendix IVA of Chinese Pharmacopoeia version in 2005); It is an amount of that precision takes by weighing the ranolazine reference substance in addition, makes the solution that contains ranolazine 110 μ g among every 1ml approximately with the hydrochloric acid solution dilution, and product solution is measured its absorbance with method in contrast, calculates burst size.Every burst size of this product at 1 hour, 4 hours, 10 hours should be respectively less than labelled amount 30%, more than the 45%-65% and 75% of labelled amount, should be up to specification.
Other should meet every regulation relevant under the tablet item (two appendix IA of Chinese Pharmacopoeia version in 2005).
[assay] measured according to high performance liquid chromatography (two appendix VD of Chinese Pharmacopoeia version in 2005).
Chromatographic condition and system suitability test are filler with octadecylsilane chemically bonded silica; With methanol-acetonitrile-acetum (the 5ml glacial acetic acid adds water to 1000ml, adds the 3ml triethylamine) (25: 35: 40) (regulating pH to 6.6 with ammonia) is mobile phase, and the detection wavelength is 230nm, and number of theoretical plate calculates by the ranolazine peak and is not less than 3000.
Algoscopy is got 20 of this product, and accurate the title decided porphyrize, precision takes by weighing fine powder an amount of (being equivalent to ranolazine 20mg approximately), puts in the 50ml measuring bottle, adds that mobile phase is ultrasonic to be made dissolving and be diluted to scale, shake up, filter, precision is measured subsequent filtrate 10ml, puts in the 50ml measuring bottle, add mobile phase and be diluted to scale, shake up, precision is measured 20 μ l and is injected chromatograph of liquid, the record chromatogram.It is an amount of that other gets the ranolazine reference substance, and accurate the title decides, and dissolves also quantitatively dilution with mobile phase and make the solution that contains 80 μ g among every 1ml approximately, with method mensuration, presses external standard method with calculated by peak area, promptly.
Prescription of the present invention is that the screening process that obtains through screening is as follows:
We determine that with reference to the Ranexa (ranolazine sustained release tablets) that CV Therapeutics company produces this product specification is 500mg, has carried out the research to this product.
The prescription screening process: ranolazine is water insoluble, be soluble in the hydrochloric acid solution of 0.1mol/L, for drug slow is discharged, keep effective blood drug concentration in a long time, suppressing this product simultaneously releases the prominent of gastric, reach therapeutic purposes,, select sustained-release matrix material hypromellose commonly used for use according to present domestic production reality.Spread in Digestive system at gastrointestinal tract inner surface medicine the oral back of this product, reaches the effective blood drug level of treatment, meets aqueous medium simultaneously, at unilateral formation gel layer, stops medicine to be dashed forward and release.Prolongation along with the time, gel layer thickens, further stop the release of medicine, and, show the phenomenon that fast earlier back steadily discharges, so that keep effective blood drug concentration in a long time along with the corrosion of skeleton, reduce medicining times, make things convenient for patient's medication, reduce toxic and side effects, prevent blood concentration fluctuation.Therefore release profiles is measured, as primary investigation index.According to the requirement under two middle tablet general rule items of Chinese Pharmacopoeia version in 2005, plain sheet mode of appearance, friability and mobility of particle as evaluation index, are carried out prescription screening simultaneously.
(1), the screening of skeleton
At first fixedly the consumption of hypromellose is 300mg, investigates three different model (K of hypromellose
100M, K
15M, K
4M) influence that plain sheet is discharged.Select lactose as filler, designed prescription 1, prescription 2, prescription 3, manufacture experimently 50.The results are shown in Table 1
The screening of table 1 skeleton
Getting prescription 1, prescription 2, prescription 3 carries out release profiles and measures
|
Prescription 1 |
Prescription 2 |
Prescription 3 |
Ranolazine hypromellose K
4MHypromellose K
15MHypromellose K
100MLactose 75% ethanol water magnesium stearate
|
25g 15g--an amount of 1.0g of 15g |
An amount of 1.0g of 25g-15g-15g |
25g--an amount of 1.0g of 15g 15g |
1. detect the selection of wavelength: according to the measurement result of ranolazine raw material, ranolazine has absorption maximum at the 271nm place, and absorbance is suitable, measures so we are chosen in 271nm wavelength place.
2. adjuvant interference test: being chosen in 271nm wavelength place does not have the interferential adjuvant of absorption such as hypromellose, polyvidone, lactose, magnesium stearate, microcrystalline Cellulose etc., by certain proportioning, add in the measuring bottle, measure absorbance at 271nm wavelength place according to UV-VIS spectrophotometry (two appendix IVA of Chinese Pharmacopoeia version in 2005).The result shows that adjuvant is almost noiseless at 271nm wavelength place.
3. filter membrane interference test: get the about 22mg of ranolazine raw material, adding 0.1mol/L hydrochloric acid makes and contains 110 μ g ranolazine solution among every ml, measure absorbance according to UV-VIS spectrophotometry (two appendix IVA of Chinese Pharmacopoeia version in 2005), other gets 0.45 μ m moisture film and filters, measure with method, the result shows this product solution behind water film filtering, and absorbance does not have significant change.
4. dissolution medium is selected: because ranolazine slightly soluble in the phosphate buffer of pH=6.8, insoluble in water, and this product specification is bigger, selecting water and phosphate is that 900ml can't satisfy sink conditions as the release medium volume, external simultaneously listing kind selects 0.1mol/L hydrochloric acid as release medium, so we also select 0.1mol/L hydrochloric acid to measure.
5. alr mode is selected: because this product is the hydrophilic gel slow releasing tablet, soak time is long, and slice, thin piece is floating easily.If adopt oar rule slice, thin piece off-position unfixing, influence measurement result, measure so select Chinese Pharmacopoeia two appendix XC first methods in 2005 to change the basket method.Measurement result sees Table 2
Table 2 prescription 1-3 release profiles is measured
|
1h |
2h |
4h |
6h |
8h |
10h |
12h |
Prescription 1 prescription 2 prescriptions 3 |
12.0% 9.8% 9.6% |
24.7% 19.9% 18.4% |
42.8% 33.4% 29.1% |
55.6% 46.3% 38.1% |
65.2% 54.9% 46.1% |
71.7% 61.4% 52.8% |
76.9% 66.7% 61.2% |
Results of screening shows that along with the viscosity increase of hypromellose, release rate of drugs is slack-off.When selecting K for use
4MThe time, release rate of drugs is than k
15MAnd K
100MHurry up, but at 8h accumulative total burst size<80%.
Consider to add low viscous hypromellose
60RT5With hypromellose
K4MCoupling, fixedly the skeleton amount is 300mg, regulates hypromellose
60RT5With hypromellose
K4MProportioning, designed the prescription 4, the prescription 5, the prescription 6, become 50.The results are shown in Table 3
The screening of table 3 prescription 4-6
|
Prescription 4 |
Prescription 5 |
Prescription 6 |
The ranolazine hypromellose
K4MHypromellose
60RT5Lactose 75% ethanol water magnesium stearate
|
An amount of 1.0g of 25g 10g 5g 15g |
An amount of 1.0g of 25g 5g 10g 15g |
An amount of 1.0g of 25g 7.5g 7.5g 15g |
Getting prescription 4, prescription 5, prescription 6 carries out release profiles and measures.The results are shown in Table 4
Table 4 prescription 4-6 release profiles is measured
Prescription 4 prescriptions 5 prescriptions 6 |
14.2% 35.3% 18.9% |
24.6% 47.6% 33.5% |
41.7% 66.6% 52.2% |
58.5% 81.2% 67.4% |
68.9% 90.8% 79.8% |
77.0% 96.6% 85.3% |
79.5% 98.2% 89.3% |
Above measurement result shows, selects hypromellose
60RT5With hypromellose
K4MCoupling, skeleton total amount are 300mg, hypromellose
60RT5With hypromellose
K4MRatio be that 1: 1 o'clock release profiles is comparatively desirable, both can effectively suppress first prominent releasing, again at 10h burst size>80%.
(2), the screening of wetting agent
Though prescription 6 release profiles are comparatively desirable, find that in the process of granulating the soft material that makes is clamminess, the difficulty of sieving, Ya Zhi plain sheet is unilateral coarse simultaneously.Analyzing reason is owing to contain a large amount of hypromelloses in the prescription, meets waterishlogging and glues, so consider to replace 75% ethanol water as wetting agent with the ethanol solution of 30 POVIDONE K 30 BP/USP 30.
To write out a prescription 6, selecting the concentration of 30 POVIDONE K 30 BP/USP 30 ethanol solutions is 0,5%, 10% 3 level.Design prescription 7, prescription 8, prescription 9, made 50.The results are shown in Table 5
The screening of table 5 wetting agent
|
Prescription 7 |
Prescription 8 |
Prescription 9 |
The ranolazine hypromellose
K4MHypromellose
60RT5Lactose dehydrated alcohol 5% 30 POVIDONE K 30 BP/USP 30 dehydrated alcohol 10% 30 POVIDONE K 30 BP/USP 30 dehydrated alcohol magnesium stearate
|
25g 7.5g 7.5g 15g is an amount of--1.0g |
25g 7.5g 7.5g 15g-an amount of-1.0g |
25g 7.5g 7.5g 15g--an amount of 1.0g |
1. mobile the investigation
Measure the angle of repose of prescription 7-9 respectively, the results are shown in Table 6
Table 6 check result angle of repose
The prescription number |
Prescription 7 |
Prescription 8 |
Prescription 9 |
Angle of repose |
33° |
32° |
30° |
2. friability inspection
Because this product is a coated tablet, so also should check the friability (checking according to two appendix XG of Chinese Pharmacopoeia version in 2005 tablet friability inspection technique) of plain sheet, the results are shown in Table 7
The check result of table 7 friability
The prescription number |
Prescription 7 |
Prescription 8 |
Prescription 9 |
Friability |
1.2 |
0.5 |
0.25 |
Above measurement result shows that 9 results that write out a prescription are ideal, and the particle integrity that makes, plain sheet smooth surface, and molding is better.Selecting prescription 9 to carry out release profiles measures.The results are shown in Table 8
Table 8 prescription 9 release profiles measurement results
|
1h |
2h |
4h |
6h |
8h |
10h |
12h |
Prescription 9 |
12.7% |
23.9% |
41.7% |
54.7% |
65.6% |
73.1% |
78.6% |
The release profiles of prescription 9 is compared with prescription 6, very big decline is arranged, at 10h release<80%.Analyzing reason, should be to contain 30 pairs of drug releases of 30 POVIDONE K 30 BP/USP in the wetting agent to have played retarding action.According to the consumption of wetting agent, calculating every increases the about 50mg of 30 POVIDONE K 30 BP/USP 30 consumptions.
(3), continue the skeleton screening
Because the 30 POVIDONE K 30 BP/USP 30 in the wetting agent also plays the retarding action to medicine, be 250mg so reduce the skeleton amount, reduce hypromellose respectively
60RT5With hypromellose
K4MEach 50mg has designed prescription 10, prescription 11, makes 50.The results are shown in Table 9
The screening of table 9 prescription 10-11
|
Prescription 10 |
Prescription 11 |
The ranolazine hypromellose
K4MHypromellose
60RT5 |
25g 7.5g 5g |
25g 5g 7.5g |
Lactose 10% 30 POVIDONE K 30 BP/USP 30 dehydrated alcohol magnesium stearate |
An amount of 1.0g of 15g |
An amount of 1.0g of 15g |
1. mobile the investigation
Measure the angle of repose of prescription 10-11 respectively, the results are shown in Table 10
Table 10 prescription 10-11 check result angle of repose
The prescription number | Prescription | 10 |
Prescription 11 |
Angle of repose |
33° |
32° |
2. friability inspection
Check the friability (checking) of plain sheet, the results are shown in Table 11 according to two appendix XG of Chinese Pharmacopoeia version in 2005 tablet friability inspection technique
The check result of table 11 prescription 10-11 friability
The prescription number | Prescription | 10 |
Prescription 11 |
Friability |
0.26 |
0.27 |
Above measurement result shows that prescription 10 and prescription 11 be basically identical as a result, and the particle integrity that makes, plain sheet smooth surface, and molding is better.Prescription 10 and prescription 11 carry out release profiles and measure relatively.The results are shown in Table 12
Table 12 prescription 10-11 release profiles is measured
|
1h |
2h |
4h |
6h |
8h |
10h | 12h |
Prescription |
10 prescriptions 11 |
21.6% 36.3% |
33.6% 50.2% |
53.2% 66.3% |
67.7% 79.6% |
81.3% 89.6% |
91.1% 97.8% |
97.7% 98.1% |
Measure according to top release profiles and to show that the 10 release profiles ideals of writing out a prescription can effectively suppress prominent and release, and at 10h burst size>85%, and write out a prescription and 10 make particle integrity, plain sheet molding is better.So select prescription 10 as the optimum prescription of plain sheet, carry out art for coating research.
(4), coating prescription and technology
Selecting prescription 10 is plain tablet recipe, amplifies 300, carries out art for coating research.The results are shown in Table 13, table 14
Table 13 prescription 10 amplifies
|
Prescription 10 |
The ranolazine hypromellose
K4MHypromellose
60RT5Lactose 10% 30 POVIDONE K 30 BP/USP 30 dehydrated alcohol magnesium stearate
|
An amount of 6g of 150g 45g 30g 90g |
The prescription of table 14 coating solution is formed
Hypromellose
60rt5 |
65g |
Macrogol 600 Pulvis Talci titanium dioxide 75% alcoholic solution |
10g 20g 25g adds to 1000ml |
Operating procedure: 40 ℃ of coating inlet temperature, coating solution sprays fast 10ml/min, and its release profiles is checked in coating weightening finish 3.1%, and the result is as seeing Table 15
Release profiles measurement result behind table 15 prescription 10 coatings
|
1h |
2h |
4h |
6h |
8h |
10h | 12h |
Prescription |
10 |
22.0% |
33.7% |
54.8% |
65.1% |
79.8% |
93.5% |
97.5% |
By above result as can be known behind this prescription coating release profiles smoother, at 10h>85%.So our label is selected prescription 10 for use, bag film-coat weightening finish 3%, amplifying 3 batches of lot numbers is 060302,060304,060306, investigates its stability.
Three, trial-manufacture of sample
Produce 3 batch samples, 3000 every crowd according to prescription 10 plain tablet recipes and definite coating prescription and technology amplification.The results are shown in Table 16
Table 16 three batch sample trial results
Lot number |
Plan trial-production number |
Actual trial-production number |
Yield rate |
060302 batch 060304 batch 060306 batch |
3,000 3,000 3000 |
2,748 2,769 2757 |
91.6 92.3 91.9 |
Four, influence factor's test
1, the influence factor of 4500LX ± 500LX illumination condition test:
Get 060302 batch of ranolazine sustained release tablets and place glass dish, under the illumination of 4500LX ± 500LX, placed 10 days, in 0,
5, sampling in 10 days detects, and testing result sees Table 17
Table 174500LX ± 500LX illumination effect factorial experiments result
Time (my god) |
0 |
5 |
10 |
Character |
The white film garment piece |
The white film garment piece |
The white film garment piece |
Release (%) |
1h |
22.0 |
21.4 |
21.0 |
4h |
55.8 |
53.5 |
54.2 |
10h |
96.3 |
93.3 |
93.2 |
Related substance (%) |
Single impurity (%) |
0.27 |
0.34 |
0.35 |
Total impurities (%) |
0.47 |
0.52 |
0.53 |
Content (%) |
99.9 |
99.4 |
99.7 |
2, temperatures involved factorial experiments:
Get 060302 batch of ranolazine sustained release tablets and place glass dish, placed 10 days in 60 ℃ ± 2 ℃ calorstat, detect in sampling in 0,5,10 day, testing result sees Table 18
Table 1860 ℃ ± 2 ℃ of temperatures involved factorial experiments results
Time (my god) |
0 |
5 |
10 |
Character |
The white film garment piece |
The white film garment piece |
The white film garment piece |
Release (%) |
1h |
22.0 |
20.8 |
20.6 |
4h |
55.8 |
55.3 |
53.0 |
10h |
96.3 |
92.7 |
92.5 |
Related substance (%) |
Single impurity (%) |
0.27 |
0.29 |
0.35 |
Total impurities (%) |
0.47 |
0.44 |
0.53 |
Content (%) |
99.9 |
99.7 |
99.3 |
3, high humidity influence factor result of the test
The ranolazine sustained release tablets of getting 060302 batch places glass dish, at 25 ℃ of relative humidity 92.5% ± 5% (KNO
3Saturated solution) placed 10 days in the calorstat, detect in sampling in 0,5,10 day, testing result sees Table 19
Table 1992.5% ± 5% high humidity influence factor result of the test
Time (my god) |
0 |
5 |
10 |
Character |
The white film garment piece |
The white film garment piece |
The white film garment piece |
Moisture absorption weightening finish (%) |
|
1.99 |
3.78 |
Release (%) |
1h |
22.0 |
21.0 |
21.1 |
4h |
55.8 |
53.4 |
54.2 |
10h |
96.3 |
93.2 |
93.3 |
Related substance (%) |
Single impurity (%) |
0.27 |
0.33 |
0.30 |
Total impurities (%) |
0.47 |
0.49 |
0.49 |
Content (%) |
99.9 |
100.1 |
99.6 |
Above result of the test shows: this product is in 4500LX ± 500LX illumination, and is under 60 ℃ ± 2 ℃ high temperature, 92.5% ± 5% super-humid conditions, comparatively stable.This product is subjected to the influence of temperature, humidity and light less.
Through above evidence: product formulation and technology simple possible.To be packaged in 40 ℃ ± 2, placement 6 months and room temperature condition were placed 6 months under the condition of relative humidity 75% through this product.The result shows that the more stable clinical medicine that meets of quality prepares requirement.