Spinning ring-grooved rivet, spinning riveting machine and clinching method
(1) technical field: spinning ring-grooved rivet of the present invention, spinning riveting machine and clinching method belong to fastening piece class (F16B).
(2) background technique:
For a long time, steel structure such as rail freight, automobile, bridge all use the conventional rivets of rivet hot, the nut that the suitable what of its chemical composition and mechanical property is 4.8 grades, cause that this steel structure connection reliability is low, the repair cycle is short, problems such as later maintenance cost height can't satisfy the requirement of shipping ' heavy duty, speed-raising '.And it is big that pop-rivet is installed labor intensity, and voice is big, befouling environment.Therefore emphasis, the key position at above-mentioned steel structure adopts novel fastener very urgent and necessary.
Chinese patent discloses a kind of novel fastener ' pulling rivet ' (ZL200520035325X, documents 1) the problems referred to above have been solved, produced following effect: 1. installation property is good: with the bolt ratio, needn't apply torque and repeatedly impact, only need just can finish with a riveting machine; Not high to the installation personnel technical requirements, installing only needs the order side to get final product.2. shock resistance is good, and is more solid and reliable than nut, rivet hot or welding; Solved<alternate load, impacted under the operating mode loosening〉a historic difficult problem, realize being solidly connected forever.3. anti-corrosive properties are strong, the life-span is long: always gapped between internal and external threads during nut connects, and the annular groove of ring-grooved rivet and extruded sleeve interannular are to form by the distortion interlock that a circle circle does not connect, thoroughly eliminate the gap, atmosphere and liquids can't immerse, not corroded by aqueous vapor, improve working life greatly, be specially adapted to need not dismounting and be subject to the sleet attack sites.
Above-mentioned but ' ring-grooved rivet ' exist following deficiency: i. should ' ring-grooved rivet ' separating vessel is arranged and in the rear end long drawing rod, require the riveted joint space big, small space can not adopt this long rivet.Ii. if with existing hydraulic efficiency riveting device, volume is big, also can't realize riveting to small space.Iii. the process of riveting is because of breaking separating vessel, and voice is bigger than normal during installation.Iv. after the riveted joint, the drawing rod of separating vessel rear end is all lost, and waste of material is bigger.
(3) summary of the invention:
Spinning ring-grooved rivet provided by the invention, spinning riveting machine and clinching method, its purpose just provides the circular groove riveting that a kind of ring-grooved rivet had both had the firm protecting against shock of high strength, can be used for narrow and small riveted joint space again.
Its technological scheme is as follows:
Spinning ring-grooved rivet is made up of ailhead 1, nail bar 2 and the collar 3, it is characterized in that following closely bar 2 and is made up of polished rod section 2C foremost, the annular groove section 2A that cooperates with the collar 3 extruding of centre and one section external thread section 2B of rear end.Above-mentioned ailhead 1 can be countersunk head, hexagon head, hexagonal flanged surface head rivet staple head 1.
Above-mentioned annular groove section 2A outer diameter D
2A, the collar 3 outer diameter D 3 spans see Table 1
Table 1 (millimeter)
Label diameter D |
12 |
16 |
20 |
22 |
24 |
Annular groove section outer diameter D 2A |
12.5-13.1 |
15.7-16.3 |
18.8-19.5 |
22-22.7 |
23.9-24.5 |
The collar (3) outer diameter D 3 |
19.4-20.3 |
24.7-25.7 |
29.6-30.0 |
34.2-34.9 |
36.3-37.0 |
A kind of spinning riveting machine that is used to rivet above-mentioned spinning ring-grooved rivet is characterized in that
A. ring rifle head 4 is established in the place ahead, rifle head diameter of bore D
4Cooperate with 3 extruding of the above-mentioned collar 3 outer diameter D; B. the thruster of being made up of front end connecting ring 5.1 that fuses and back end nut 5.2 5 is established at the rear, and nut inner hole internal thread segment 5.4 is meshed with above-mentioned external thread section 2B; C. connecting ring 5.1 is enclosed within rifle head 4 rear end surfaces, and establish a plurality of links 6 pack into connecting ring 5.1 circumferential arrangement hole 5.3 and stretch in the annular groove 4.1 of rifle head.
Above-mentioned link 6 is if adopt screw, and the hole 5.3 of circumferential arrangement is a tapped hole; If link 6 adopts pin, the hole 5.3 of circumferential arrangement is a pin-and-hole.Above-mentioned rifle head 4 endoporus have the inclined-plane 4.2 that matches and push with the collar 3 outer peripheral surface inclined-planes 3.1.
Above-mentioned spinning riveting machine is characterized in that rifle head inside diameter D
4Span see Table 2
Table 2 (millimeter)
Label diameter |
12 |
16 |
20 |
22 |
24 |
Rifle head inside diameter D 4 |
17.6-18.6 |
22.3-23.3 |
27.2-28.2 |
31.6-32.6 |
33.5-34.5 |
An above-mentioned inside diameter D of generally taking arms
4<collar outer diameter D
3
Rivet the clinching method of above-mentioned spinning ring-grooved rivet with above-mentioned spinning riveting machine, this clinching method of its feature comprises the steps:
I. will follow closely bar 2 and pass and connected two articles 8 and 9, the collar 3 is enclosed within outside the annular groove section 2A, and rifle head 4 is inserted in outside the nail bar, and nut 5.2 screws in external thread section 2B and rotation advances; After packing into a plurality of links 6 in the hole 5.3 of connecting ring 5.1 circumferential arrangement, stretch into again in the annular groove 4.1 of rifle head 4;
Ii. use hydraulic pressure spanner 7 forward turn nuts 5.2, thruster promotes the reach of rifle head by nut front-end face 5.5 and 4.3 power transmissions of rifle head ear end face, and the pushing collar 3 is squeezed in the collar outside the annular groove section 2A;
Iii. hydraulic pressure spanner 7 reverse turn nuts 5.2, the link 6 in annular groove 4.1 retreats with nut and pulls back rifle head 4, and the rifle head retreats and breaks away from the collar 3, thruster and rifle head is taken apart unloaded, and riveted joint is finished.Beneficial effect of the present invention is as follows:
I. spinning ring-grooved rivet is identical with documents 1, has kept circular groove riveting and the shock resistance that has, solid and reliable, corrosion-resistant, premium properties such as the life-span is long.And the nail bar shortens, and requires the riveted joint space little, and Applicable scope enlarges.Ii. rivet has been removed original separating vessel and rear end nail bar, and the nail bar shortens, and material saves about 40%.Iii. adopt spinning riveting machine, its size is approaching with rivet, and the bodily form is little, can be used for narrow and small installing space.As Figure 12, the spinning ring-grooved rivet M that installs in the vibration mechine, the riveted joint space W is very narrow and small among the figure, can't put into existing hydraulic efficiency riveting device.Only need during riveted joint can finish with an existing hydraulic pressure spanner in market.Iv. spinning riveting machine adopts rifle head and thruster split, and establishes annular groove and produce the slide relative mode and connect, and compares with the integrated type spinning riveting machine of hypothesis, and forward turn nut is laborsaving, and internal thread is not fragile; And oppositely can just the rifle head 4 that presses with the collar can be pulled out easily backward by annular groove interconnecting piece 6 during the turn nut.V. spinning riveting machine riveted joint process need not be broken separating vessel is not had impact, and it is little that the ground voice is installed, and environmental protection is good.
It is narrow and small to be widely used in installing space, and that need move under the anti shock and vibration operating mode is fastenedly connected.
(4) description of drawings:
Fig. 1 spinning ring-grooved rivet ailhead 1 and nail bar 2 stereograms
Fig. 2 spinning ring-grooved rivet collar 3 stereograms
Fig. 3 spinning riveting machine rifle head 4 stereograms (half)
Fig. 4 spinning riveting machine thruster 5 stereograms (half)
Fig. 5 clinching method mat woven of fine bamboo strips one step diagram
Fig. 6 clinching method mat woven of fine bamboo strips two steps diagram
Fig. 7 clinching method mat woven of fine bamboo strips three steps diagram
Fig. 8 ailhead 1 is hexagonal capitiform spinning ring-grooved rivet figure
Fig. 9 Fig. 8 left view
Figure 10 ailhead 1 is hexagonal flanged surface capitiform spinning ring-grooved rivet figure
Figure 11 Figure 10 left view
The narrow and small riveted joint of Figure 12 space diagram
(5) embodiment:
Embodiment 1: see Fig. 1, and Fig. 2, spinning ring-grooved rivet is made up of ailhead 1, nail bar 2 and the collar 3.Ailhead 1 is a sunk head rivet staple head 1
1As required, also can adopt hexagon head ailhead 1
2(seeing Fig. 8 and Fig. 9) or hexagonal flanged surface head ailhead 1
3(seeing Figure 10 and Figure 11).Nail bar 2 is made up of polished rod section 2C foremost, the annular groove section 2A that cooperates with the collar 3 extruding of centre and one section external thread section 2B of rear end.At annular groove section and the external thread section two intersegmental changeover portions that have a bit of for processing need usefulness.The collar 3 whole outer surface are that stepped two sections annulus form, and there is bevel phase 3.1 cover ring outer surface rear end.
See Table 1, Fig. 1, Fig. 2, present embodiment 1 spinning ring-grooved rivet label diameter D=20mm, annular groove section 2A external diameter value D
2A=18.8-19.5mm.The collar 3 external diameter value D
3=29.6-30.0mm.
See Fig. 3, Fig. 4, Fig. 5, spinning riveting machine is made up of the place ahead ring rifle head 4 and rear thruster 5.Rifle head 4 annulus diameter of bore D
4With the above-mentioned spinning ring-grooved rivet collar 3 outer diameter D
3Extruding cooperates, by both inclined-planes 4.2 and 3.1 power transmissions extruding, rifle head inside diameter D here
4=27.2-28.2<D
3=29.6-30 (see Table 1 and table 2).Thruster 5 is made up of front end connecting ring 5.1 that fuses and back end nut 5.2.Nut inner thread section 5.4 is meshed with above-mentioned spinning ring-grooved rivet external thread section 2B.Connecting ring 5.1 is enclosed within rifle head 4 rear end outer surfaces, and three links 6 are set, and selects for use three screws 6 to screw in three circumferentially uniform tapped holes 5.3 of connecting ring here, continues precession again and stretches in the rifle headring groove 4.1; Screw 6 is connected with connecting ring by screw thread thus, but can be in annular groove between screw 6 and rifle head circumferential slide relative.
The riveted joint step:
I. see Fig. 5, nail bar 2 is passed the through hole that is connected two articles 8 and 9, polished rod section 2C is in the through hole; The collar 3 is enclosed within outside the annular groove section 2A, and rifle head 4 is enclosed within outside the nail bar and after placing the collar 3, nut 5.2 is screwed in external thread section 2B, and rotation makes nut front-end face 5.5 be advanced into rifle head ear end face 4.3; Again three screws 6 are screwed in the tapped hole 5.3 of connecting ring circumferential arrangement, stretch into again in the annular groove 4.1 of rifle head 4;
Ii. see Fig. 5, Fig. 6, with hydraulic pressure spanner 7 forward turn nuts 5.2, this moment, the link 6 with the nut rotation slided in annular groove 4.1, thruster promotes rifle head reach (F among Fig. 5 is met personally in the thrust of transmission and effect) by nut front-end face 5.5 and 4.3 power transmissions of rifle head ear end face, the rifle head is squeezed in the collar outside the annular groove section 2A by the inclined-plane 4.2 and the 3.1 effect pushing collars 3;
Iii. see Fig. 6, Fig. 7, hydraulic pressure spanner 7 reverse turn nuts 5.2, screw 6 in annular groove 4.1 retreats with nut and pulls back rifle head 4 (f among Fig. 6 is met personally in pulling force and effect backward), the rifle head retreats and breaks away from the collar 3, thruster and rifle head is taken apart unloaded again, and riveted joint is finished.
Embodiment 2: it is different with embodiment 1 to remove following size, and all the other spinning ring-grooved rivets and spinning riveting machine structure and clinching method are identical: see Table 1, Fig. 1 and Fig. 2, present embodiment 2 spinning ring-grooved rivet label diameter D=16mm, annular groove section external diameter value D
2A=15.7-16.3mm, collar external diameter value D
3=24.7-25.7mm.See Table 2, Fig. 3 and Fig. 5, spinning riveting machine rifle head inside diameter D
4=22.3-23.3<D
3=24.7-25.7.
Embodiment 3: it is different with embodiment 1 to remove following size, and all the other spinning ring-grooved rivets and spinning riveting machine structure and clinching method are identical: see Table 1, Fig. 1 and Fig. 2, present embodiment 3 spinning ring-grooved rivet label diameter D=22mm, annular groove section external diameter value D
2A=22.0-22.7, collar external diameter value D
3=34.2-34.9.
See Table 2, Fig. 3 and Fig. 5, spinning riveting machine rifle head inside diameter D
4=31.6-32.6<D
3=34.2-34.9.