CN101165227A - Method for synthesizing magnesium borate whisker by using bittern - Google Patents

Method for synthesizing magnesium borate whisker by using bittern Download PDF

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Publication number
CN101165227A
CN101165227A CNA2007100589726A CN200710058972A CN101165227A CN 101165227 A CN101165227 A CN 101165227A CN A2007100589726 A CNA2007100589726 A CN A2007100589726A CN 200710058972 A CN200710058972 A CN 200710058972A CN 101165227 A CN101165227 A CN 101165227A
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Prior art keywords
bittern
magnesium borate
whisker
magnesium
utilizing
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CN100500952C (en
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张旖
王俐聪
张家凯
黄西平
曹冬梅
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Tianjin Institute of Seawater Desalination and Multipurpose Utilization MNR
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Tianjin Institute of Seawater Desalination and Multipurpose Utilization SOA
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Abstract

The process of preparing magnesium borate crystal whisker with bittern includes the following steps: pre-treating bittern; compounding bittern with boric acid, sodium chloride, water, sodium hydroxide and crystal seed, and reaction to form suspension; spray drying the suspension to obtain powder; heating to 800-850 deg.c and reaction at the temperature for 2-3 hr; cooling, washing and drying to obtain magnesium borate crystal whisker. The process has the main components in bittern utilized, lowered magnesium borate crystal whisker producing cost, and wide industrial application foreground.

Description

Utilize the method for bittern synthesizing magnesium borate whisker
Technical field
The present invention relates to magnesium borate (Mg 2B 2O 5) synthetic method of whisker, particularly relate to the method for bittern of utilizing for the raw material synthesizing magnesium borate whisker.
Background technology
Magnesium borate (Mg 2B 2O 5) whisker is fibrous single crystal, have high strength, high-modulus, high-wearing feature, lightweight and advantages such as corrosion-resistant and Heat stability is good, can be used as the type material toughener and be applied in the goods of light metal material and plastics, rubber, ceramic and other composite material, can be widely used in fields such as automobile, electric, electronics, machinery, chemical industry.
The magnesium borate crystal whisker synthetic method of prior art comprises: 1) High Temperature Gas phase synthesi; 2) process for solid-phase microwave synthesis; 3) hydro-thermal-high-temperature synthesis; 4) high-temperature dry solid-phase synthesis; 5) high temperature wet solid-phase synthesis.
The High Temperature Gas phase synthesi is a catalyzer with molybdenum/palladium, and by magnesium oxide, boron iodide and boric acid synthesizing magnesium borate whisker under the high temperature gas phase condition, the material cost of this method is too high and be not suitable for suitability for industrialized production.
Process for solid-phase microwave synthesis is to be raw material with magnesium chloride and borax, is the heating medium synthesizing magnesium borate whisker with zinc oxide under microwave radiation, and this method energy consumption is huge and be not suitable for suitability for industrialized production.
Hydro-thermal-high-temperature synthesis is the boron source with boric acid or borax, with magnesium hydroxide, magnesiumcarbonate or magnesium oxide as the magnesium source, boron source and magnesium source are added the water mixing, be put in the autoclave and obtain alkali formula magnesium borate slurries with 100~400 ℃ of heating, again after filtration, washing, drying obtain alkali formula magnesium borate, then alkali formula magnesium borate obtained magnesium borate crystal whisker 660~1100 ℃ of heating.This method is under high pressure carried out, conversion unit is required high, not easy to operate, and strengthen the property difference and be difficult to practical application of synthetic whisker.
The high-temperature dry solid-phase synthesis with magnesium oxide, magnesium hydroxide, alkaline magnesium carbonate, sal epsom, magnesium chloride or magnesium bromide as the magnesium source, with boron oxide, boric acid, metaboric acid or corresponding alkali metal salt such as Sodium Tetraborate, sodium pyroborate, potassium pyroborate, sodium metaborate etc. as the boron source, with sodium halide or potassium halide as fusing assistant.The fusing assistant of magnesium source, boron source and interpolation is mixed the back in 600~1000 ℃ temperature range internal heating reaction, and then cooling, washing, drying obtain magnesium borate crystal whisker.This method synthetic magnesium borate crystal whisker fibrosis is not remarkable, fusion between the fiber and form tangible reunion, the whisker yardstick has a very wide distribution, the thickness fiber hybrid together, it is relatively poor to strengthen the property when using as toughener, therefore influences its practical application.
The high temperature wet solid-phase synthesis is a raw material with boric acid, magnesium chloride, sodium hydroxide, sodium-chlor or Repone K are fusing assistant, obtain powder after the mixed spray dried, powder 750~950 ℃ of reacting by heating, is separated obtaining magnesium borate crystal whisker again behind the cool to room temperature.This method synthetic whisker fibreization is remarkable, and length-to-diameter ratio is greater than 10, is used to strengthen aluminium base and magnesium base composite material is obtained effect preferably.But the sodium-chlor that this method adopted, Repone K, magnesium chloride raw material all need chemical pure or top grade industrial goods, have the raw materials cost problem of higher, influence its industrialization and produce.
Summary of the invention
At the problem that above-mentioned prior art exists, the present invention has released the method for utilizing bittern to produce magnesium borate crystal whisker.Bittern is the by product of salt industry, and is with low cost, contains magnesium chloride, sal epsom, sodium-chlor and the Repone K of high density.Utilize magnesium ion in the bittern as the magnesium source of synthesizing magnesium borate whisker, the sodium sulfate of the Repone K in the bittern, sodium-chlor and building-up reactions by-product is as fusing assistant, and the boric acid that adds can realize utilizing low-cost raw material synthesizing magnesium borate whisker as the boron source.
The method of utilizing the bittern synthesizing magnesium borate whisker involved in the present invention comprises: processing steps such as bittern pre-treatment, batching reaction, spraying drying, sintered molten, washing and drying.
(1) bittern pre-treatment
In bittern, add an amount of clorox medicament, stir after-filtration, impurity such as organism in the removal bittern and colloid, the bittern that is purified.Clorox and bittern blended volume ratio are 1: 1000.
(2) batching reaction
Pretreated bittern, boric acid, sodium-chlor are at room temperature added sodium hydroxide behind the stirring and evenly mixing, and restir obtains suspension.Above-mentioned batching mass ratio is: than (magnesium in the bittern): H 3BO 3: NaCl: NaOH=1: 3.05~3.31: 12.5 7: 3.38.
For the reaction of above-mentioned batching, add a small amount of magnesium borate crystal whisker crystal seed when can after mixing bittern, boric acid, sodium-chlor, add sodium hydroxide, stirring obtains suspension then.Magnesium borate crystal whisker crystal seed add-on is 10% of synthetic whisker theoretical amount.
(3) spraying drying
The suspension that above-mentioned batching reaction is obtained carries out spraying drying, obtains powder.
(4) sintered molten
The resulting powder of above-mentioned spraying drying is placed crucible, again the crucible of built-in powder is put into temperature programming stove sintering, be warming up to 800~850 ℃ with 10 ℃/minute speed, this temperature range reaction 2~3 hours, then the sintered molten thing is cooled to room temperature, obtains the mixture of magnesium borate crystal whisker and fusing assistant.
(5) washing
The magnesium borate crystal whisker that sintering is obtained and the mixture of fusing assistant are dissolved in the water, and stir 10~30 minutes after-filtration, obtain filter cake.With clear water repetitive scrubbing filter cake, in filtrate, do not contain till chlorion and the sulfate ion.
(6) drying
The filter cake that above-mentioned repetitive scrubbing obtains is dry under 100~120 ℃ of temperature, promptly obtain the magnesium borate crystal whisker product.
The method of synthesizing magnesium borate whisker involved in the present invention has been utilized the by product bittern of salt industry, has solved the raw materials cost problem of higher that exists in the existing method.China's sea salt output has reached more than 2,200 ten thousand tons/year, and corresponding by-product bittern total amount reaches 1800 ten thousand steres, makes bittern become the liquid resource with low cost of not only abundant but also Sustainable Development and Utilization.Make full use of the main component in the bittern in this preparation method, the magnesium chloride of high density, sal epsom are as the magnesium source of synthesizing magnesium borate whisker, with the sodium sulfate of Repone K, sodium-chlor and reaction by-product fusing assistant as sintered molten, reduce the cost of synthesizing magnesium borate whisker, had wide industrial prospect.
Embodiment
1, embodiment 1
Get 6 milliliters of clorox and place 6 liters of bitterns, stir and stop after 10 minutes, filter, analyze consisting of of filtrate: Mg 2+, 52g/l; Cl -, 177g/l; SO 4 2-, 64g/l; Na +, 40g/1; K +, 13g/l.915 gram sodium-chlor, 222 gram boric acid, 1.4 are gone up and stated filtrate and place reactor, add 6 premium on currency simultaneously, open stirrer, add 246 gram sodium hydroxide in the time of stirring, stir and stop after 20 minutes, carry out spraying drying, obtain powder.Prepared powder is placed in the crucible, places the temperature programming stove to be warmed up to 800 ℃, react 2 hours postcooling, obtain reaction and finish thing with 10 ℃ of/minute clock rate.The thing taking-up is finished in reaction put into the water immersion, blend, through repeatedly washing, filtering, in filtrate, do not contain Cl again -And SO 4 2-Till.The filter cake that obtains is put into the baking oven drying and is obtained white powder 200 grams.It is higher that washing for the first time contains liquid fusing assistant concentration, preserves when this filtrate is synthesized whisker as next time and use.The above-mentioned white powder of X diffraction phase analysis is triclinic system magnesium borate (Mg 2B 2O 5) single crystal, its diameter of scanning electron microscope morphology analysis is 0.1~0.2 μ m, length is 2~4 μ m.
2, embodiment 2
Get among the embodiment 14 liters of the washingss among 1.4 liters of filtering bitterns, the embodiment 1, mix the back and add 100 gram sodium-chlor, 231 gram boric acid and 2 premium on currency, open and stir, add 246 gram sodium hydroxide when stirring, stir and stop after 20 minutes, carry out spraying drying, obtain powder.Prepared powder is placed in the crucible, prepared powder is placed in the crucible, place the temperature programming stove to be warmed up to 800 ℃, reacted 2.5 hours, be cooled to room temperature and obtain reaction and finish thing with 10 ℃ of/minute clock rate.The thing taking-up is finished in reaction put into the water immersion, blend, through repeatedly washing, filtering, in filtrate, do not contain Cl again -And S0 4 2-Till.The filter cake that obtains is put into the baking oven drying and is obtained white powder 208 grams.It is higher that washing for the first time contains liquid fusing assistant concentration, preserves when this filtrate is synthesized whisker as next time and use.The above-mentioned white powder of X diffraction phase analysis is triclinic system magnesium borate (Mg 2B 2O 5) single crystal, its diameter of scanning electron microscope morphology analysis is 0.2~0.4 μ m, length is 3~6 μ m.
3, embodiment 3
Get among the embodiment 14 liters of the washingss among 1.4 liters of filtering bitterns, the embodiment 2, mix the back and add 100 gram sodium-chlor, 241 gram boric acid and 2 premium on currency, open and stir, add 246 gram sodium hydroxide and 22 gram magnesium borate crystal seeds when stirring, stir and stop after 20 minutes, carry out spraying drying, obtain powder.Prepared powder is placed in the crucible, prepared powder is placed in the crucible, place the temperature programming stove to be warming up to 850 ℃, reacted 3 hours, be cooled to room temperature and obtain reaction and finish thing with 10 ℃ of/minute clock rate.The thing taking-up is finished in reaction put into the water immersion, blend, again through repeatedly washing, filtering, not conforming in filtrate has Cl -And SO 4 2-Till.The filter cake that obtains is put into the baking oven drying and is obtained white powder 222 grams.It is higher that washing for the first time contains liquid fusing assistant concentration, preserves when this filtrate is synthesized whisker as next time and use.The above-mentioned white powder of X diffraction phase analysis is triclinic system magnesium borate (Mg 2B 2O 5) single crystal, its diameter of scanning electron microscope morphology analysis is 0.5~1.8 μ m, length is 6~20 μ m.

Claims (5)

1. a method of utilizing the bittern synthesizing magnesium borate whisker is characterized in that: comprise processing steps such as bittern pre-treatment, batching reaction, spraying drying, sintered molten, washing and drying; The bittern pre-treatment is to add the clorox medicament in bittern; Batching reaction is to add sodium hydroxide with behind the bittern of pre-treatment after and boric acid, the sodium-chlor stirring and evenly mixing, and the mass ratio of preparing burden is: Mg (magnesium in the bittern): H 3B0 3: NaCl: NaOH=1: 3.05~3.31: 12.57: 3.38; The reaction suspension of will preparing burden carries out spraying drying, obtains powder; The resulting powder of spraying drying is placed the crucible sintered molten, 800~850 ℃ of frit reactions 2~3 hours; The magnesium borate crystal whisker that sintering is obtained and the mixture of fusing assistant are dissolved in the water, and washing obtains filter cake; The filtration cakes torrefaction that washing is obtained obtains magnesium borate crystal whisker.
2. the method for utilizing the bittern synthesizing magnesium borate whisker according to claim 1 is characterized in that clorox and bittern blended volume ratio are 1: 1000.
3. the method for utilizing the bittern synthesizing magnesium borate whisker according to claim 1 adds the magnesium borate crystal whisker crystal seed when it is characterized in that batching reaction batch mixing, and add-on is 10% of synthetic whisker theoretical amount.
4. the method for utilizing the bittern synthesizing magnesium borate whisker according to claim 1 is characterized in that washing leaching cake is to carry out repeatedly, does not contain till chlorion and the sulfate ion in filtrate.
5. the method for utilizing the bittern synthesizing magnesium borate whisker according to claim 1 is characterized in that the filter cake that repetitive scrubbing is obtained is dry under 100~120 ℃ of temperature, to obtain the magnesium borate crystal whisker product.
CNB2007100589726A 2007-08-20 2007-08-20 Method for synthesizing magnesium borate whisker by using bittern Active CN100500952C (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102002751A (en) * 2010-10-11 2011-04-06 国家海洋局天津海水淡化与综合利用研究所 Method for directly synthesizing basic magnesium sulfate whiskers by brine
CN102181933A (en) * 2011-04-13 2011-09-14 国家海洋局天津海水淡化与综合利用研究所 Method for synthesizing one-dimensional nano magnesium borate crystal whisker by using concentrated seawater
CN102206860A (en) * 2011-05-23 2011-10-05 华东理工大学 Method for preparing magnesium borate whisker with high length-to-diameter ratio by pelletization
CN101709509B (en) * 2009-12-10 2011-12-07 太原理工大学 Method for preparing magnesium borate whisker
CN107287651A (en) * 2017-07-31 2017-10-24 岭南师范学院 A kind of method for preparing alkali formula magnesium borate crystal whisker
CN108073788A (en) * 2017-12-25 2018-05-25 岭南师范学院 A kind of method that alkali formula magnesium borate crystal whisker is prepared using bittern in salt lake
CN112239360A (en) * 2020-09-23 2021-01-19 华南理工大学 Boron oxide, magnesium oxide and reaction product thereof synergistically toughened tungsten carbide composite material and preparation thereof

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101709509B (en) * 2009-12-10 2011-12-07 太原理工大学 Method for preparing magnesium borate whisker
CN102002751A (en) * 2010-10-11 2011-04-06 国家海洋局天津海水淡化与综合利用研究所 Method for directly synthesizing basic magnesium sulfate whiskers by brine
CN102181933A (en) * 2011-04-13 2011-09-14 国家海洋局天津海水淡化与综合利用研究所 Method for synthesizing one-dimensional nano magnesium borate crystal whisker by using concentrated seawater
CN102206860A (en) * 2011-05-23 2011-10-05 华东理工大学 Method for preparing magnesium borate whisker with high length-to-diameter ratio by pelletization
CN102206860B (en) * 2011-05-23 2013-07-10 华东理工大学 Method for preparing magnesium borate whisker with high length-to-diameter ratio by pelletization
CN107287651A (en) * 2017-07-31 2017-10-24 岭南师范学院 A kind of method for preparing alkali formula magnesium borate crystal whisker
CN108073788A (en) * 2017-12-25 2018-05-25 岭南师范学院 A kind of method that alkali formula magnesium borate crystal whisker is prepared using bittern in salt lake
CN112239360A (en) * 2020-09-23 2021-01-19 华南理工大学 Boron oxide, magnesium oxide and reaction product thereof synergistically toughened tungsten carbide composite material and preparation thereof

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Address after: No. 55 nautical Road, Nankai District, Tianjin

Patentee after: THE INSTITUTE OF SEAWATER DESALINATION AND MULTIPURPOSE UTILIZATION, MNR (TIANJIN)

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Address before: 300192 No. 1 East scientific research road, Tianjin, Nankai District

Patentee before: THE INSTITUTE OF SEAWATER DESALINATION AND MULTIPURPOSE UTILIZATION, SOA (TIANJIN)

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