CN101164985B - Multi-component silicon carbide ceramic with insert including silicon carbide whisker - Google Patents

Multi-component silicon carbide ceramic with insert including silicon carbide whisker Download PDF

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CN101164985B
CN101164985B CN2006101391991A CN200610139199A CN101164985B CN 101164985 B CN101164985 B CN 101164985B CN 2006101391991 A CN2006101391991 A CN 2006101391991A CN 200610139199 A CN200610139199 A CN 200610139199A CN 101164985 B CN101164985 B CN 101164985B
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silicon carbide
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particle
aluminum oxide
ceramic
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CN101164985A (en
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李榕生
水淼
王霞
宋岳
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Ningbo University
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Ningbo University
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Abstract

The present invention relates to silicon carbide ceramic, and is especially one kind of multiple component silicon carbide ceramic with inserted materials containing silicon carbide crystal whisker. The present invention features that inexpensive embedded alumina grain material of different forms is replaced for partial expensive and hard-to-mix silicon carbide crystal whisker in toughening silicon carbide ceramic simultaneously. The embedded alumina grain material is easily mixed with other materials.

Description

A kind of insert comprises the multi-component silicon carbide ceramic of silicon carbide whisker
Technical field
The present invention relates to a kind of pottery, is about silicon carbide ceramics, and particularly a kind of insert comprises the multi-component silicon carbide ceramic of silicon carbide whisker.
Background technology
Mostly the present ceramics of silicon carbide toughened of report is to contain the ceramics of silicon carbide toughened of silicon carbide whisker or charcoal fiber.The report of the relevant ceramics of silicon carbide toughened that contains silicon carbide whisker referring to: Tian Jiemo etc. invent (design), Tsing-Hua University's application, application number is the patent application case " reinforcing of carbon-ceramics composite material with flexibilizer for coystal whiskers " of CN91101684.8; And, the big J Pai Qike invention of A Lishan (design), Tang Chemical Corporation's application, application number is the patent application case " silicon carbide whisker reinforced ceramic composites and manufacture method thereof " of CN90110427.2; And, inventions such as Cheng Laifei, Zhang Litong, Xu Yongdong, Liu Yongsheng, Li Zhen, Wang Xiaoming (design), the application of NW China polytechnical university, application number is the patent application case " a kind of whisker and particulate reinforcement ceramic matric composite preparation method " of CN200410026337.6.The report of the relevant ceramics of silicon carbide toughened that contains the charcoal fiber referring to: Geng Haoran etc. invent (design), University Of Ji'nan's application, application number is the patent application case " a kind of device and technology for preparing carbon fibre reinforced silicon carbide composite material " of CN03138926.0.
Good characteristics such as thyrite has that hot strength is big, high-temperature oxidation resistance is strong, abrasion resistance properties is good, thermostability is good, thermal expansivity is little, thermal conductivity is big, hardness is high, anti-thermal shock and resistance to chemical attack; in fields such as automobile, mechanical chemical industry, environment protection, space technology, information electronics, the energy increasingly extensive application is arranged, become a kind of irreplaceable structural ceramics of other materials at a lot of industrial circle excellent performances.
Dynamic seal in the mechanical means is to be undertaken by the rotational slide of two seal face materials, as the seal face material, requires the hardness height, has wearability.Suitable height of the hardness of silicon carbide ceramics and frictional coefficient are little, so silicon carbide ceramics can obtain sliding properties that other material is beyond one's reach as the mechanical seal end surface material.On the other hand, two mechanical seal materials can produce certain heat owing to rub in rotary movement, thereby the local temperature of seal face is raise, so the end face material also must can tolerate certain temperature.In the rotational slide process, produce thermal strain and hot tearing for fear of the mechanical seal material, require thermal conductivity height, the good thermal shock of end face material.At present, silicon carbide ceramics has obtained a large amount of application in all kinds of mechanical seals, and for the laborsaving of mechanical means with energy-conservationly made very big contribution, demonstrate other materials incomparable superiority.Silicon carbide ceramics also successfully is used as various bearings, cutting tool in mechanical industry.
What need in the occasion of needs such as aerospace, nuclear industry tolerances ultra high temp such as nuclear fission and the fusion reactor bears 2000 degree left and right sides pyritous heat-stable materials; Rocket and aerospacecraft surface are used for tolerating the thermal insulation tile up to thousands of K temperature that produces with the violent friction of atmosphere; Rocket combustion chamber's larynx lining and inner lining material, gas-turbine blade; The top board of High Temperature Furnaces Heating Apparatus, support, and the high temperature members such as jig of high temperature experiment usefulness also generally adopt the silicon carbide ceramics member.Silicon carbide ceramics also is widely used as various corrosion-resistant with container and pipeline in petrochemical industry.
Expectation further improves the performance of silicon carbide ceramics in the industrial application, and at first the problem that will face is toughness reinforcing problem.With other all kinds of ceramic-like seemingly, silicon carbide ceramics has certain fragility, and how the silicon carbide ceramics of high tenacity is provided, and is the important topic that this production field is paid close attention to.
Be necessary to briefly touch upon the relevant principle of ceramic toughening here.
Found that some polycrystalline phase ceramics had the resistance curve behavior in 1974 first, promptly crack growth resistance increases and increases along with crackle, and this is an important progress, and after this, people begin to improve by various microstructure designs the toughness of pottery.The Zhou Zhenjun of China's University Of Tianjin's high-temperature structural ceramics and key lab of the engineering ceramics processing technology the Ministry of Education etc., be published in be entitled as " the Research on Toughening progress of high reliability structural ceramics " of " silicate circular " the 3rd phase p57-61 in 2003, and, the Hao Chuncheng of Shandong University etc., be published in be entitled as " progress of particulate reinforcement pottery " of the 16th volume the 2nd phase p28-30 in " material Leader " February in 2002, and, the Guo Jingkun of Shanghai Silicate Inst., Chinese Academy of Sciences's high-performance ceramic and ultrastructure National Key Laboratory, be published in be entitled as " about the fragility problem of stupalith " of the 42nd volume the 6th phase p822-827 in " Fudan Journal (natural science edition) " December in 2003, and, the Liu Hanlian of the advanced jet Engineering Technical Research Centre of School of Mechanical Engineering of Shandong University etc., be published in being entitled as in the papers such as " the toughened and reinforced mechanism progress of nanocomposite ceramic material " of the 22nd volume the 2nd phase p98-103 in " powder metallurgy technology " April in 2004, ceramic toughening theory problem and practice are had detailed introduction.
The malleableize mode of pottery mainly contains that transformation toughening, fiber (whisker) are toughness reinforcing, particulate reinforcement and composite toughening.Wherein, particulate reinforcement is the simplest a kind of method of ceramic toughening, and it has many advantages such as improving intensity and toughness simultaneously.The principal element that influences the second phase particulate composite toughening effect is a matrix and second particulate elastic modulus E, thermalexpansioncoefficient and the biphase chemical compatibility mutually.Wherein chemical compatibility is the compound prerequisite, and two alternately can not exist too much chemical reaction, must have suitable interface comprehensive strength simultaneously again.Utilize the mismatch of thermalexpansioncoefficient, thereby, be the toughened and reinforced main root of complex phase ceramic in the second phase particle and the residual stress field of the inner generation of matrix on every side.Suppose between the second phase particle and the matrix chemical reaction not to take place, if having the mismatch of thermal expansivity, i.e. Δ α=α between the second phase particle and the matrix pm≠ 0 (p, m represent particle and matrix), when Δ α>0, the second phase particle is in tensile stress state, and matrix radially is in stretched state, tangentially is in compressed state, and at this moment crackle tends to walk around particle and continues expansion; When Δ α<0, the second phase particle is in compressive stress state, tangentially is subjected to tensile stress, and at this moment crackle tends at particle place pinning or passes particle.Thereby the appearance of tiny crack can absorb energy and reach toughness reinforcing purpose, one of tiny crack toughening mecha-nism operating is a crack deflection, crack deflection is a kind of crack tip effect, is meant the inclination and the deflection that are taken place when crack tip runs into deflection thing (particle, fiber, whisker, interface etc.) in the crack propagation process; Two of tiny crack toughening mecha-nism operating is crackle bridgings, bridging thing (particle, fiber, whisker etc.) connects near two surfaces of two crackles of bridging thing and provides one to make two crack surfaces close stress mutually, be closure stress, cause stress intensity factor to increase like this with crack propagation.When crack propagation ran into bridging agent, the possible grain failure of bridging thing also the interlocking phenomenon may occur, and promptly crackle is walked around the bridging thing along crystal boundary development and formation friction bridge.Letter is local to be said, and the second mutually heterogeneous phase particulate introducing will bring a large amount of tiny cracks, and its effect is similar to the tempering of glass, just utilizes a large amount of dominance or recessive tiny crack to dissipate or dissolves or absorb external destructive tension stress.In addition, adopting whisker to carry out also existing and extracting effect when toughness reinforcing, extracting effect also is a kind of toughness reinforcing factor that helps.When the second mutually heterogeneous phase particle of introducing is nano particle, also help and suppress growing up of ceramic base material crystal grain, the microminiaturization of ceramic base material crystal grain also is an important toughening mecha-nism operating in the Low fire ceramic, from fracture toughness property value and displaing microstructure observing result, the sample microcosmic is the nano level microscopic structure, then macro manifestations goes out the highest fracture toughness property, can think, the particulate refinement makes weave construction more even, reduced the size of stress concentration and micro-flaw, simultaneously, the particulate refinement also makes micro-flaw quantity increase, that is to say, fine crystalline-granular texture can cause the crystal boundary volume fraction to increase, and in this case, the new crack surfaces of the dissipativeness that generates in the ceramic breaking-down process is long-pending to be increased, need the outside energy that absorbs in the process before the pottery fracture thereby increase considerably, show as ceramic fracture toughness on the macroscopic view and improve.
The ceramics of silicon carbide toughened that contains silicon carbide whisker or charcoal fiber is the silicon carbide ceramics that a class has higher toughness really, but, because the silicon carbide whisker raw material cost that wherein contains is higher, make the cost of whole toughening ceramic finished product rise thereupon, in addition, this class ceramics of silicon carbide toughened also has a problem, promptly, in its manufacturing processed, generally speaking difficult and other silicon carbide ceramics raw materials for production uniform mixing of silicon carbide whisker that length-to-diameter ratio is very high and charcoal fiber, this has influenced the quality homogeneity of corresponding ceramics of silicon carbide toughened finished product to a certain extent.
Summary of the invention
Purpose of the present invention, provide a kind of new being different from merely and carry out toughness reinforcing scheme with silicon carbide whisker, the objective of the invention is to replace the relatively more expensive and silicon carbide whisker that be difficult to batch mixing relatively of a part with suitable relatively inexpensive plasticizing substance, just part displacement, but not displacement fully, be to use described relatively inexpensive plasticizing substance and silicon carbide whisker to carry out the toughness reinforcing of silicon carbide ceramics simultaneously, this part displacement solution will be taken into account the various useful toughening effect of above addressing as far as possible, described relatively inexpensive plasticizing substance is to be the suitable material that purpose adds with toughness reinforcing, and described relatively inexpensive plasticizing substance should be easy and the mixed uniformly material of other silicon carbide ceramics raw materials for production as far as possible.
The objective of the invention is to reach by the following technical solutions, this technical scheme provides a kind of insert to comprise the multi-component silicon carbide ceramic of silicon carbide whisker, and it is composed as follows:
(1) carborundum grain 50%~92% (weight)
(2) silicon carbide whisker 2%~10% (weight)
(3) sheet aluminum oxide embedded particles 2%~10% (weight)
(4) rod-like aluminum oxide embedded particles 2%~10% (weight)
(5) spherical alumina embeds particle 2%~8% (weight)
(6) norbide or yttrium aluminum garnet 0%~12% (weight).
In this technical scheme, it is plasticizing substance that described silicon carbide whisker, sheet aluminum oxide embedded particles, rod-like aluminum oxide embedded particles and spherical alumina embed particle.In described silicon carbide ceramics, silicon carbide whisker, sheet aluminum oxide embedded particles, rod-like aluminum oxide embedded particles and spherical alumina embed particle and exist with the form that homodisperse embeds.Described silicon carbide ceramics can be the silicon carbide ceramics that does not contain the sintering aid residue that forms via the hot-pressing sintering technique manufacturing; Described silicon carbide ceramics also can be the silicon carbide ceramics that contains the sintering aid residue that forms via the non-pressure sintering technology manufacturing.That is to say, for the silicon carbide ceramics that forms via the non-pressure sintering technology manufacturing, can also contain the sintering aid residuals in the pottery, described sintering aid is the material that adds for the sintering that promotes silicon carbide ceramics, described sintering aid material is trapped in the silicon carbide ceramics after the silicon carbide ceramics sintering is finished, the described compound state that is trapped in the sintering aid material in the silicon carbide ceramics for example: yttrium aluminum garnet, norbide.Wherein, when using carbon-boron to be sintering aid, less because of sintering aid experience consumption, correspondingly, sintering aid residuals norbide (in this case, " norbide " speech general reference carbon-boron compound) is less; And when adopting yttrium oxide-alumina series sintering aid, because of sintering aid experience consumption more relatively, correspondingly, sintering aid residuals yttrium aluminum garnet (in this case, " yttrium aluminum garnet " speech general reference comprises the multiple known yttrium oxide of yttrium aluminum garnet and the sintering combination product between the aluminum oxide) is more; Generally speaking, in described silicon carbide ceramics, the content range of sintering aid residuals is in 0%~12% (weight), and wherein, the content of sintering aid residuals is that the situation of 0% (weight) is corresponding to the silicon carbide ceramics of making via the hot-pressing sintering technique that does not use sintering aid.The art-recognized meanings of described hot-pressing sintering technique, non-pressure sintering technology and sintering aid material is known in silicon carbide ceramics manufacturing field.
In fact the length-to-diameter ratio of described rod-like aluminum oxide embedded particles allows a more wide in range distribution, and still, aspect ratio distribution is even more ideal between 3 to 5.
In fact the radial width of described rod-like aluminum oxide embedded particles allows a comparatively wide in range distribution; But no matter whether the length-to-diameter ratio of described rod-like aluminum oxide embedded particles is distributed between 3 to 5, and the selection preferably of the radial width of described rod-like aluminum oxide embedded particles is to be distributed between 0.1 micron and 0.8 micron.
Described spherical alumina embeds particle grain size and in fact also allows a comparatively wide in range distribution; But comparatively favourable distribution range is between 0.1 micron and 0.8 micron.
The plate width of described sheet aluminum oxide embedded particles, and, the ratio of plate width and sheet, in fact allowed band broad; But reasonable range of choice is: the plate width of described sheet aluminum oxide embedded particles is between 0.3 micron and 6.0 microns, and the plate width of described sheet aluminum oxide embedded particles and the ratio of sheet are between 3 and 10.
Nano level or exist near nano level insert particulate helps to suppress growing up of carborundum grain in sintering procedure, carborundum grain refinement be an important toughening mecha-nism operating.
In described silicon carbide ceramics, described sheet aluminum oxide embedded particles, rod-like aluminum oxide embedded particles, spherical alumina embed content, pattern and the element formation etc. of particle and silicon carbide whisker, and X-ray powder diffraction, electron-microscope scanning and microcell ultimate analysis or the like the prior art means that can be used in combination are judged.
Be different from plasticizing substance and only be the silicon carbide ceramics of silicon carbide whisker, the invention provides the multi-component silicon carbide ceramic that a kind of insert comprises silicon carbide whisker.Characteristics of the present invention, be to utilize the alumina particle of multiple pattern to replace a part of relatively costly and silicon carbide whisker that be difficult to batch mixing relatively, the solution of the present invention is in conjunction with utilizing the alumina particle of described multiple pattern with silicon carbide whisker silicon carbide ceramics to be carried out combined plasticizing, described aluminum oxide embedded particles raw material is relatively inexpensive, and described aluminum oxide embedded particles raw material is easy to and other material uniform mixing.The solution of the present invention is taken into account and is utilized thermal expansion mismatch to bring out that tiny crack, crack deflection, crackle bridging, rod-like aluminum oxide particle are extracted effect, sheet-shaped alpha-alumina particles extracts effect and silicon carbide whisker is extracted useful toughening mecha-nism operating such as effect.When using the alumina particle of nano level described multiple pattern, have the toughening effect of grain refining concurrently; And nano level multiform looks alumina particle is easier to and other material uniform mixing.
The solution of the present invention provides the toughness reinforcing but not extremely toughness reinforcing silicon carbide ceramics of a kind of appropriateness, and the silicon carbide ceramics that the solution of the present invention provides is applicable to that some must take manufacturing cost and use cost into account and only need the toughness reinforcing but not extremely toughness reinforcing application scenario of appropriateness.
Embodiment
Embodiment 1, insert comprises one of the preparation method of the multi-component silicon carbide ceramic of silicon carbide whisker: with the C-B sintering aid of 0.5%-3.0% (weight), sheet-shaped alpha-alumina particles with 2.0%-10.0% (weight), and, the rod-like aluminum oxide particle of 2.0%-10.0% (weight), and, the spherical alumina particle of 2.0%-3.0% (weight), and, the carborundum powder of 74.0%-91.5% (weight), and, silicon carbide whisker 2%~10% (weight), and, an amount of PVA (polyvinyl alcohol), carrying out dry ball milling mixes, compression molding is solidified 100 ℃ of-300 ℃ of temperature ranges, afterwards, 1700 ℃ of-2100 ℃ of temperature range sintering 0.5-3.0 hour, make the multi-component silicon carbide ceramic that insert comprises silicon carbide whisker.
Described carborundum powder is to be made of the general carborundum grain that significantly is different from silicon carbide whisker.By the carborundum powder that general carborundum grain constitutes, the difference of it and silicon carbide whisker is known.
About the source of silicon carbide whisker, as search word, can find many relevant suppliers of family at an easy rate on the internet with " silicon carbide whisker ".
Sheet-shaped alpha-alumina particles, rod-like aluminum oxide particle and spherical alumina particulate technology of preparing or tailor-made product can be provided by Hi-tech Industry Development portion of Chinese Wuhan University, Wuhan University productivity promotion center.And, the preparation method of described sheet-shaped alpha-alumina particles (tabular alumina powder just) can also find in the prior art, described prior art is for example: (1) contriver is: Sai Ersi R Xibe spy, Ai Tehua L Ge Lawen, Jr, the applicant is: Sheng Geben/promise industrial enamel company limited of pausing, application number is: CN94100796.0, being entitled as: the application for a patent for invention case of " tabular alumina ". (2) contriver is: new Tian Shengjiu, Chen Mingshou, villous themeda is former pure, the applicant is: Merck Patent GmbH, application number is: CN96112590.X is entitled as: the application for a patent for invention case of " flake aluminum oxide and pearly pigment and manufacture method thereof ".In addition, Chinese Zhejiang Province enterprise supply from stock (this thing mainly was the substrate as pearly pigment originally) in a large number.In addition, Chinese Aluminium Co., Ltd Zhengzhou research institute also can provide the technology of preparing of multiple special appearance alumina particle.
Embodiment 2, insert comprise silicon carbide whisker multi-component silicon carbide ceramic the preparation method two: with the C-B sintering aid of 0.5%-3.0% (weight), with the sheet-shaped alpha-alumina particles of 2.0%-10.0% (weight), and, the rod-like aluminum oxide particle of 2.0%-10.0% (weight), and, the spherical alumina particle of 2.0%-3.0% (weight), and, the carborundum powder of 74.0%-91.5% (weight), and, silicon carbide whisker 2%~10% (weight), and, an amount of PVA (polyvinyl alcohol), and an amount of water is made into pasty material, carrying out wet ball grinding mixes, drying, granulation, compression molding, solidify 100 ℃ of-300 ℃ of temperature ranges, afterwards, 1700 ℃ of-2100 ℃ of temperature range sintering 0.5-3.0 hour, make the multi-component silicon carbide ceramic that insert comprises silicon carbide whisker.
Wherein, the acquiring way of sheet-shaped alpha-alumina particles, rod-like aluminum oxide particle and spherical alumina particulate technology of preparing or product is with embodiment 1.
Embodiment 3, insert comprise silicon carbide whisker multi-component silicon carbide ceramic the preparation method three: with the C-B sintering aid of 0.5%-3.0% (weight), sheet-shaped alpha-alumina particles with 2.0%-10.0% (weight), and, the rod-like aluminum oxide particle of 2.0%-10.0% (weight), and, the spherical alumina particle of 2.0%-3.0% (weight), and, the carborundum powder of 74.0%-91.5% (weight), and, silicon carbide whisker 2%~10% (weight), and, an amount of PVA (polyvinyl alcohol), and, an amount of water, be made into pasty material, carry out mechanical stirring and mix, simultaneously pasty material is applied ultrasonic wave, after so handling, drying, granulation, compression molding, solidify 100 ℃ of-300 ℃ of temperature ranges, afterwards, 1700 ℃ of-2100 ℃ of temperature range sintering 0.5-3.0 hour, make the multi-component silicon carbide ceramic that insert comprises silicon carbide whisker.
Wherein, the acquiring way of sheet-shaped alpha-alumina particles, rod-like aluminum oxide particle and spherical alumina particulate technology of preparing or product is with embodiment 1.
Embodiment 4, insert comprise silicon carbide whisker multi-component silicon carbide ceramic the preparation method four: with the yttrium oxide of 3.0%-5.0% (weight), with the sheet-shaped alpha-alumina particles of 5.0%-10.0% (weight), and, the rod-like aluminum oxide particle of 5.0%-10.0% (weight), and, the spherical alumina particle of 5.0%-8.0% (weight), and, the carborundum powder of 57.0%-80.0% (weight), and, silicon carbide whisker 2%~10% (weight), and, an amount of PVA (polyvinyl alcohol), and an amount of water is made into pasty material, carrying out wet ball grinding mixes, drying, granulation, compression molding, solidify 100 ℃ of-300 ℃ of temperature ranges, afterwards, 1700 ℃ of-2100 ℃ of temperature range sintering 0.5-3.0 hour, make the multi-component silicon carbide ceramic that insert comprises silicon carbide whisker.
Wherein, the acquiring way of sheet-shaped alpha-alumina particles, rod-like aluminum oxide particle and spherical alumina particulate technology of preparing or product is with embodiment 1.
Embodiment 5, insert comprise silicon carbide whisker multi-component silicon carbide ceramic the preparation method five: with the yttrium oxide of 3.0%-5.0% (weight), sheet-shaped alpha-alumina particles with 5.0%-10.0% (weight), and, the rod-like aluminum oxide particle of 5.0%-10.0% (weight), and, the spherical alumina particle of 5.0%-8.0% (weight), and, the carborundum powder of 57.0%-80.0% (weight), and, silicon carbide whisker 2%~10% (weight), and, an amount of PVA (polyvinyl alcohol), and, an amount of water, be made into pasty material, carry out mechanical stirring and mix, simultaneously pasty material is applied ultrasonic wave, after so handling, drying, granulation, compression molding, solidify 100 ℃ of-300 ℃ of temperature ranges, afterwards, 1700 ℃ of-2100 ℃ of temperature range sintering 0.5-3.0 hour, make the multi-component silicon carbide ceramic that insert comprises silicon carbide whisker.
Wherein, the acquiring way of sheet-shaped alpha-alumina particles, rod-like aluminum oxide particle and spherical alumina particulate technology of preparing or product is with embodiment 1.
Embodiment 6, insert comprise silicon carbide whisker multi-component silicon carbide ceramic the preparation method six: with the carborundum powder of 62%-92% (weight), and, silicon carbide whisker 2%~10% (weight), and, the sheet-shaped alpha-alumina particles of 2%-10% (weight), and, the rod-like aluminum oxide particle of 2%-10% (weight), and, the spherical alumina particle of 2%-8% (weight), carry out dry ball milling and mix, afterwards, place graphite jig, under 1950 ℃ of-2200 ℃ of temperature ranges and the pressure more than the 200MPa sintering 0.5-3.0 hour, make the multi-component silicon carbide ceramic that insert comprises silicon carbide whisker.
Wherein, the acquiring way of sheet-shaped alpha-alumina particles, rod-like aluminum oxide particle and spherical alumina particulate technology of preparing or product is with embodiment 1.
Embodiment 7, insert comprise silicon carbide whisker multi-component silicon carbide ceramic the preparation method seven: with the carborundum powder of 62%-92% (weight), and, silicon carbide whisker 2%~10% (weight), and, the sheet-shaped alpha-alumina particles of 2%-10% (weight), and, the rod-like aluminum oxide particle of 2%-10% (weight), and, the spherical alumina particle of 2%-8% (weight), and, an amount of water is made into pasty material, carries out wet ball grinding and mixes, after drying, place graphite jig, under 1950 ℃ of-2200 ℃ of temperature ranges and the pressure more than the 200MPa sintering 0.5-3.0 hour, make the multi-component silicon carbide ceramic that insert comprises silicon carbide whisker.
Wherein, the acquiring way of sheet-shaped alpha-alumina particles, rod-like aluminum oxide particle and spherical alumina particulate technology of preparing or product is with embodiment 1.
Embodiment 8, insert comprise silicon carbide whisker multi-component silicon carbide ceramic the preparation method eight: with the carborundum powder of 62%-92% (weight), and, silicon carbide whisker 2%~10% (weight), and, the sheet-shaped alpha-alumina particles of 2%-10% (weight), and, the rod-like aluminum oxide particle of 2%-10% (weight), and, the spherical alumina particle of 2%-8% (weight), and, adequate amount of ethanol is made into pasty material, carries out wet ball grinding and mixes, after drying, place graphite jig, under 1950 ℃ of-2200 ℃ of temperature ranges and the pressure more than the 200MPa sintering 0.5-3.0 hour, make the multi-component silicon carbide ceramic that insert comprises silicon carbide whisker.
Wherein, the acquiring way of sheet-shaped alpha-alumina particles, rod-like aluminum oxide particle and spherical alumina particulate technology of preparing or product is with embodiment 1.
Embodiment 9, insert comprise silicon carbide whisker multi-component silicon carbide ceramic the preparation method nine: with the carborundum powder of 62%-92% (weight), and, silicon carbide whisker 2%~10% (weight), and, the sheet-shaped alpha-alumina particles of 2%-10% (weight), and, the rod-like aluminum oxide particle of 2%-10% (weight), and, the spherical alumina particle of 2%-8% (weight), and, amount of methanol is made into pasty material, carries out wet ball grinding and mixes, after drying, place graphite jig, under 1950 ℃ of-2200 ℃ of temperature ranges and the pressure more than the 200MPa sintering 0.5-3.0 hour, make the multi-component silicon carbide ceramic that insert comprises silicon carbide whisker.
Wherein, the acquiring way of sheet-shaped alpha-alumina particles, rod-like aluminum oxide particle and spherical alumina particulate technology of preparing or product is with embodiment 1.
Embodiment 10, insert comprise silicon carbide whisker multi-component silicon carbide ceramic the preparation method ten: with the carborundum powder of 62%-92% (weight), and, silicon carbide whisker 2%~10% (weight), and, the sheet-shaped alpha-alumina particles of 2%-10% (weight), and, the rod-like aluminum oxide particle of 2%-10% (weight), and, the spherical alumina particle of 2%-8% (weight), and an amount of water is made into pasty material, carrying out mechanical stirring mixes, simultaneously pasty material is applied ultrasonic wave, so handle and after drying, place graphite jig, under 1950 ℃ of-2200 ℃ of temperature ranges and the pressure more than the 200MPa sintering 0.5-3.0 hour, make the multi-component silicon carbide ceramic that insert comprises silicon carbide whisker.
Wherein, the acquiring way of sheet-shaped alpha-alumina particles, rod-like aluminum oxide particle and spherical alumina particulate technology of preparing or product is with embodiment 1.
For making things convenient for the technician outside this area to understand and enforcement the present invention, it is norbide that the embodiment of all relating in the embodiment of the invention " C-B sintering aid ", " C-B sintering aid " all specify, i.e. B 4C.
In the various embodiments of the present invention, the consumption of related raw material all provides with range format, implements by listed amount ranges, all can realize purpose of the present invention in varying degrees; For making things convenient for the technician outside this area to understand and enforcement the present invention, the intermediate value that can specify the listed amount ranges of each raw material is an optimum amount enforcement value.
For making things convenient for the technician outside this area to understand and enforcement the present invention, it is vacuum carbon tube furnace or hot-pressed sintering furnace that agglomerating plant can be specified; Can find the supplier of many these kind equipments on the internet.
Testing method and dependence test instrument about ceramic performance, for making things convenient for the technician outside this area to go and find out what's going on, be described as follows: key in retrieval with suitable keyword,, can find many relevant informations by Chinese periodical net and foreign language periodicals net and each large search instrument of internet.

Claims (1)

1. an insert comprises the multi-component silicon carbide ceramic of silicon carbide whisker, and its raw material is composed as follows:
(1) carborundum grain 50%~92% (weight);
(2) silicon carbide whisker 2%~10% (weight);
(3) sheet-shaped alpha-alumina particles 2%~10% (weight);
(4) rod-like aluminum oxide particle 2%~10% (weight);
(5) spherical alumina particle 2%~8% (weight);
(6) norbide or yttrium aluminum garnet 0%~12% (weight);
The aspect ratio distribution of described rod-like aluminum oxide particle is between 3 to 5, the radial width of described rod-like aluminum oxide particle is distributed between 0.1 micron and 0.8 micron, described spherical alumina particle grain size distribution scope is between 0.1 micron and 0.8 micron, the plate width of described sheet-shaped alpha-alumina particles is between 0.3 micron and 6.0 microns, and the plate width of described sheet-shaped alpha-alumina particles and the ratio of sheet are between 3 and 10.
CN2006101391991A 2006-10-16 2006-10-16 Multi-component silicon carbide ceramic with insert including silicon carbide whisker Expired - Fee Related CN101164985B (en)

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CN1600743A (en) * 2003-09-22 2005-03-30 中国科学院金属研究所 High intensity ceramic ball made from compact silicon carbide and preparation method

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CN1600743A (en) * 2003-09-22 2005-03-30 中国科学院金属研究所 High intensity ceramic ball made from compact silicon carbide and preparation method

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