CN101162647B - Transformer coil vertical coiling machine - Google Patents
Transformer coil vertical coiling machine Download PDFInfo
- Publication number
- CN101162647B CN101162647B CN2007101128680A CN200710112868A CN101162647B CN 101162647 B CN101162647 B CN 101162647B CN 2007101128680 A CN2007101128680 A CN 2007101128680A CN 200710112868 A CN200710112868 A CN 200710112868A CN 101162647 B CN101162647 B CN 101162647B
- Authority
- CN
- China
- Prior art keywords
- lifting
- worm gear
- slewing
- transformer coil
- elevating bracket
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 8
- 230000003028 elevating effect Effects 0.000 claims description 16
- 230000005540 biological transmission Effects 0.000 claims description 11
- 230000008878 coupling Effects 0.000 claims description 8
- 238000010168 coupling process Methods 0.000 claims description 8
- 238000005859 coupling reaction Methods 0.000 claims description 8
- 238000006243 chemical reaction Methods 0.000 claims description 7
- 238000004804 winding Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
Images
Landscapes
- Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention relates to a big slewing ring bearing three guide post worm gear screw lifting vertical type coil winding machine, comprising a lifting system and a winding slewing system connected with the lifting system, wherein the lifting system comprises a lifting base, three or four worm gear screw lifters which are fixed on the lifting base and move on the lead screws, and a lifting driving device which drives the worm gear screw lifters to lift; the winding system comprises a slewing face plate connected with the lifting base by the big slewing ring bearing, a big gear fixed on the lower part of the slewing face plate, a small gear meshed with the big gear, a slewing reducer and a variable frequency main motor; the slewing reducer and the variable frequency main motor are directly connected with the small gear. The invention has the advantages of high efficiency, multifunction, stable running, high automatization control level, easy operation, fault-free, correct number of turnsof the coiling and low manufacturing cost, etc.
Description
One, technical field:
The present invention relates to a kind of dry transformer coil vertical coiling machine, particularly a kind of big pivoting support bearing three lead worm gear screw mandrel lifting vertical coil winding machines.
Two, background technology:
Domestic traditional vertical coil winding machine function is few, and the rotation and the lifting of revolution floral disc are steady inadequately, and the drive system precision is low, impact greatly, the noise height, braking effect is poor, automatic control level is low, the failure rate height, operation inconvenience, maintenance difficult, the basis melt pit is promptly big deeply again, the cost height, the coil turn of coiling is inaccurate, and transformer performance is affected.
Three, summary of the invention:
The present invention is directed to the drawback that domestic traditional vertical coil winding machine exists, provide a kind of high-efficiency multi-function, running steadily, high, easy to operate, the fault-free of automatic control level, the coiling number of turn is accurate, cost is low dry transformer coil vertical coiling machine.
Dry transformer coil vertical coiling machine of the present invention, include jacking system and be connected coiling rotary system on the jacking system, described jacking system comprises elevating bracket, be fixed on the lifting drive that on the elevating bracket three or four operate in worm gear screw lift on the screw mandrel, drive the lifting of worm gear screw lift; Described lifting drive includes frequency conversion lifting motor, lifting decelerator, elastic coupling, power transmission shaft and the steering box of band brake;
Described coiling rotary system include by big pivoting support bearing be connected revolution floral disc on the elevating bracket, be fixed on revolution floral disc bottom gear wheel, with gear wheel pinion in mesh, rotary reducer and the frequency conversion master motor of direct connection on pinion.
Dry transformer coil vertical coiling machine of the present invention, as preferred version, described worm gear screw lift and screw mandrel are three, and described elevating bracket is an equilateral triangle.
Dry transformer coil vertical coiling machine of the present invention, each screw mandrel are fixed with a guide upright post, are useful on the guide pad of guiding between guide upright post and the elevating bracket, have guaranteed the synchronous and steady of vertical lift.
Dry transformer coil vertical coiling machine of the present invention in the described worm gear screw lift, is provided with the checkout gear at random of the wear extent that detects worm gear endoporus screw, and rotation precision and fail safe are fully guaranteed.
Dry transformer coil vertical coiling machine of the present invention, described jacking system includes the laser range finder that is used to measure lifting distance, has guaranteed the accurately reliable of lifting distance.
Beneficial effect of the present invention: have high-efficiency multi-function, running steadily, high, easy to operate, the fault-free of automatic control level, advantages such as the coiling number of turn is accurate, cost is low.
Four, description of drawings
The structural representation of Fig. 1 jacking system of the present invention
Fig. 2 is the structural representation of coiling rotary system of the present invention
Among the figure: 1. turn round floral disc 2. gear wheels 3. pinions
4. big pivoting support bearing 5. rotary reducers 6. main motors
7. power transmission shaft 8. worm gear screw lifts 9. screw mandrels
10. guide upright post 11. guide pads 12. elevating brackets
13. lifting decelerator 14. steering boxs 15. lifting motors
16. elastic coupling
Five, embodiment
Below in conjunction with the drawings and specific embodiments the present invention is made specific description.
As shown in Figure 1, it is the structural representation of jacking system of the present invention, the lifting decelerator 13 that is installed on the elevating bracket 12 is driven by frequency conversion lifting motor 15, is connected with three worm gear screw lifts 8 by power transmission shaft 7, elastic coupling 16 and steering box 14, realizes synchronization lifting.Move up and down steadily for making along screw mandrel 9, five equilibrium is provided with three guide upright posts 10, makes guide pad 11 on the lifting platform along the guide upright post lifting, and it is steady to reach lifting, adjustable-speed.
As shown in Figure 2, be the structural representation (having a guide upright post and screw mandrel) of coiling rotary system of the present invention.Shown in figure, revolution floral disc 1 is fixing with gear wheel 2, the revolution floral disc is connected with the inner ring of big pivoting support bearing 4 again, like this, the complicated moment in the total weight of coil and when coiling is born by big pivoting support bearing 4 on the floral disc, and the outer ring of big pivoting support bearing 4 is fixed with elevating bracket 12, and the pinion 3 on the rotary reducer 5 from bottom to top, pass the hole and gear wheel 2 engagements on plane on the elevating bracket, rotary reducer is realized moment of torsion transmission and speed governing by direct connection frequency conversion master motor 6.
Dry transformer coil vertical coiling machine of the present invention has following characteristics:
1. the present invention will turn round floral disc and be installed on the big pivoting support bearing on the elevating bracket, thus radical change the stressing conditions during the floral disc work of tens of tons of load-bearing, its velocity of rotation realizes stepless adjustment, start-up time is adjustable, detent torque is big, and noise is low, and the work operation is especially steady. The rotation of revolution floral disc is by the variable-frequency motor direct connection decelerator of band brake, and gear wheel engagement on pinion and the revolution floral disc on the reducer output shaft is to realize moment of torsion transmission and adjustment of rotational speed.
2. jacking system of the present invention is made up of elevating bracket, lifting driver element, three Worm gear feed screw lifts, three guide upright posts and guide pad. The variable-frequency motor of band brake links by decelerator, elastic coupling, power transmission shaft, steering box and three Worm gear feed screw lifts, guaranteed the synchronous and steady of vertical lift, particularly in the Worm gear feed screw lift, wearing and tearing for worm gear endoporus screw, be provided with machine detecting device, rotation precision and security are fully guaranteed.
3. laser range finder is adopted in the range measurement of vertical lift of the present invention, and is accurately reliable.
4. the present invention all adopts frequency control to turning motor and the lifting motor of revolution floral disc, powerful PLC control system is all adopted in embodiment to revolution counting and various functions, the hardware supported of electric control system is powerful, can realize manually and automatically control by software programming.
5. the present invention passes through the driving-chain optimal design and adopts high-quality actuated element, realize that transmission accuracy height, nothing are impacted, the effect of low noise, control system can be carried out fault detect to operating key components and parts at random, for complete machine failure-free operation provides guarantee.
Claims (4)
1. dry transformer coil vertical coiling machine, include jacking system and be connected coiling rotary system on the jacking system, it is characterized in that: described jacking system comprises elevating bracket (12), be fixed on the lifting drive that on the elevating bracket three operate in worm gear screw lift (8) on the screw mandrel (9), drive the lifting of worm gear screw lift; Described lifting drive includes frequency conversion lifting motor (15), lifting decelerator (13), elastic coupling (16), power transmission shaft (7) and the steering box (14) of band brake;
Frequency conversion lifting motor (15) is connected with lifting decelerator (13), lifting decelerator (13) has elastic coupling by two ends power transmission shaft is connected with worm gear screw lift (8), and, lifting decelerator (13) has elastic coupling by two ends power transmission shaft is connected with steering box (14), steering box is connected with worm gear screw lift (8) by the power transmission shaft that two ends have an elastic coupling again, to realize the synchronization lifting of three worm gear screw lifts;
Described coiling rotary system include by big pivoting support bearing (4) be connected revolution floral disc (1) on the elevating bracket (12), be fixed on revolution floral disc (1) bottom gear wheel (2), with gear wheel pinion in mesh (3), rotary reducer (5) and the frequency conversion master motor (6) of direct connection on pinion (3).
2. dry transformer coil vertical coiling machine according to claim 1 is characterized in that: described worm gear screw lift (8) and screw mandrel (9) are three, and described elevating bracket (12) is an equilateral triangle.
3. dry transformer coil vertical coiling machine according to claim 1 is characterized in that: each screw mandrel is fixed with a guide upright post (10), is useful on the guide pad (11) of guiding between guide upright post (10) and the elevating bracket (12).
4. according to claim 1,2 or 3 described dry transformer coil vertical coiling machines, it is characterized in that: described jacking system includes the laser range finder that is used to measure lifting distance.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007101128680A CN101162647B (en) | 2007-09-14 | 2007-09-14 | Transformer coil vertical coiling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007101128680A CN101162647B (en) | 2007-09-14 | 2007-09-14 | Transformer coil vertical coiling machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101162647A CN101162647A (en) | 2008-04-16 |
| CN101162647B true CN101162647B (en) | 2010-10-20 |
Family
ID=39297546
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2007101128680A Active CN101162647B (en) | 2007-09-14 | 2007-09-14 | Transformer coil vertical coiling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101162647B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102328893B (en) * | 2010-07-13 | 2015-07-15 | 上海诸光机械有限公司 | Ship model turning device |
| CN105390266B (en) * | 2015-11-02 | 2017-07-18 | 江苏本格自动化科技有限公司 | A kind of winding mould positioning component of vertical coil winding machine |
| CN105883693B (en) * | 2016-05-16 | 2018-02-02 | 国网江苏省电力公司盐城供电公司 | A kind of converting station electric power inspection device Special support platform |
| CN112390199A (en) * | 2020-11-17 | 2021-02-23 | 浙江工业大学 | Omnidirectional AGV with independent lifting and rotating platform function and control method |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4725017A (en) * | 1984-11-09 | 1988-02-16 | Tekma Kinomat S.P.A. | Bench coil winder |
| CN2262283Y (en) * | 1995-04-27 | 1997-09-10 | 机械工业部第七设计研究院 | Lifting transmission device of vertical winding machine |
| CN1598980A (en) * | 2004-09-02 | 2005-03-23 | 济南一机床集团有限公司 | Winding machine system |
| CN2783504Y (en) * | 2004-11-25 | 2006-05-24 | 济南一机床集团有限公司 | Silo type digital controlled vertical winding machine |
| CN201084542Y (en) * | 2007-09-14 | 2008-07-09 | 沈伟 | A transformer coil vertical winding machine |
-
2007
- 2007-09-14 CN CN2007101128680A patent/CN101162647B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4725017A (en) * | 1984-11-09 | 1988-02-16 | Tekma Kinomat S.P.A. | Bench coil winder |
| CN2262283Y (en) * | 1995-04-27 | 1997-09-10 | 机械工业部第七设计研究院 | Lifting transmission device of vertical winding machine |
| CN1598980A (en) * | 2004-09-02 | 2005-03-23 | 济南一机床集团有限公司 | Winding machine system |
| CN2783504Y (en) * | 2004-11-25 | 2006-05-24 | 济南一机床集团有限公司 | Silo type digital controlled vertical winding machine |
| CN201084542Y (en) * | 2007-09-14 | 2008-07-09 | 沈伟 | A transformer coil vertical winding machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101162647A (en) | 2008-04-16 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201084542Y (en) | A transformer coil vertical winding machine | |
| CN101162647B (en) | Transformer coil vertical coiling machine | |
| CN202098958U (en) | Power driving device of escalator or automatic footway | |
| CN201405177Y (en) | Self-regulating welding roller frame | |
| CN103894559B (en) | Lead bullion pig moulding machine | |
| CN201813271U (en) | Electric barring device of hydraulic generator | |
| CN201881153U (en) | High-speed and high-precision rotary table driving device | |
| CN208584399U (en) | A kind of workbench synchronous rotary mechanism | |
| CN214883933U (en) | Pile foundation strain detection device | |
| CN110925141A (en) | Telescopic wind driven generator capable of being used generally | |
| CN211977832U (en) | Frame lifting distance measuring device | |
| CN102079047B (en) | High-speed and high-accuracy driving device for rotary table | |
| CN202063511U (en) | Transmission device for disc feeder | |
| CN103352799A (en) | Pitch angle automatic control device | |
| CN104569471A (en) | Winching rotating speed detection device and method | |
| CN101174504A (en) | Horizontal coiling machine for transformer coil | |
| CN202830300U (en) | Collective doffing driving device | |
| CN113958450A (en) | Wind generating set with angle adjusting device | |
| CN203497969U (en) | Novel rotary mechanism of tower crane | |
| CN207414226U (en) | A kind of automatic steel bar bender for building | |
| CN112194027A (en) | One-level planetary speed reduction low-speed large-torque inward rotation permanent magnet motor direct drive mechanism | |
| CN102420492B (en) | Double-motor high/low-speed running, braking and inching belt transmission system | |
| CN210616448U (en) | Automatic rotation control device of bolt fastening robot | |
| CN202708019U (en) | Main chain wheel device for pipe bending machine | |
| CN102168415A (en) | Motor-driven threaded rod starting and stopping machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: SHANDONG JULI ELECTRO-MACHINERY Co.,Ltd. Assignor: Shen Wei Contract record no.: 2011370000520 Denomination of invention: Dry transformer coil vertical coiling machine Granted publication date: 20101020 License type: Exclusive License Open date: 20080416 Record date: 20111212 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20160614 Address after: 250032 No. 16 jade mountain road, Changqing District, Shandong, Ji'nan Patentee after: SHANDONG JULI ELECTRO-MACHINERY Co.,Ltd. Address before: Flyover District of Shandong city in Ji'nan Province, 250032 Ring Road No. 11 Shandong Juli Electrical Equipment Co., Ltd. Patentee before: Shen Wei |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Transformer coil vertical winding machine Effective date of registration: 20220623 Granted publication date: 20101020 Pledgee: Qilu bank Limited by Share Ltd. Ji'nan Changqing branch Pledgor: SHANDONG JULI ELECTRO-MACHINERY Co.,Ltd. Registration number: Y2022980008768 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20230621 Granted publication date: 20101020 Pledgee: Qilu bank Limited by Share Ltd. Ji'nan Changqing branch Pledgor: SHANDONG JULI ELECTRO-MACHINERY Co.,Ltd. Registration number: Y2022980008768 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Transformer coil vertical winding machine Effective date of registration: 20230628 Granted publication date: 20101020 Pledgee: Qilu bank Limited by Share Ltd. Ji'nan Changqing branch Pledgor: SHANDONG JULI ELECTRO-MACHINERY Co.,Ltd. Registration number: Y2023980045972 |