The preparation method of IgeponA series anionic surfactant
Technical field
The preparation method of IgeponA series anionic surfactant, be the synthetic preparation method who obtains the IgeponA series anionic surfactant of raw material with fat acyl chloride, lipid acid, sodium isethionate specifically, belong to the organic compound synthesis technical field.
Background technology
The IgeponA series anionic surfactant, chemical general formula RCOOCH
2CH
2SO
3Na can carry out esterification by lipid acid and derivative thereof and hydroxyethylsulfonic acid (sodium) and synthesize.Because surface property and biological degradability are good,, be widely used in all kinds of daily chemical products with other tensio-active agent compatibleness, stability in hard water, avidity, stability advantage preferably all.
The IgeponA series anionic surfactant is synthetic, the domestic esterification route that generally adopts fat acyl chloride.Reaction formula is as follows:
3RCOOH+PCl
3→3RCOCl+H
3PO
3
RCOCl+HOCH
2CH
2SO
3Na→RCOOCH
2CH
2SO
3Na+HCl↑
The HCl that this technology generates needs to handle operating procedure more complicated, raw material PCl
3To the big problem of environmental pollution that exists of human body pungency, do not meet the Green Chemistry principle; And make the raw materials cost height with fat acyl chloride, the content height of by product sodium-chlor in the products obtained therefrom can not be used widely the product of this explained hereafter.
External basic two kinds of technologies that adopt: fat acyl chloride technology and lipid acid technology (also claiming the direct esterification method).Lipid acid technology has two kinds again: a kind of is to react with lipid acid and sodium isethionate earlier, obtains required product with different alkali neutralizations then; Another kind is that lipid acid directly reacts with sodium isethionate and obtains the IgeponA series anionic surfactant.
Also there are many deficiencies in lipid acid technology at present.Though for example reaction process has rare gas element protection, because 200 ℃ of-300 ℃ of high temperature of reaction needed carry out with reaction; the color and luster of product is more and more darker, and activity also decreases, and reaction is with going through several hrs; but react still not thorough, because final fat acid need steam.If without nitrogen protection, and when adopting vacuum distillation method to remove moisture in the dereaction, system can produce a large amount of foams, and the reaction times can prolong relatively, if charging capacity is big, then needs bigger container to react, and has improved production cost like this.Though this technology meets the Green Chemistry principle, the lipid acid poor activity, temperature of reaction is had relatively high expectations, and makes product color relatively poor, and reduction fatty acid soaps content is to need and scabrous problem.
Summary of the invention
The objective of the invention is to: with fat acyl chloride, lipid acid and sodium isethionate is raw material, preparation Igepon A series of surfactants.
With the contained Igepon A series anionic surfactant of technology provided by the invention, all be better than traditional method at quality product, aspect of performance, overcome that HCl needs processing, operating procedure complexity, raw material PCl in the present method
3Pungency is big, have problem such as environmental pollution, and technology of the present invention reduced the pungency and the inorganic salt content of product, meets the Green Chemistry principle.
Purpose of the present invention can reach by the following technical solutions:
Synthetic Igepon A series anionic surfactant, react in normal pressure reactor with fat acyl chloride, lipid acid and sodium isethionate, when raw material of fatty acid is solid, begin to stir after being heated to the lipid acid fusing, react the product that obtains 70~90% active matter contents after 2~8 hours.Synthetic route is as follows:
RCOOH+RCOCl+HOCH
2CH
2SO
3Na→RCOOCH
2CH
2SO
3Na
Wherein: R is C
9~19Saturated, unsaturated, straight chain, branched hydrocarbyl.
Concrete building-up process is as follows:
With fat acyl chloride: the mixed in molar ratio of lipid acid=1: 2~10, again with sodium isethionate with 0.8~1.3: 1 mol ratio joins carries out esterification in the normal pressure reactor that has heating, stirring and temperature regulating device, stirred 2~8 hours down in 100~180 ℃, obtain product.
Embodiment 1:
In the four-hole round-bottomed flask of being furnished with stirring, thermometer, long-neck dropping funnel, reflux condensing tube, add 0.1mol lauroyl chloride and 0.4mol lauric acid, fully stir the back and add the 0.45mol sodium isethionate, stir, reflux, be heated to 160 ℃, control reaction temperature is constant, react after 4 hours, tell less water and lauric acid, obtain the lauryl ethylsulfonic acid sodium of active matter content 80%, product yield is 96%.
Embodiment 2:
In the four-hole round-bottomed flask of being furnished with stirring, thermometer, long-neck dropping funnel, reflux condensing tube, add 0.1mol palmityl chloride and 0.5mol palmitinic acid, fully stir the back and add the 0.5mol sodium isethionate, stir, reflux, be heated to 140 ℃, control reaction temperature is constant, react after 6 hours, tell less water and palmitinic acid, obtain the palmityl ethylsulfonic acid sodium of active matter content 78%, product yield is 89%.
Embodiment 3:
In the four-hole round-bottomed flask of being furnished with stirring, thermometer, long-neck dropping funnel, reflux condensing tube, add 0.1mol stearyl chloride and 0.3mol stearic acid, fully stir the back and add the 0.45mol sodium isethionate, stir, reflux, be heated to 155 ℃, control reaction temperature is constant, react after 5 hours, tell less water and stearic acid, obtain the stearyl ethylsulfonic acid sodium of active matter content 88%, product yield is 90%.
Embodiment 4:
In the four-hole round-bottomed flask of being furnished with stirring, thermometer, long-neck dropping funnel, reflux condensing tube, add inferior oleoyl chloride of 0.1mol and 0.35mol linolic acid, fully stir the back and add the 0.40mol sodium isethionate, stir, reflux, be heated to 140 ℃, control reaction temperature is constant, react after 3.5 hours, tell less water and linolic acid, obtain the inferior oil base ethylsulfonic acid sodium of active matter content 80%, product yield is 92%.
Embodiment 5:
In the four-hole round-bottomed flask of being furnished with stirring, thermometer, long-neck dropping funnel, reflux condensing tube, add 0.1mol oleoyl chloride and 0.5mol oleic acid, fully stir the back and add the 0.5mol sodium isethionate, stir, reflux, be heated to 160 ℃, control reaction temperature is constant, react after 5.5 hours, tell less water and oleic acid, obtain the oil base ethylsulfonic acid sodium of active matter content 85%, product yield is 89%.
Embodiment 6:
In the four-hole round-bottomed flask of being furnished with stirring, thermometer, long-neck dropping funnel, reflux condensing tube, add 0.1mol cardamom acyl chlorides and 0.43mol myristic acid, fully stir the back and add the 0.45mol sodium isethionate, stir, reflux, be heated to 165 ℃, control reaction temperature is constant, react after 5 hours, tell less water and myristic acid, obtain the myristyl ethylsulfonic acid sodium of active matter content 88%, product yield is 95%.