CN101152927A - Discharging system and method capable of implementing self-adaption adjustment of discharging speed - Google Patents
Discharging system and method capable of implementing self-adaption adjustment of discharging speed Download PDFInfo
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- CN101152927A CN101152927A CNA2006102009523A CN200610200952A CN101152927A CN 101152927 A CN101152927 A CN 101152927A CN A2006102009523 A CNA2006102009523 A CN A2006102009523A CN 200610200952 A CN200610200952 A CN 200610200952A CN 101152927 A CN101152927 A CN 101152927A
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Abstract
The present invention provides a discharging system which realizes automatic discharging-speed adjustment. The present invention comprises a vibrating plate, a controller, a transporting platform and a detecting device. The vibrating plate is used for placing a containing component and producing vibration. The controller is used for setting a working parameter of the vibrating plate. The transporting platform is used for detecting that whether material and parts are in a designated region on a transporting path of the transporting platform and sending a detecting result to the controller. So the adjusting on the working parameter of the vibrating plate is realized. The present invention also provides a method for a discharging system to automatically adjust the discharging speed.
Description
Technical field
The present invention relates to a kind of discharge system and method that realizes that the discharge velocity self adaptation is adjusted.
Background technology
Discharge system is used very extensive in the commercial production field, the vibration-type discharge system is to use a comparatively general class discharge system at present.This kind vibration-type discharge system generally includes a controller, a vibrating disc and a delivery platform.Control described vibrating disc vibrations by controller, the materials and parts in this vibrating disc are entered delivery platform and deliver to back one operation.But in the discharge process, because the mutual action in the vibrating disc between the materials and parts, perhaps the materials and parts quantity in this vibrating disc is very few, perhaps the velocity of vibration of vibrating disc is slow excessively, all might cause the materials and parts in the vibrating disc to discharge, need to improve the velocity of vibration of vibrating disc this moment, so that the materials and parts in this vibrating disc are expelled to delivery platform smoothly.For reaching this purpose, normally whether the operator has materials and parts to be expelled to delivery platform from vibrating disc according to its visual observation, if there are materials and parts to discharge, then keeps the vibrating disc velocity of vibration constant; If there are not materials and parts to discharge, then the hand adjustment controller is to improve the velocity of vibration of vibrating disc, so that the materials and parts in this vibrating disc are expelled to delivery platform smoothly.But the not only waste of manpower of the mode of this visual observation, hand adjustment, efficient is low, but also wastes energy, and is difficult to make discharge device performance best efficiency.
In view of this, be necessary to provide a kind of discharge system and method that realizes that the discharge velocity self adaptation is adjusted, effectively enhancing productivity, and promote the effective utilization of discharge system.
Summary of the invention
To a kind of discharge system and method that realizes that the discharge velocity self adaptation is adjusted be described with specific embodiment below, effectively enhancing productivity, and promote the effective utilization of discharge system.
A kind of discharge system of realizing that the discharge velocity self adaptation is adjusted, it comprises a vibrating disc, a controller, a delivery platform, and a detecting device.Described vibrating disc is used for the splendid attire materials and parts and produces vibrations.Described controller is used to be provided with the working parameter of described vibrating disc.Described delivery platform is used to receive and transmit the materials and parts of discharging from described vibrating disc.Described detecting device is used for detecting whether a presumptive area of materials and parts transfer path has materials and parts on the described delivery platform, and testing result is sent to described controller, to realize the adjustment to this vibrating disc working parameter.
And, a kind of method that realizes that discharge system discharge velocity self adaptation is adjusted, it comprises step:
Provide one can realize the discharge system that the discharge velocity self adaptation is adjusted, it comprises a vibrating disc, a controller, a delivery platform, and a detecting device;
Utilize described controller that the initialization parameter of described vibrating disc is set, make this vibrating disc produce vibrations, and make the materials and parts in this vibrating disc be expelled to described delivery platform;
Utilize described detecting device to detect whether the presumptive area in the materials and parts transfer path has materials and parts on this delivery platform, and testing result is sent to described controller;
Described controller is adjusted discharge velocity according to this testing result, if testing result for materials and parts are arranged, then keeps discharge velocity constant; If testing result is not for there being materials and parts, then improve discharge velocity, so that the interior materials and parts of described vibrating disc discharge smoothly, and then make this presumptive area that materials and parts be arranged.
Compared with prior art, the described discharge system of discharge velocity self adaptation adjustment of realizing comprises a detecting device, in this discharge system working process, described detecting device can detect whether the presumptive area in the materials and parts transfer path has materials and parts on the described delivery platform, and testing result is sent to described controller, this controller can be adjusted the working parameter of described vibrating disc according to described testing result, as velocity of vibration, thereby realize the self adaptation adjustment of discharge system discharge velocity, effectively enhance productivity, and promote the effective utilization of discharge system.
Description of drawings
Fig. 1 is the discharge system running condition scheme drawing that the discharge velocity the realized self adaptation that provides of the embodiment of the invention is adjusted.
Fig. 2 is the view that detecting device detects delivery platform in the embodiment of the invention a presumptive area has materials and parts.
Fig. 3 is the view that detecting device detects delivery platform in the embodiment of the invention a presumptive area does not have materials and parts.
The specific embodiment
Below in conjunction with accompanying drawing the embodiment of the invention is described in further detail.
Referring to Fig. 1, the discharge system 100 that the discharge velocity the realized self adaptation that first embodiment of the invention provided is adjusted, it comprises a vibrating disc 110, one controllers 120, one delivery platforms 130, and a detecting device 140.
Described vibrating disc 110 is used for splendid attire materials and parts 200 and produces vibrations.This vibrating disc 110 has materials and parts outlet 112.Usually, this vibrating disc 110 can be a hollow cylinder, and its inwall is provided with the track on the screw.Track on this screw is connected with described materials and parts outlet 112, and the materials and parts 200 that are used in this vibrating disc 110 of this vibrating disc 110 vibrations processes guiding are expelled to delivery platform 130 from its materials and parts outlet 112.
Described controller 120 is used to be provided with the working parameter of described shaking device 110, and as jolting rate, vibration amplitude etc. are so that the materials and parts 200 in this vibrating disc 110 can successfully be discharged from its materials and parts outlet 112 along the track on the screw of this vibrating disc inwall
Described delivery platform 130 is used to receive and transmit the materials and parts 200 of discharging from described vibrating disc 110, to carry out following process.This delivery platform 130 has materials and parts inlet 132.This materials and parts inlet 132 matches with the materials and parts outlet 112 of described vibrating disc 110, is used to receive the materials and parts 200 of discharging from the materials and parts outlet 112 of vibrating disc 110.
Described detecting device 140 is used for detecting whether a presumptive area 134 of materials and parts transfer path has materials and parts on this delivery platform 130, and testing result is sent to described controller 120, to adjust the working parameter of this vibrating disc 110.Preferably, the materials and parts that described presumptive area 134 is located at this delivery platform 130 enter the mouth in the materials and parts transfer path at 132 places, also promptly in the materials and parts transfer path of this delivery platform 130 and the cooperation place of the materials and parts outlet 112 of vibrating disc 110.Described detecting device 140 comprises that one is used to produce the transmitter unit 142 of detection signal, and the receiving element 144 of this detection signal of reception.Described transmitter unit 142 can be an Optical Transmit Unit or a ultrasonic transmitting element.Described receiving element 144 can be an optical sensing unit or a super sonic receiving element.Described Optical Transmit Unit can be a laser.Described optical sensing unit can be charge-coupled device (Charge CoupledDevice, CCD) sensor or complementary metal oxide semiconductor (Complementary Metal OxideSemiconductor, CMOS) sensor.In the present embodiment, this transmitter unit 142 is a laser, and this receiving element 144 is a ccd sensor.Certainly, be understandable that this detecting device 140 also can have other suitable configuration, as long as it can detect described presumptive area 134 and whether have materials and parts all can.
To specifically describe below and a kind ofly use the described discharge system 100 of realizing the adjustment of discharge velocity self adaptation to carry out the method that the discharge velocity self adaptation is adjusted, it roughly may further comprise the steps:
(1) utilize described controller 120 that the initialization parameter of described vibrating disc 110 is set, make this vibrating disc 110 produce vibrations, and make the materials and parts in this vibrating disc 110 be expelled to described delivery platform 130 from its materials and parts outlet 112 successively along the track that these vibrating disc 110 spiral inner walls make progress.
(2) utilize described detecting device 140 to detect whether the presumptive area 134 in the materials and parts transfer path has materials and parts on this delivery platform 130, and testing result is sent to described controller 120.Concrete, referring to Fig. 2, when presumptive area 134 has materials and parts 200, then the detection signal of transmitter unit 142 emissions of this detecting device 140 is reflected by materials and parts 200, the detection signal of reflection is received unit 144 and receives, and this moment, this detecting device 140 can be given described controller 120 by output one normal detection signal.Referring to Fig. 3, when presumptive area 134 does not have materials and parts, then the detection signal of transmitter unit 142 emissions of this detecting device 140 does not reflect because of not blocked by materials and parts, then accept unit 144 and do not receive detection signal, this moment, this detecting device 140 can be given described controller 120 by output one anomaly detection signal.
Certainly, be understandable that described transmitter unit 142 and receiving element 144 can be located at the relative both sides of described presumptive area 134 respectively.When presumptive area 134 had materials and parts, then the detection signal of transmitter unit 142 emissions was blocked receiving element 144 because of meeting by materials and parts 200 and does not receive detection signal, and this moment, this detecting device 140 can be given described controller 120 by output one normal detection signal; And when presumptive area 134 did not have materials and parts, then the detection signal of transmitter unit 142 emissions can directly be injected receiving element 144, and this moment, this detecting device 140 can be given described controller 120 by output one anomaly detection signal.
(3) described controller 120 is adjusted the discharge velocity of this discharge system 100 according to described testing result.Concrete, if testing result is normal, then keep the working parameter of this vibrating disc 110 constant, constant as the velocity of vibration that keeps vibrating disc 110, constant with the discharge velocity that keeps this discharge system 100; If testing result be unusual, the working parameter of then corresponding this vibrating disc 110 of adjustment as improving the velocity of vibration of vibrating disc 110, thereby improves the discharge velocity of this discharge system 100, and these vibrating disc 110 interior materials and parts 200 are discharged smoothly.
Certainly, be understandable that, materials and parts 200 in the generally described vibrating disc 110 are all discharged one by one, the presumptive area 134 that this moment, detecting device 140 can be consecutively detected described delivery platform 130 has materials and parts, promptly, the testing result of these detecting device 140 outputs keeps normally always, and then described controller 120 keeps discharge velocity constant according to this normal testing result.But in the discharge process, because materials and parts 200 effect each other in the vibrating disc 110, perhaps materials and parts quantity is very few in this vibrating disc 110, this velocity of vibration is slow excessively after perhaps reducing the velocity of vibration of this vibrating disc 110, the materials and parts that all might cause the materials and parts 200 in the vibrating disc 110 to discharge or to discharge are bigger at interval each other, detecting device 140 can detect described presumptive area 134 does not at this moment have materials and parts, promptly, this detecting device 140 outputs one abnormality detection result is given controller 120, then this controller 120 can be adjusted the working parameter of described vibrating disc 110 according to this abnormality detection result, as improve the velocity of vibration of vibrating disc 110, thereby improve the discharge velocity of this discharge system 100, so that the materials and parts 200 in this vibrating disc 110 are expelled to delivery platform 130 smoothly.
The discharge system 100 that the discharge velocity the realized self adaptation that the embodiment of the invention provided is adjusted, it comprises a detecting device 140, in these discharge system 100 working processs, described detecting device 140 can detect whether the presumptive area 134 in the materials and parts transfer path has materials and parts on the described delivery platform 130, and testing result is sent to described controller 120, this controller 120 can be adjusted the working parameter of described vibrating disc 110 according to described testing result, as adjust the velocity of vibration of this vibrating disc 110, thereby realize the self adaptation adjustment of discharge system 100 discharge velocities, effectively enhance productivity, and promote the effective utilization of this discharge system 100
In addition, those skilled in the art also can do other variation in spirit of the present invention, as long as it does not depart from technique effect of the present invention and all can.The variation that these are done according to spirit of the present invention all should be included within the present invention's scope required for protection.
Claims (11)
1. the discharge system that can realize that the discharge velocity self adaptation is adjusted, it comprises a vibrating disc, is used for the splendid attire materials and parts and produces vibrations; One controller is used to be provided with the working parameter of described vibrating disc; One delivery platform is used to receive and transmit the materials and parts of discharging from described vibrating disc; It is characterized in that, also comprise a detecting device, be used for detecting whether a presumptive area of materials and parts transfer path has materials and parts on the described delivery platform, and testing result is sent to described controller, to realize adjustment this vibrating disc working parameter.
2. the discharge system of realizing that the discharge velocity self adaptation is adjusted as claimed in claim 1, it is characterized in that, described vibrating disc has materials and parts outlet, described delivery platform has materials and parts inlet, this materials and parts inlet matches with the materials and parts outlet of described vibrating disc, is used to receive the materials and parts of discharging from the materials and parts outlet of this vibrating disc.
3. the discharge system of realizing that the discharge velocity self adaptation is adjusted as claimed in claim 2 is characterized in that described vibrating disc is a hollow cylinder, and its inwall is provided with the track on the screw, and this track is connected with described materials and parts outlet.
4. the discharge system of realizing that the discharge velocity self adaptation is adjusted as claimed in claim 1 is characterized in that described controller is used to control the jolting rate and the vibration amplitude of described vibrating disc.
5. the discharge system of realizing that the discharge velocity self adaptation is adjusted as claimed in claim 1 is characterized in that described detecting device comprises that one is used to produce the transmitter unit of detection signal, and a receiving element that is used to receive described detection signal.
6. the discharge system of realizing that the discharge velocity self adaptation is adjusted as claimed in claim 5 is characterized in that described transmitter unit is an Optical Transmit Unit, and described receiving element is an optical sensing unit.
7. the discharge system of realizing that the discharge velocity self adaptation is adjusted as claimed in claim 6 is characterized in that described Optical Transmit Unit is a laser, and described optical sensing unit is charge coupling device sensor or complementary metal oxide semiconductor sensor.
8. the discharge system of realizing that the discharge velocity self adaptation is adjusted as claimed in claim 5 is characterized in that described transmitter unit is a ultrasonic transmitting element, and described receiving element is a super sonic receiving element.
9. method that can realize that discharge system discharge velocity self adaptation is adjusted, it comprises step:
Provide one can realize the discharge system that the discharge velocity self adaptation is adjusted, it comprises a vibrating disc, a controller, a delivery platform, and a detecting device;
Utilize described controller that the initialization parameter of described vibrating disc is set, make this vibrating disc produce vibrations, and make the materials and parts in this vibrating disc be expelled to described delivery platform;
Utilize described detecting device to detect whether the presumptive area in the materials and parts transfer path has materials and parts on this delivery platform, and testing result is sent to described controller;
Described controller is adjusted discharge velocity according to this testing result, if testing result for materials and parts are arranged, then keeps discharge velocity constant; If testing result is not for there being materials and parts, then improve discharge velocity, so that the interior materials and parts of described vibrating disc discharge smoothly, and then make this presumptive area that materials and parts be arranged.
10. the method that realizes that discharge system discharge velocity self adaptation is adjusted as claimed in claim 9, it is characterized in that, described detecting device comprises a transmitter unit and a receiving element, during detection, if the detection signal of this transmitter unit emission represents then that via the described receiving element of described presumptive area reflected back this presumptive area has materials and parts; If the detection signal of this transmitter unit emission does not have the described receiving element of reflected back via described presumptive area, represent that then this presumptive area does not have materials and parts.
11. the method that realizes that discharge system discharge velocity self adaptation is adjusted as claimed in claim 9, it is characterized in that, described detecting device comprises a transmitter unit and a receiving element, during detection, if the detection signal of described transmitter unit emission is not injected described receiving element via described presumptive area, represent that then this presumptive area has materials and parts; If the detection signal of this transmitter unit emission is injected described receiving element via described presumptive area, represent that then this presumptive area does not have materials and parts.
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CN102193575A (en) * | 2011-04-18 | 2011-09-21 | 唐本法 | Constant-power control circuit of electric vibrator during cement production |
CN102848106A (en) * | 2012-08-30 | 2013-01-02 | 苏州通锦精密工业有限公司 | Automatic welding device |
CN103449142A (en) * | 2013-09-25 | 2013-12-18 | 江苏星马力科技有限公司 | Automatic feeding and discharging detector |
CN103692276A (en) * | 2013-12-24 | 2014-04-02 | 宁波天赐兄弟水表水暖有限公司 | Sequencing device of feeding mechanism for manufacturing water meter copper connector |
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CN102193575A (en) * | 2011-04-18 | 2011-09-21 | 唐本法 | Constant-power control circuit of electric vibrator during cement production |
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CN103449142A (en) * | 2013-09-25 | 2013-12-18 | 江苏星马力科技有限公司 | Automatic feeding and discharging detector |
CN103692276A (en) * | 2013-12-24 | 2014-04-02 | 宁波天赐兄弟水表水暖有限公司 | Sequencing device of feeding mechanism for manufacturing water meter copper connector |
CN103692276B (en) * | 2013-12-24 | 2016-09-07 | 宁波天赐兄弟水表水暖有限公司 | A kind of collator making water meter copper connector feed mechanism |
CN104071646B (en) * | 2014-07-04 | 2017-01-04 | 南通大学 | A kind of operating rate control method of vibrosieve material conveying device |
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CN104590860B (en) * | 2014-12-06 | 2016-09-07 | 尚宝泰机械科技(昆山)有限公司 | A kind of quantitative dispensing device of chump |
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