CN101152908A - Packaging method and apparatus - Google Patents

Packaging method and apparatus Download PDF

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Publication number
CN101152908A
CN101152908A CNA2007101543700A CN200710154370A CN101152908A CN 101152908 A CN101152908 A CN 101152908A CN A2007101543700 A CNA2007101543700 A CN A2007101543700A CN 200710154370 A CN200710154370 A CN 200710154370A CN 101152908 A CN101152908 A CN 101152908A
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CN
China
Prior art keywords
packing
packaged
packing timber
products
timber
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Pending
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CNA2007101543700A
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Chinese (zh)
Inventor
原田和正
大塚卓雄
杉本秀幸
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Fujifilm Corp
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Fujifilm Corp
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Publication date
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Publication of CN101152908A publication Critical patent/CN101152908A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B5/00Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
    • B65B5/02Machines characterised by incorporation of means for making the containers or receptacles
    • B65B5/024Machines characterised by incorporation of means for making the containers or receptacles for making containers from preformed blanks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B25/00Packaging other articles presenting special problems
    • B65B25/14Packaging paper or like sheets, envelopes, or newspapers, in flat, folded, or rolled form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/02Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for perforating, scoring, slitting, or applying code or date marks on material prior to packaging

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Basic Packing Technique (AREA)
  • Making Paper Articles (AREA)

Abstract

The invention relates to a packaging device (10) in that a planographic printing article (12) is packaged by folding a corrugated paper (14). The device comprises a control part (20) which is used for determining the size and the packaging pattern of the corrugated paper (14) in accordance with information about the planographic printing article (12); a packaging material supplying part (30) which is used for selecting, cutting and supplying the corrugated paper according to the determined size; a packaging material processing part (14) which is used for forming score lines (L1) and (L2) on the corrugated paper (14) in accordance with the packaging pattern; and a packaging body forming part (50) which is used for conveying and placing the planographic printing article (12) onto a predetermined position of the corrugated paper (14), and folding the corrugated paper (14) to form a box-shaped packaging body (22) along the score lines (L1) and (L2).

Description

Packing method and device
Technical field
The present invention relates to packing method and device, particularly relate to a kind of stacked lithographic plate bundle that has formed lithographic plate is done external packing with fluting board etc. packing method and device.
Background technology
In graphic arts process (comprising the electrofax graphic arts process) in recent years, for the automation that makes plate-making process is easy, lithographic plates such as photosensitive printing version and thermonasty galley are widely used.Lithographic plate is generally made by following operation, promptly on supporting masses such as lamellar or spiral fashion aluminum plate, surface treatments such as anti-scratch, anodization, silicate processing, other one-tenthization processing are carried out in for example independent or combination, then, after the coating of having carried out photo sensitive coating or heat sensing layer, the dry processing, cut into desired size.Lithographic plate after making is exposed, development treatment, drags plate-making such as glue to handle, be arranged to printer again.Then, apply printing ink being placed on the lithographic plate of printer, by such duplicating on paper with printings such as literal, images.
But lithographic plate is laminated in thickness direction after manufacturing, and its stacked bundle is packaged in interior dresses after the paper such as craft paper, accommodates to be transported to outer vanning again.Outer vanning forms ruling (bending line) and otch (notch) afterwards as described in the patent documentation 1 on a fluting board, form by Bending Processing to have the box of the switching face that splits around.Should case outward owing to being that fluting board of bending is made, so can pack lithographic plate with low cost.
Under the situation of the polytype lithographic plate bundle that does not wait with so outer loading packing size, two kinds of following methods of reliable worry.First method is, to each fluting board (packing timber) that is prepared in advance and is formed with ruling and otch of lithographic plate.According to this method, so can carry effectively owing to forming the inner wrapping body that does not have waste that adapts to product size.In addition, owing on packing timber, do not have the gap of waste, so the packing timber after can using with little burden processing.But, so there is following problem in it,, certainly will increase the space of getting the raw materials ready of fluting board owing to must prepare fluting board to the various sizes of lithographic plate, simultaneously, along with the switching operation of the fluting board of the kind change of lithographic plate bundle is pretty troublesome.
Second method is a kind of fluting board that do not change, but puts into the inner method that adapts by filling up with the compaction materials such as side guide in the gap of lithographic plate bundle.According to this method, owing to can reduce the kind of fluting board, so the switching operation of the fluting board can be easy to carry out the management of fluting board and kind change the time.But there are the following problems for it, promptly owing to use to increase the fluting board of waste, thus reduce transport efficiency, simultaneously, the fluting board after the conveying discarded pretty troublesome.
Patent documentation 1: Japanese kokai publication sho 54-12996 communique
As mentioned above, there is following problems in the current packaging method, and along with the increase of the kind of lithographic plate bundle, the space of getting the raw materials ready of fluting board increases and along with the switching production time of kind change increases, and perhaps transport efficiency reduces and the discarded amount of fluting board increases.
Summary of the invention
The present invention produces in view of this problem, its purpose is, a kind of packing method and device are provided, when the size of products to be packaged (lithographic plate etc.) relates to polytype, can in the waste that reduces packing timber (fluting board), improve transport efficiency, and be easy to carry out the management of packing timber and switch operation.
For achieving the above object, first aspect present invention provides a kind of packing method, by the tabular packing timber packing products to be packaged of bending, it is characterized in that possessing: the information according to above-mentioned products to be packaged determines the size of above-mentioned packing timber and the judgement operation of pack pattern; Select and/or shear and supply with the packing timber of above-mentioned packing timber with the form of the size that meets above-mentioned decision and supply with operation; On the above-mentioned packing timber that is supplied to, form the packing timber manufacturing procedure of broken line and/or otch based on the pack pattern of above-mentioned decision; Carry above-mentioned products to be packaged and thereon to the position of the regulation of the packing timber that is formed with above-mentioned broken line and/or otch, and the packaging body that forms the packing-box design body along the above-mentioned packing timber of above-mentioned broken line Bending Processing forms operation with its mounting.
According to first aspect present invention, owing to select packing timber, decision pack pattern (for example size of position, ear and the side guide of broken line (ruling) and opening) to come the processing and packing material according to the information (size, kind etc.) of products to be packaged, so can carry out the suitable packing that the size with products to be packaged adapts, the waste of packing timber can be suppressed to Min..In addition, according to first aspect present invention, owing to can dwindle packaging body after the packing as much as possible, so can improve transport efficiency.In addition,, the kind of pre-prepd packing timber can be reduced, the space of getting the raw materials ready of packing timber can be reduced according to the invention of claim 1.
Second aspect present invention is characterized in that on the basis of first aspect above-mentioned products to be packaged are the lithographic plate bundle that stacked lithographic plate forms.Lithographic plate is owing to having photo sensitive coating and heat sensing layer, so must make the lithographic plate bundle after the packing not removable in the inside of packaging body.The present invention so can pack with the immovable form of lithographic plate bundle after the packing, is suitable for the packing of lithographic plate bundle owing to the size and the pack pattern that determine packing timber based on the information of lithographic plate bundle.
Third aspect present invention first or the basis of second aspect on, it is characterized in that above-mentioned packing timber is a fluting board.
On the basis of fourth aspect present invention either side in first~third aspect, it is characterized in that, import the information of above-mentioned products to be packaged from the manufacturing installation of making above-mentioned products to be packaged.According to fourth aspect present invention, owing to the information of products to be packaged is imported from manufacturing installation, so can when the change products to be packaged, automatically change the size and the pack pattern of packing timber.
On the basis of fifth aspect present invention either side in first~third aspect, it is characterized in that at least a portion of the information of above-mentioned products to be packaged is to import from the sensor of the size of measuring above-mentioned products to be packaged.According to fifth aspect present invention, owing to the information of products to be packaged is imported from sensor, so can when the size of change products to be packaged, automatically change the size of packing timber.
Sixth aspect present invention aspect first~the 5th on the basis of either side, it is characterized in that, in the side of products to be packaged described external packing material is turned back and forms ear.The present invention is owing to stipulating pack pattern to each products to be packaged, so even form under the situation of ear, also can prevent to increase the kind of packing timber.That is, under the situation that forms ear, though the problem of the kind that increases packing timber is again arranged, the present invention can remove this problem.
Seventh aspect present invention aspect first~the 6th on the basis of either side, it is characterized in that above-mentioned packing timber forms operation, is provided with the side guide member in the side of above-mentioned products to be packaged to form above-mentioned packaging body.According to seventh aspect present invention, because the side of products to be packaged is provided with the side guide member, so can further reduce the kind of packing timber.
Eighth aspect present invention is characterized in that on the basis aspect the 7th above-mentioned side guide member utilizes the smear metal that produces to make when the above-mentioned packing timber of shearing.According to eighth aspect present invention, owing to utilize the smear metal of shearing packing timber to form the side guide member, so can subdue cost.
For achieving the above object, ninth aspect present invention provides a kind of packing device, by the tabular packing timber packing products to be packaged of bending, it is characterized in that possessing: the input mechanism of the information of input products to be packaged; According to the information of the products to be packaged of importing by above-mentioned input mechanism, decide the control setup of the size and the pack pattern of above-mentioned packing timber; Select and/or shear and supply with the packing timber feedway of above-mentioned packing timber with the form of the size that meets above-mentioned decision; On the above-mentioned packing timber that is supplied to, be processed to form the packing timber processing unit (plant) of broken line and/or otch based on the pack pattern of above-mentioned decision; Carry and position from the above-mentioned products to be packaged of mounting to the regulation of the packing timber that is processed to form above-mentioned broken line and/or otch, and the packaging body that forms the packing-box design body simultaneously along the above-mentioned packing timber of above-mentioned broken line Bending Processing forms device.
According to ninth aspect present invention, owing to select packing timber, decision pack pattern to come the processing and packing material based on the information (size, kind etc.) of products to be packaged, so can carry out the suitable packing that the size with each products to be packaged adapts, the waste of packing timber can be suppressed to Min..In addition, owing to can dwindle packaging body after the packing as much as possible, so can improve transport efficiency.In addition, according to ninth aspect present invention, owing to can reduce the kind of pre-prepd packing timber, so can reduce the space of getting the raw materials ready of packing timber.
According to the present invention, owing to pack based on the information processing and packing material of being assured the dress article, so can be fit to the packing of each products to be packaged, also the waste of packing timber Min. can be suppressed to even increase again under the situation of kind of packaged material, and the transport efficiency of packaging body can be improved.
Description of drawings
Fig. 1 is the block diagram that the summary of expression packing device of the present invention constitutes;
Fig. 2 is the block diagram that schematically shows the packing order;
Fig. 3 is the block diagram of the clipped position of expression fluting board;
Fig. 4 is the block diagram that expression ruling operation portion and opening add one of Ministry of worker example;
Fig. 5 is the figure of the shape of expression ear;
Fig. 6 is the block diagram of the location division of expression lithographic plate bundle;
Fig. 7 is the block diagram of explanation bending part;
Fig. 8 schematically shows the block diagram that side guide adds the Ministry of worker;
Fig. 9 schematically shows the block diagram that the side guide different with Fig. 8 adds the Ministry of worker.
Nomenclature
10: packing device, 12: plate printing plate bundle, 14: fluting board, 16: side guide, 20: control part, 22: packaging body, 30: packing timber supply unit, 32: selection portion, 34: the cut part, 40: packing timber adds the Ministry of worker, and 42: ruling adds the Ministry of worker, and 44: opening adds the Ministry of worker, 50: packaging body formation portion, 52: ear adds the Ministry of worker, and 54: the side guide installation portion, 56: the location division, 58: bending part, 60: the finishing Ministry of worker, 62: adhesive tape sticking portion, 64: the band paste section, 66: integrated portion, 70: side guide portion, 72: side guide adds the Ministry of worker, 74: side guide storage portion, 100: lithographic plate bundle manufacturing installation
The specific embodiment
Below, according to the preferred forms of description of drawings packing method of the present invention and device.
Fig. 1 is the block diagram that the summary of the packing device 10 of expression present embodiment constitutes, and Fig. 2 is that the block diagram of packed state is represented on model utility ground in order.And the symbol that is additional on the arrow of Fig. 2 is corresponding with the symbol of each the operation portion that is additional to Fig. 1, and the processing of its operation portion is carried out in expression.
Packing device 10 is a kind of by bending laminal fluting board (being equivalent to packing timber) 14 as shown in Figure 2,12 (being equivalent to products to be packaged) of packing lithographic plate bundle, forms the device of packing-box design body 22.
As shown in Figure 1, packing device 10 mainly by control part 20, packing timber supply unit 30, packing timber add the Ministry of worker 40, packaging body forms portion 50, the finishing Ministry of worker 60 and side guide portion 70 and constitutes.In the middle of these operation portions, packing timber supply unit 30, packing timber add the Ministry of worker 40, packaging body formation portion 50 and the finishing Ministry of worker 60 and are disposed on the belt conveyor.
Control part 20 is connected with lithographic plate bundle manufacturing installation 100, by the information of these manufacturing installation 100 input lithographic plate bundles.At this, the information of so-called lithographic plate bundle 12, be meant lithographic plate bundle 12 size (size on plane and thickness), be contained in the kind etc. of the lithographic plate of lithographic plate bundle 12.If this information is transfused to, then controller 20 is obtained for packing lithographic plate bundle 12 necessary sizes (below be called essential minimum size).In addition, control part 20 is chosen in more than the essential minimum size in the middle of the fluting board 14 of the numerous species of being got the raw materials ready, and the fluting board of the size of the most approaching essential minimum size.Simultaneously, controller 20 only pack pattern of regulation (being the number of times etc. that turns back of have that it's too late size, the 14A of ear of position, the side guide 16 of ear ruling L1 described later, baffle plate ruling L2 and otch 14C) in the fluting board of selecting 14.At this moment, if essential minimum size is the same with the size of fluting board 14, then control part 20 as-is conditions are stipulated pack pattern, fluting board 14 than the big situation of essential minimum size under, then from three kinds of following methods, select a kind of method at least, (1) the blank thin plate of shearing fluting board 14, (2) increase turn back number of times and the bending area of the 14A of ear described later, the position and the size of (3) corresponding change side guide 16.According to above-mentioned selection, decide the size and the pack pattern of fluting board 14.
Packing timber supply unit 30 possesses selection portion 32 and cut part 34.Selection portion 32 is to select the device of conveying by the fluting board 14 of the size of control part 20 decisions in the middle of the multiple fluting board 14 of being got the raw materials ready, for example, the form of using sucker etc. to supply with in belt conveyor one by one topmost with the blank thin plate from vertical cargo-carring fluting board 14 constitutes.In addition, fluting board 14 has diverse grooves such as fluting board that the blank thin plate differs in size and A groove, B groove, AB groove, BC groove, can therefrom select.Also can have packing timber beyond the fluting board in addition (for example with paper material such as the ground paper of mat, coating duricrust paper, sheet duricrust paper, plastic material such as plastics fluting board, sheet plastic, wooden materials such as composite panel, metallic materials such as steel plate etc. can be processed into the material of packaged configuration) for you to choose.In addition, the selection of packing timber is carried and to be not limited to automatically, also can be with manually carrying out, can also carry out in the form of supply unit with the palette adjustment of the bundle of the blank thin plate that will take fluting board 14.In addition, with regard to present embodiment, though the packing timber that has a numerous species carry out with the form of therefrom selecting, also can by or only have a kind of packing timber it settled, perhaps increase turn back number of times and areas such as ear, padded coamings such as the side guide of packing into are to adapt to.
The fluting board of being selected by selection portion 32 14 is transported to cut part 34.Cut part 34 is devices that a kind of (and when control part 20 decisions must be sheared fluting board) as required shears by its size.There is no particular restriction for cutting method, for example adopt the limit to carry the blank thin plate limit of fluting board 14 to cut off along throughput direction at convertible finedraw, perhaps temporarily stop thin plate along cutting off simultaneously, belt conveyor is not stopped, and carry out the method for flying shear with rotation distributively perpendicular to throughput direction.In addition, be not limited to the mechanicalness cutting-off method, also can carry out the shearing of the distillation formula of utilizing laser and utilize the shearing of die-cut stamping-out in batch.Under die-cut situation,,, just can be adapted to all sizes by making the position changeable of finedraw and shearing though need the punching tool of essential size.
The shearing of fluting board 14 also can be selected any one in the shearing of four limits, the shearing of three limits, bilateral shearing, the one-way shear.That is, can select among Fig. 3 (a)~Fig. 3 (h) any one.Fig. 3 (a) is the illustration on four limits of shearing fluting board 14, Fig. 3 (b), Fig. 3 (c) are the illustration on three limits of shearing fluting board, Fig. 3 (d), Fig. 3 (e), Fig. 3 (f) are for shearing the bilateral illustration of fluting board 14, and Fig. 3 (g), Fig. 3 (h) are for shearing the monolateral illustration of fluting board 14.In addition, in these figure, two point long and short dash line L represents to become after the position of shearing, symbol 14B are represented to cut off the part of smear metal (end).Use any pattern among Fig. 3 (a)~Fig. 3 (h) to cut off, preferably each lithographic plate bundle 12 is made judgement, selected by control part 20.This moment is preferred: control part 20 decides clipped position can utilize side guide described later portion 70 will be sheared the form that smear metal 14B (end material) after portion 32 shears makes side guide.In addition, be judged as under the situation that does not need to shear, be transported to following packing timber without cut part 34 processing fluting boards 14 and add the Ministry of worker 40 at control part 20.
Packing timber adds the Ministry of worker 40 and adds the Ministry of worker 42 and opening by ruling and add the Ministry of worker 44 and constitute.Fig. 4 represents that ruling adds the example block diagram that the Ministry of worker 42 and opening add the Ministry of worker 44.
It is a kind of operation portions that process ruling (broken line) on fluting board that ruling adds the Ministry of worker 42, for example as shown in Figure 4, and with rotation ruling cutter 90 and addressee muller 92 processing ear ruling L1.Rotation ruling cutter 90 has convex shaped part 91 on the outer peripheral face of muller, by this convex shaped part 91 being pushed the fluting board 14 with 92 supportings of addressee muller, form the ear ruling L1 of throughput direction.This rotation ruling cutter 90 and addressee muller 92 move and are bearing in transverse direction freely, according to the position of the ear ruling L1 that is determined by control part 20, adjust the position of rotation ruling cutter 90 and addressee muller 92 in the horizontal.In addition, ruling as shown in Figure 4 adds the Ministry of worker 42 and has punching machine 94 and addressee platform 95, utilizes the baffle plate ruling L2 of the perpendicular direction of this punching machine 94 and 95 formation of addressee platform and throughput direction.Baffle plate ruling L2 also can be processed by the fast rotational punching machine.
The structure of ear ruling L1, baffle plate ruling L2 also is not particularly limited, and gets final product so long as be easy to the structure of bending fluting board 14.For example, perhaps make with the top layer linearity of fluting board 14 cut into continuously or the structure that is interrupted, perhaps make the structure that fluting board 14 is crushed to wire.
In addition, preferred: ruling add the Ministry of worker 42 by or select the kind of cutter according to the kind of fluting board 14, perhaps regulate the empty allowance of cutter and addressee side, the degree of depth and the shape of regulating ear ruling L1, baffle plate ruling L2.Preferred in addition, ruling adds the Ministry of worker 42, by to the fluting board local humidification, do not cause fluting board 14 fracture show the precision of folding position.
Add fluting board that the Ministry of worker 42 forms ear ruling L1, baffle plate ruling L2 with ruling and be fed to opening and add the Ministry of worker 44, form opening (notch) 14C.Be not particularly limited though opening adds the formation of the Ministry of worker 44, still, for example as shown in Figure 4, adopt usually to use to have the method for die set 96,96 stamping-outs of stamping-out cutter up and down.In this case, according to the pack pattern by control part 20 decision, preferably or in the position of lateral adjustments die set 96,96, perhaps the timing cut off of change is to regulate opening 14Cde position.In addition, add the Ministry of worker 44, also can cut off with the mode flying shear of rotation as opening.Automatically be discharged to outside the system by feedways such as not shown belt conveyor and air and add the opening chip 14D (with reference to Fig. 2) that the Ministry of worker 44 produces at opening.
In addition, preferred: above-mentioned packing timber supply unit 30 and packing timber add the Ministry of worker 40 and utilize attraction mode etc. to clean, and make on paper powder that in-process produces can not be attached to fluting board 14.
Add the packaging body formation portion 50 that fluting board 14 that the Ministry of worker processes ear ruling L1, baffle plate ruling L2 and opening 14C is transported to Fig. 1 at packing timber.
Packaging body formation portion 59 is made of location division 56 and the bending part 58 that ear adds the Ministry of worker 52, side guide installation portion 54, lithographic plate bundle.
It is a kind of operation portions that form the 14A of ear by the end along the fabric width direction of the folding fluting board 14 of ear ruling L1 that ear adds the Ministry of worker 52.As the method for folding fluting board 14, adopt usually at bending part and stop with the method for bending and utilize the method for its motion bending in moving.The 14A of the ear the most handy hot melt class lining cement and the splicing tape that are bent into are fixed.Thus, the ear 14A of formation shown in Fig. 5 (a), Fig. 5 (b).The size of the 14A of ear (i.e. height h and width W) is decided by control part 20.Particularly, control part 20 decides the height h of the 14A of ear according to the thickness of lithographic plate bundle 12, simultaneously, decide the width W of the 14A of ear, regulate turn back number of times and bending position with the form of the 14A of ear that makes this shape and process according to the size of lithographic plate bundle 12.At this moment, the size and the structure (for example selecting hollow structure etc.) that also can decide the 14A of ear according to the kind (kind of applicator surface etc.) and the weight of lithographic plate bundle 12.In addition, though Fig. 5 (a) is that once example, Fig. 5 (b) is twice example for the number of times that turns back for the number of times that turns back, the number of times that turns back is not limited thereto, also can be more than three times.Can prevent that as the 14A of ear of above-mentioned formation lithographic plate bundle 12 moves in inside, simultaneously, plays the padded coaming as lithographic plate bundle 12 after packing in the course of conveying of packaging body 22.The fluting board 14 that is formed with the 14A of ear, 14A is transported to side guide installation portion 54.
Side guide installation portion 54 is a kind of operation portions that will be installed in by the side guide 16,16 that side guide described later portion 70 supplies with on the fluting board 14. Side guide 16,16 is common for the purpose identical with the 14A of ear (promptly preventing to move the purpose that reaches padded coaming), is configured on the limit that is different from the 14A of ear (promptly to constitute horizontal double-type limit).With regard to side guide installation portion 54, take out the side guide 16,16 lay in as shown in Figure 2 feed bin 18,18, be configured in the position of regulation, simultaneously, fix with hot melt resinoid and splicing tape.
In addition, be judged as under the situation that does not need side guide, side guide do not brought into play passed through fluting board 14 functionally, be transported to location division 56 at control part 20.
Location division 56 is operation portions that lithographic plate bundle 12 is positioned on fluting board 14 singly.As lithographic plate bundle 12, following various forms can be arranged, and the duplexer of the lithographic plate that is about to regulation sheet number stacked is packed the fixing form of back band, duplexer that lithographic plate pack in contraction (shrink) with common packing timber (for example craft paper etc.) form is fixed on form on the hardboard paper with restrainting duplexer with lithographic plate.This lithographic plate bundle 12 is directly supplied with by lithographic plate bundle manufacturing installation 100 (with reference to Fig. 1).Lithographic plate bundle manufacturing installation 100 and packing device 10 forms the form of interlock by controller 20, even under the situation of the kind of change lithographic plate bundle 12, fluting board 14 and lithographic plate bundle 12 are transferred synchronously well and are positioned.In addition, with regard to present embodiment, though directly supply with by lithographic plate bundle manufacturing installation, not limited thereto, also the lithographic plate bundle 12 of deposit can be supplied to location division 56.In this case, be preferably in the sensor that the size of measuring lithographic plate bundle 12 is set on the supply belt conveyor of lithographic plate bundle 12, will control each operation portion according to this information by the size input control part 20 of this sensor determination.
The formation of location division 56 is not particularly limited, for example shown in Figure 6, adopt following formation, promptly utilize conveyer 55 to carry lithographic plate bundle 12, and mounting in the position of the regulation of fluting board 14 (particularly, be exactly between the 14A of each ear, 14A, and between each side guide 16,16).In addition, as the carrying method of lithographic plate bundle 12, also can utilize extracting and apparatus for placing and be accepted the mode of taking out again after the thin-plate supporting etc.
Fluting board 14 by location division 56 mounting lithographic plate bundles 12 is transported to bending part 58.Bending part 58 is operation portions that carry out Bending Processing along the baffle plate ruling L2 of Width, shown in Fig. 7 (a), makes packing-box design body 22 (with reference to Fig. 2) by turn back baffle door 14E, 14E.With regard to this bending part 22, preferred: by before bending, supply with the hot melt resinoid with Bending Processing in carry out bondingly, also can after Bending Processing, fix with pasting to be with.In addition, the thickness owing to fluting board 14 is difficult to a bending, so preferably pre-bend.That is, also can be arranged on the operation that restores to the original state after the bending and stamp the bending vestige, after this operation is turned back baffle door 14E, 14E, form packaging body 22 (with reference to Fig. 2).The example of going up expression at Fig. 7 (a) is that baffle door 14E, 14E are symmetric shape, but also can be arranged to baffle door 14E, the 14E of asymmetrical shape shown in Fig. 7 (b).In this case, if, then can be easy to carry out the taking-up operation of lithographic plate bundle 12 so that bigger baffle door 14E erects the packaging body of putting after keeping is packed 22 as downside.The packaging body 22 of Xing Chenging is transported to the finishing Ministry of worker 60 according to the method described above.
The finishing Ministry of worker 60 is made of adhesive tape sticking portion 62, band paste section 64 and integrated 66.Adhesive tape sticking portion 62 to seal and uses adhesive tape dispenser that adhesive tape 24 is sticked on operation portion on baffle door 14E, the 14E (with reference to Fig. 7) in order to reinforce.Band paste section 64 is that a label 26 (with reference to Fig. 2) of pasting commodity identification usefulness in the front and the side of packaging body 22 gets operation portion.Label 26 can use printing at this moment, and the embedding IC label that the IC chip is arranged etc.In addition, also can utilize inkjet printing etc. directly to carry out printings such as literal or bar code on the surface of packaging body 22.
Integrated 66 is operation portions of stacked packaging body 22, and the pallet of selecting automatically in the size of packaged body 22 28 (with reference to Fig. 2) upward automatically carries out pallet changer with the loading regime of regulation.At this moment, by using manipulator, can be with the integrated all sizes of various forms.In addition, carry out when integrated at integrated 66, NG wafer (packaging body of breakdown of equipment and product bug has for example taken place) is sent outside the system.Like this, in management important project is tested, its result becomes possibility by tracking exactly.
Below, the side guide portion 70 of instruction diagram 1.Be sheared the smear metal 14B that portion 34 shears and supply with side guide portion 70 by feedways such as belt conveyor and air.Side guide portion 70 adds the Ministry of worker 72 by side guide and side guide storage portion 74 constitutes, and adds the Ministry of worker by side guide and shears smear metal 14B by necessary size order.For example, as shown in Figure 8, by severing muller 76 severing smear metal longitudinally 14B, simultaneously, bottom tool cuts off the cutting off machine 76 of mode jointly along fabric width direction cut-out smear metal 14B in the utilization.Thus, can form the side guide 16 of the size of expectation.In addition, the processing of side guide 16 also can utilize the cut part 34 of Fig. 1 and the shearing of fluting board 14 to carry out simultaneously.In addition, the size of side guide 16 is not limited to a kind, also the side guide of the size of numerous species can be laid in often in side guide storage portion 74.Side guide storage portion 74 possesses the feed bin portion 18,18 of Fig. 2, at these feed bin portion 18,18 deposits side guide 16,16 is arranged.The side guide of being laid in 16 is supplied with the side guide installation portion 54 of packaging body formation portion 50.At this moment, select to have determined the side guide 16,16 of suitable size to supply with by control part 20.In addition, with regard to above-mentioned embodiment, though utilize smear metal 14B to form side guide 16, but it is not limited thereto, for example as shown in Figure 9, also can when use band steel 78, the side guide of output lengthy motion picture shape cut into the size of expectation and then form side guide 16 with charging cut part 79.
In addition, packing timber supply unit 30, packing timber add the Ministry of worker 40, packaging body formation portion 50, the finishing Ministry of worker 60, side guide portion 70, lithographic plate manufacturing installation 100 and are all connecting above-mentioned control part 20 via network etc., and control part 20 constitutes with the form that can control these all operation portions.Control part 20 is at the kind time-like of change lithographic plate bundle 12, and the form of controlling with the delay of considering time of delivery constitutes.Promptly, even when the change of the kind of lithographic plate bundle 12, belt conveyor is stopped and packing continuously, simultaneously, control changing the form of carrying out mounting on the corresponding fluting board 14 synchronously well therewith with the lithographic plate bundle 12 that changed.
In addition, in the above-described embodiment, also can be in the order of the inside of each operation portion 40,50,60 change operation.For example, both can exchange the order of side guide installation portion 54 and location division 56, also can exchange the order of adhesive tape sticking portion 62 and band paste section 64.
Below, the effect of the packing device 10 of aforesaid formation is described.
Lithographic plate bundle 12 since within it portion contain lithographic plate with photo sensitive coating utmost point heat sensing layer, so lithographic plate bundle 12 can not be moved in the inside of packaging body 22.Therefore, fluting board 14 must meet the size of lithographic plate bundle 12, forms ear ruling L1, baffle plate ruling L2 and opening 14C, bending again.In addition, the 14B of ear of fluting board 14 must do as padded coaming and be paired in the suitable shape of each lithographic plate bundle 12, must decide the 14Ade of ear width W and height h (number of times perhaps turns back) according to the planar dimension and the thickness of lithographic plate bundle 12.Therefore, the problem that fluting board 14 exists is, all suitable dimensions and pack pattern are different to each lithographic plate bundle 12.
On the other hand, lithographic plate bundle 12 is owing to before dispatching from the factory be that the sheet number of stacked every kind of needs is packed with the lithographic plate of necessary planar dimension, relates to multiple so its problem is the size of lithographic plate bundle 12.Therefore, its problem is, if the kind to every kind of lithographic plate bundle 12 is all prepared fluting board 14 in advance, then certainly will increase the kind of fluting board 14, make the deposit difficulty that becomes, under packing lithographic plate bundle 12 with general-duty fluting board 14 and side guide 16 being packed into the in-to-in situation, the problem of its existence is, the waste of packaging body 22 increases the raising traffic cost, increases the expense of the processing of the fluting board 14 after transporting.
Relative in this, the packing device 10 of present embodiment has been imported the information of lithographic plate bundle 12, select the size of fluting board 14 based on this information, on belt conveyor, selected fluting board is processed into suitable pack pattern again, so the waste of fluting board 14 can be suppressed to Min., simultaneously, the transport efficiency that each lithographic plate bundle 12 is formed suitable packaging body 22 and then can improve packaging body 22.
In addition, in the present invention, owing in the 14A of ear that forms fluting board 14, supply with side guide 16 based on the information of lithographic plate bundle 12, so can be to each kind regulation pooling feature of lithographic plate bundle 12.Therefore, can when the transportation of packaging body 22, further prevent the damage of lithographic plate bundle 12 conscientiously.
In addition, in the present invention, preferred control part 20 automatically change based on the information of lithographic plate bundle 12 kind of kind, label 26 of adhesive tape 24 and content, the pallet changer when being integrated in pallet 28 pattern etc. all change the project of each lithographic plate bundle 12.

Claims (10)

1. a packing method is packed products to be packaged by the packing timber that bending is tabular, it is characterized in that, comprising:
According to the information of described products to be packaged, determine the size of described packing timber and the judgement operation of pack pattern;
Select and/or shear and supply with the packing timber of described packing timber according to the mode of the size that meets described decision and supply with operation;
On the described packing timber that is supplied to, form the packing timber manufacturing procedure of broken line based on the pack pattern of described decision;
Carry and position from the described products to be packaged of mounting to the regulation that forms the packing timber of stating broken line to some extent, and along the described packing timber of described broken line Bending Processing, the packaging body that forms the packing-box design body forms operation.
2. packing method as claimed in claim 1 is characterized in that, described products to be packaged are the lithographic plate bundle that stacked lithographic plate forms.
3. packing method as claimed in claim 1 is characterized in that, described packing timber is a fluting board.
4. packing method as claimed in claim 1 is characterized in that, imports the information of described products to be packaged from the manufacturing installation of making described products to be packaged.
5. packing method as claimed in claim 1 is characterized in that, at least a portion of the information of described products to be packaged is to import from the sensor of the size of measuring described products to be packaged.
6. packing method as claimed in claim 1 is characterized in that,
Described packing timber manufacturing procedure comprises that otch forms operation, forms in the operation at described otch, according to the described pack pattern that determines in described judgement operation, forms otch on the described packing timber of supplying with in described packing timber supply operation.
7. packing method as claimed in claim 1 is characterized in that, turns back described packing timber and forms ear in the side of described products to be packaged.
8. packing method as claimed in claim 1 is characterized in that, forms in the operation at described packing timber, in the side of described products to be packaged the side guide member is set and forms described packaging body.
9. packing method as claimed in claim 8 is characterized in that, described side guide member is to use the smear metal that produces when shearing described packing timber to make.
10. a packing device is packed products to be packaged by the packing timber that bending is tabular, it is characterized in that possessing:
The input mechanism of the information of input products to be packaged;
According to the information of the products to be packaged of importing by described input mechanism, determine the control setup of the size and the pack pattern of described packing timber;
Select and/or shear and supply with the packing timber feedway of described packing timber according to the mode of the size that meets described decision;
Based on the pack pattern of described decision, the packing timber processing unit (plant) of processing broken line on described packing timber;
Carry and position from the described products to be packaged of mounting to the regulation of the packing timber that is processed with described broken line, and the packaging body that forms the packing-box design body along the described packing timber of described broken line Bending Processing forms device.
CNA2007101543700A 2006-09-27 2007-09-26 Packaging method and apparatus Pending CN101152908A (en)

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JP2008081164A (en) 2008-04-10
EP1905693B1 (en) 2011-09-21

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