Embodiment
The present invention is described in further detail below in conjunction with embodiment.
The present invention is a kind of iron-base amorphous alloy material of high saturated magnetic induction, and described iron-base amorphous alloy material chemical ingredients is Fe
aMo
bSi
cP
dC
eB
f, and a+b+c+d+e+f=100%, the atomic percent scope of b is 0~2, and the atomic percent scope of c is 2~5, and the atomic percent scope of d is 8~10, and the atomic percent scope of e is 5~8, and the atomic percent scope of f is 3~5, and a is a surplus.Described Fe
aMo
bSi
cP
dC
eB
fThe atom percentage content of Mo is less than 2 in the iron-base amorphous alloy material, and the atom percentage content of B is greater than 3.
A kind of preparation Fe
aMo
bSi
cP
dC
eB
fThe method of iron-base amorphous alloy material, it has the following step:
Step 1: take by weighing each element
According to target the required atom number of composition calculates the weight of associated Fe, Mo, Si, P, C, B element, and is stand-by after taking by weighing;
Step 2: melting system Fe
aMo
bSi
cP
dC
eB
fAlloy
With step 1 claim the target component raw material put into vacuum high-frequency induction smelting furnace, regulate suction to 5 * 10
-3Pa charges into argon shield gas, and argon pressure is 0.05MPa; Regulate 1000~1600 ℃ of electric current 15~25A, temperature sensors; Furnace cooling takes out and promptly makes Fe behind smelting time 5~10min
aMo
bSi
cP
dC
eB
fAlloy;
Step 3: system Fe
aMo
bSi
cP
dC
eB
fThe non-crystaline amorphous metal bar
The described Fe that step 2 is made
aMo
bSi
cP
dC
eB
fAlloy is put into the induction furnace of quick solidification apparatus, regulates suction to 5 * 10
-3Pa charges into argon shield gas, and argon pressure is 0.05MPa; Regulate 900~1100 ℃ of electric current 2~10A, temperature sensors; Spurt in the copper mold behind smelting time 2~5min, and promptly make Fe with the copper mold cooling
aMo
bSi
cP
dC
eB
fThe non-crystaline amorphous metal bar.
With the Fe that makes
aMo
bSi
cP
dC
eB
fNon-crystaline amorphous metal bar intercepting Ф 2mm * 4mm, (in the present invention, the compression mechanical property of material adopts the MTS testing of equipment, and hardness adopts microhardness tester (Vickers hardness indenter) to measure to test its compression mechanical property and hardness.This Fe base noncrystal alloy system not only has higher breaking tenacity 2800MPa~3300Mpa, and nearly all alloy composition composition also shows tangible viscous deformation simultaneously, and the amount of plastic deformation maximum can reach 3.5%, and Vickers' hardness is up to 900~1120 simultaneously.
The Fe that makes
aMo
bSi
cP
dC
eB
fAmorphous alloy material has good soft magnetism, and its saturation induction density is 1.30~1.55T, and coercivity H i is less than 10A/m.In the present invention, the saturation induction density of material adopts VSM (Lakeshore 7307) testing of equipment, and coercive force adopts hysteresiscope (B-H loop tracer) to measure.
Therefore, Fe of the present invention
aMo
bSi
cP
dC
eB
fNon-crystaline amorphous metal has comparatively wide industrial application prospect because of having excellent properties such as excellent mechanical property and soft magnetic performance simultaneously.
Implement 1:Preparation Fe
78Mo
0.5Si
3P
9C
6.5B
3The non-crystaline amorphous metal bar
Preparation Fe
78Mo
0.5Si
3P
9C
6.5B
3The step of non-crystaline amorphous metal bar is as follows:
Step 1: take by weighing each element
Press Fe
78Mo
0.5Si
3P
9C
6.5B
3The atom consumption proportion prepare burden, in actual fabrication process, convert quality to according to each atoms of elements consumption and take by weighing the common practise that this is this area;
Step 2: system Fe
78Mo
0.5Si
3P
9C
6.5B
3Mother alloy
The described batching that step 1 makes is put into NEV-MO4C type vacuum high-frequency induction smelting furnace respectively, regulate suction to 5 * 10
-3Pa charges into 0.05MPa argon shield gas; Regulate electric current 24A, 1500 ℃ of temperature sensors; Furnace cooling takes out behind the smelting time 10min;
Step 3: system Fe
78Mo
0.5Si
3P
9C
6.5B
3The non-crystaline amorphous metal bar
The described Fe that step 2 is made
78Mo
0.5Si
3P
9C
6.5B
3Mother alloy is put into the induction furnace of NEW-A05 type quick solidification apparatus respectively, regulates suction to 5 * 10
-3Pa charges into 0.05MPa argon shield gas; Regulate electric current 2A, 1100 ℃ of temperature sensors; Spurt into behind the smelting time 2min in the copper mold that the internal recess diameter is 2mm, with promptly making Fe after the copper mold cooling
78Mo
0.5Si
3P
9C
6.5B
3The non-crystaline amorphous metal bar.
This alloy has good amorphous formation ability, and non-crystaline amorphous metal bar critical diameter is of a size of 2mm.The non-crystaline amorphous metal bar intercepting Ф 2mm * 4mm sample that makes is carried out Mechanics Performance Testing, and its breaking tenacity is 2880Mpa, and most of composition also shows very significantly viscous deformation simultaneously, and amount of plastic deformation is 2.2%, and hardness is 985.Saturation induction density is 1.55T, and coercivity H i is 3.93A/m.
Implement 2:Preparation Fe
77Mo
0.5Si
3P
8C
6.5B
5The non-crystaline amorphous metal bar
Preparation Fe
77Mo
0.5Si
3P
8C
6.5B
5The step of non-crystaline amorphous metal bar has:
Step 1: take by weighing each element
Press Fe
77Mo
0.5Si
3P
8C
6.5B
5The chemical ingredients proportioning is prepared burden, and adopts Fe, Mo, Si, P, C, the B raw material of purity 99.9%;
Step 2: system Fe
77Mo
0.5Si
3P
8C
6.5B
5Mother alloy
The described batching that step 1 makes is put into vacuum smelting furnace (NEV-MO4C),
Regulate suction to 5 * 10
-3Pa charges into 0.05MPa argon shield gas then;
Regulate electric current 24A, 1500 ℃ of temperature sensors;
Furnace cooling takes out behind the smelting time 10min;
Step 3: system Fe
77Mo
0.5Si
3P
8C
6.5B
5The non-crystaline amorphous metal bar
The described Fe that step 2 is made
77Mo
0.5Si
3P
8C
6.5B
5Mother alloy is put into the induction furnace (NEW-A05) of quick solidification apparatus,
Regulate suction to 5 * 10
-3Pa charges into 0.05MPa argon shield gas then;
Regulate electric current 2A, 1100 ℃ of temperature sensors;
Be injected into behind the smelting time 2min in the copper mold that the internal recess diameter is 2mm, with making Fe after the copper mold cooling
77Mo
0.5Si
3P
8C
6.5B
5The non-crystaline amorphous metal bar.
This Fe
77Mo
0.5Si
3P
8C
6.5B
5Alloy has good amorphous formation ability, and maximum critical size is 3mm; With the Fe that makes
77Mo
0.5Si
3P
8C
6.5B
5Non-crystaline amorphous metal bar intercepting Ф 2mm * 4mm tests its compression mechanical property, and yield strength is 3280MPa, and amount of plastic deformation is 2.5%, hardness 1030; The soft magnetism saturation induction density is 1.50T simultaneously, and coercivity H i is 9.21A/m.
Embodiment 3:The Fe of system
76Si
2P
10C
7.5B
4.5The non-crystaline amorphous metal bar
Preparation does not contain the Fe of Mo element
76Si
2P
10C
7.5B
4.5The step of non-crystaline amorphous metal is as follows:
Step 1: take by weighing each element
Press Fe
76Si
2P
10C
7.5B
4.5The atom consumption proportion prepare burden, adopt Fe, Mo, Si, P, C, the B of purity 99.9%, mol ratio according to Fe: Si: P: C: B is 76: 2: 10: 7.5: 4.5 ratio prepare burden (in actual fabrication process, convert quality to according to each atoms of elements consumption and take by weighing);
Step 2: system Fe
76Si
2P
10C
7.5B
4.5Mother alloy
The described batching that step 1 makes is put into NEV-MO4C type vacuum high-frequency induction smelting furnace respectively, regulate suction to 5 * 10
-3Pa charges into 0.05MPa argon shield gas; Regulate electric current 24A, 1500 ℃ of temperature sensors; Furnace cooling takes out behind the smelting time 10min;
Step 3: system Fe
76Si
2P
10C
7.5B
4.5The non-crystaline amorphous metal bar
The described Fe that step 2 is made
76Si
2P
10C
7.5B
4.5Mother alloy is put into the induction furnace of NEW-A05 type quick solidification apparatus respectively, regulates suction to 5 * 10
-3Pa charges into 0.05MPa argon shield gas; Regulate electric current 2A, 1100 ℃ of temperature sensors; Spurt into behind the smelting time 2min in the copper mold that the internal recess diameter is 2mm, with promptly making Fe after the copper mold cooling
76Si
2P
10C
7.5B
4.5The non-crystaline amorphous metal bar.
This alloy has good amorphous formation ability, and non-crystaline amorphous metal bar critical diameter is of a size of 2mm.The non-crystaline amorphous metal bar intercepting Ф 2mm * 4mm sample that makes is carried out Mechanics Performance Testing, and its breaking tenacity is 3030Mpa, and most of composition also shows very significantly viscous deformation simultaneously, and amount of plastic deformation is 2%, and hardness is 980.Saturation induction density is 1.48T, and coercivity H i is 5.6A/m.
Adopting under above-mentioned identical preparation method's condition, by changing the Fe that different consumptions prepares
aMo
bSi
cP
dC
eB
fNon-crystaline amorphous metal has lower temperature of fusion and good thermodynamic stability, and the composition in most of zone has stable bigger supercooled liquid interval.
Iron-base amorphous alloy material with plasticity and soft magnetism of the present invention, under identical vacuum high-frequency induction smelting furnace and quick solidification apparatus environment, the correlated performance parameter of the iron-base amorphous alloy material of the consumption of its different components is asked shown in the following table:
NEV-M04C vacuum high-frequency induction smelting furnace melting condition: regulate vacuum tightness to 5 * 10
-3Pa charges into 0.05MPa argon shield gas then; Regulate electric current 24A; Smelting temperature: 1500 ℃; Smelting time: 10min.
NEW-A05 quick solidification apparatus condition: regulate vacuum tightness to 5 * 10
-3Pa charges into 0.05MPa argon shield gas then; Regulate electric current 2A; Smelting temperature: 1100 ℃; Smelting time: 2min.
Test condition: the compression mechanical property adopts the MTS testing of equipment, and hardness adopts microhardness tester to measure, and saturation induction density adopts the VSM testing of equipment, and coercive force adopts hysteresiscope to measure.
Composition |
Yield strength (MPa) |
Amount of plastic deformation (%) |
Hardness (HV) |
Coercive force (Hc) |
Saturation induction density (T) |
Fe
76Mo
0.1Si
2P
10C
7.5B
4.4 |
2930 |
2.0 |
980 |
3.31 |
1.47 |
Fe
77Mo
1Si
2P
9C
7.5B
3.5 |
3050 |
3.1 |
952 |
2.727 |
1.46 |
Fe
77Mo
1.5Si
2P
9C
7.5B
3 |
3120 |
2.5 |
934 |
2.73 |
1.36 |
Fe
77Mo
2Si
2P
8.5C
7.5B
3 |
3100 |
2.3 |
977 |
4.65 |
1.31 |