CN101148729A - NiAl-Cr(Mo) biphase eutectic crystal intermetallic compound modified by Zr - Google Patents
NiAl-Cr(Mo) biphase eutectic crystal intermetallic compound modified by Zr Download PDFInfo
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- CN101148729A CN101148729A CNA2007101761175A CN200710176117A CN101148729A CN 101148729 A CN101148729 A CN 101148729A CN A2007101761175 A CNA2007101761175 A CN A2007101761175A CN 200710176117 A CN200710176117 A CN 200710176117A CN 101148729 A CN101148729 A CN 101148729A
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Abstract
The present invention discloses one kind of Zr modified two-phase eutectic intermetallic NiAl-Cr(Mo) compound comprising Ni in 33 at.%, Cr in 30 at.%, Mo in 4 at.%, Zr in 1-13 at.% and Al for the rest. By means of lowering Al content in the two-phase eutectic intermetallic NiAl-Cr(Mo) alloy, and adding Zr element to modify and form one Heusler(L21-Ni2AlZr) phase with NiAl, the Zr modified two-phase eutectic intermetallic NiAl-Cr(Mo) compound has high room temperature toughness and plasticity and further raised high temperature strength. The Zr modified two-phase eutectic intermetallic NiAl-Cr(Mo) compound has yield strength at 1150 deg.c of 110-130 MPa and density of 6.1-6.7 g/cu cm.
Description
Technical field
The present invention relates to a kind of NiAl-Cr (Mo) biphase eutectic crystal novel texture intermetallic compound of Zr modification, have NiAl phase, Cr (Mo) phase and Heusler (L2 in the described intermetallic compound
1-Ni
2AlZr) phase.
Background technology
At present, at power, petrochemical industry, transportation, particularly industrial circle such as aviation and space flight, be applied in structural metallic materials more than 600 ℃ and be generally Ni-based, iron-based and cobalt base superalloy.These materials have higher density (generally at 8.0g/cm
3More than), made member and weight of equipment are big, in order to alleviate structural weight, raise the efficiency, and reduce energy consumption, must develop the strong novel high-temperature alloy of low density, height ratio to adapt to the needs of related industries field future development.More urgent is is the superalloy of representative owing to be subjected to the restriction of fusing point with Ni base, Co base at present, near the ultimate temperature of its use.Even added three generations's superalloy monocrystalline of a large amount of precious metals, its use temperature also is no more than 1100 ℃.For satisfying the demand of gas turbine engine of new generation, being badly in need of exploitation, to hold warm ability be 1150 ℃ high-temperature structural material.
The fusing point of B2 structure long-range order NiAl is up to 1638 ℃, and is higher 300~350 ℃ than nickel base superalloy, and use temperature is expected to reach 1250 ℃; Its density 5.86g/cm
3Be 2/3 of nickel base superalloy only, the density after the alloying is 6.0g/cm
3About, thereby can improve specific tenacity effectively, reduce workpiece weight; The thermal conductivity of NiAl is big, and for general nickel base superalloy 4~8 times can make the thermograde of hot-end component reduce, thereby reduce thermal stresses, improve cold and hot fatigue property; In addition, NiAl also has excellent antioxidant property.But the normal temperature plasticity of NiAl is less than 1%, and fracture toughness property is
1000 ℃ of yield strengths of high temperature are less than 100MPa, serious restriction the utilization of its practicability.
The in-situ authigenic composite technology is one of effective way that solves material room temperature fragility and hot strength problem.By adding transition element, as Cr, Mo, V, W etc., can form pseudo-two component eutectic with NiAl is to utilize its endogenous refractory metal can make that mutually intensity improves, fracture toughness property increases.The synusia shape of eutectic structure is organized very tiny, and interlamellar spacing has only a few tenths of extremely several micron apart, and the mean free path of dislocation is very little, and the pinning between phase and phase causes the Hall-Petch type to be strengthened; In addition, the plasticity in the eutectic alloy and the NiAl fragility crackle in mutually can produce interaction, shows as the crackle bridge joint intuitively, and crack deflection and crack blunting make the toughness of NiAl pseudoeutectic alloy be improved.Fracture toughness property as NiAl-Cr (Mo) eutectic is 17~22MPam
1/2, its shock resistance also is better than AFN-12.But, the hot strength of NiAl-Cr (Mo) biphase eutectic crystal intermetallic compound is improved little, still can't satisfy the service requirements of gas turbine engine of new generation under 1150 ℃ of environment, carrying out further composition design and tissue design, is the effective way that improves NiAl intermetallic compound over-all properties.
Summary of the invention
NiAl-Cr (Mo) biphase eutectic crystal intermetallic compound that the purpose of this invention is to provide a kind of Zr modification, carry out modification by reduction Al constituent content, interpolation Zr element near the composition range the eutectic point of NiAl-Cr (Mo) biphase eutectic crystal alloy, and Zr element and NiAl form Heusler (L21-Ni2AlZr) mutually, introduces hot strength and the temperature-room type plasticity that suitable Heusler comes further to improve eutectic alloy mutually on the basis of the NiAl-Cr of rich Ni (Mo) two-phase structure preferably in temperature-room type plasticity and toughness.Develop 1150 ℃ of structural intermetallic compoundses of high temperature of novel low density, high specific strength with this, alleviate structural weight, raise the efficiency, reduce energy consumption, need reach the requirement of holding 1150 ℃ of warm abilities with alloy thereby bring huge social and economic benefit and satisfy gas turbine engine of new generation.
The present invention is a kind of NiAl-Cr (Mo) biphase eutectic crystal intermetallic compound of Zr modification, form by the nickel (Ni) of purity 99.999%, the aluminium (Al) of purity 99.999%, the chromium (Cr) of purity 99.999%, the molybdenum (Mo) of purity 99.999% and the zirconium (Zr) of purity 99.999%, composition range is the Ni of 33at%, the Cr of 30at%, the Mo of 4at%, the Zr of 1~13at% and the Al of surplus.
The NiAl-Cr of described Zr modification (Mo) biphase eutectic crystal intermetallic compound can be through being 33Ni-30Al-30Cr-4Mo-3Zr or 33Ni-28Al-30Cr-4Mo-5Zr or 33Ni-25Al-30Cr-4Mo-8Zr or 33Ni-20Al-30Cr-4Mo-10Zr.
The advantage of the NiAl-Cr of Zr modification of the present invention (Mo) biphase eutectic crystal intermetallic compound is:
(1) reduction Al constituent content, interpolation Zr element carry out modification near the composition range the eutectic point of NiAl-Cr (Mo) biphase eutectic crystal alloy, and the Zr element forms Heusler (L21-Ni2AlZr) mutually with NiAl, introduce the hot strength that suitable Heusler comes further to improve eutectic alloy mutually on the basis of the NiAl-Cr of rich Ni (Mo) two-phase structure preferably in temperature-room type plasticity and toughness, be formed on the novel texture intermetallic compound that room temperature and high temperature all have better over-all properties with this.
(2) density of the NiAl-Cr of Zr modification (Mo) biphase eutectic crystal intermetallic compound is 6.1~6.7g/cm
3
(3) yield strength of the NiAl-Cr of Zr modification (Mo) biphase eutectic crystal intermetallic compound in the time of 25 ℃ is 1500~2100MPa, improve 80%~140% than unmodified NiAl-Cr (Mo) alloy, than waiting atomic ratio NiAl intermetallic compound to improve 120%~240%; Yield strength in the time of 1150 ℃ reaches 110~130MPa.
(4) compression plasticity of the NiAl-Cr of Zr modification (Mo) biphase eutectic crystal intermetallic compound improves 10% greater than 15% than unmodified NiAl-Cr (Mo) eutectic alloy, than waiting atomic ratio NiAl intermetallic compound to improve 50%.
(5) compression yield strength of 33Ni-23Al-30Cr-4Mo-10Zr intermetallic compound under 600 ℃, 800 ℃ is respectively 1500MPa, 600MPa, exceeds 100%, 20% than unmodified NiAl-Cr (Mo) biphase eutectic crystal alloy; The compression yield strength of unmodified NiAl-Cr (Mo) biphase eutectic crystal alloy cast ingot is respectively 700MPa, 500Mpa.
Description of drawings
Fig. 1 is the compression experiment result under 25 ℃, 600 ℃, 800 ℃, 1150 ℃ of 33Ni-23Al-30Cr-4Mo-10Zr intermetallic compound.
Fig. 2 is the compression experiment result under 25 ℃, 800 ℃, 1150 ℃ of 33Ni-30Al-30Cr-4Mo-3Zr intermetallic compound.
Fig. 3 is the compression experiment result under 25 ℃, 800 ℃, 1150 ℃ of 33Ni-28Al-30Cr-4Mo-5Zr intermetallic compound.
Fig. 4 is the compression experiment result under 25 ℃, 600 ℃, 800 ℃, 1150 ℃ of 33Ni-25Al-30Cr-4Mo-8Zr intermetallic compound.
Fig. 5 is the compression experiment result of 33Ni-33Al-30Cr-4Mo biphase eutectic crystal alloy under 25 ℃, 600 ℃, 800 ℃, 1150 ℃ of non-modified.Among the figure, 25 ℃ of yield strengths are 1100MPa, and compression plasticity is greater than 15%; 600 ℃ of yield strengths are 700MPa, and compression plasticity is greater than 43%; 800 ℃ of yield strengths are 500MPa, and compression plasticity is greater than 55%; Its 1150 ℃ of yield strengths are 100MPa.
Embodiment
The present invention is described in further detail below in conjunction with drawings and Examples.
The present invention is a kind of NiAl-Cr (Mo) biphase eutectic crystal intermetallic compound of Zr modification, be room temperature fragility and hot strength problem at the NiAl intermetallic compound, on the basis of the two-way eutectic alloy of NiAl, develop the strong biphase eutectic crystal base alloy of the element modified new type high temperature height ratio of a kind of Zr, this alloy can substitute the conventional high-temperature alloy, alleviate structural weight, cut down the consumption of energy and bring huge social and economic benefit, and further satisfy gas turbine engine of new generation and need reach the requirement of holding 1150 ℃ of warm abilities with alloy.
The NiAl-Cr of Zr modification of the present invention (Mo) biphase eutectic crystal intermetallic compound, desired raw material is made up of the nickel (Ni) of purity 99.999%, the aluminium (Al) of purity 99.999%, the chromium (Cr) of purity 99.999%, the molybdenum (Mo) of purity 99.999% and the zirconium (Zr) of purity 99.999%, composition range is: the Ni of 33at%, the Cr of 30at%, the Mo of 4at%, the Zr of 1~13at% and the Al of surplus.
33Ni-20~32Al-30Cr-4Mo-1 of the present invention~13Zr intermetallic compound adopts the preparation of vacuum arc melting method, and this method is that the raw material that takes by weighing is in proportion put into non-consumable arc furnace melting ingot casting, vacuum tightness 1 * 10
-3~5 * 10
-3Pa, 2500 ℃~3000 ℃ of smelting temperatures turn refining 3~6 times, and the raw material melting evenly gets final product.In its preparation process, usually control alloy at room temperature and mechanical behavior under high temperature by content that changes Aluminum in Alloy (Al) element and zirconium (Zr) unit that adds corresponding content simultaneously.
The intermetallic compound ingot that makes is carried out mechanics property analysis:
(1) adopt wire cutting method to cut sample and carry out proximate analysis, by the quality and the volume of accurate measure sample, the density of calculating intermetallic compound is 6.1~6.7g/cm
3, sample is diameter 6mm, the right cylinder of length 9mm.
(2) adopt material mechanics experiment machine (MTS) to carry out the test of 25 ℃ and mechanical behavior under high temperature:
Its room temperature yield strength is 1500~2100MPa, improves 80%~140% than unmodified NiAl-Cr (Mo) alloy, than waiting atomic ratio NiAl alloy to improve 120%~240%; Compression plasticity improves 10% greater than 15% than unmodified NiAl-Cr (Mo) eutectic alloy, than waiting atomic ratio NiAl intermetallic compound to improve 50%.
Adopt Instrons equipment to carry out the test of 1150 ℃ of mechanical properties of high temperature, laboratory sample is diameter 6mm, the right cylinder of length 9mm; Its yield strength is 110~130MPa.
(3) adopt material mechanics experiment machine (MTS) to carry out the test of 25 ℃ of material fracture toughnesses, laboratory sample is the square body of 6mm * 6mm * 30mm, and the strain rate during test is 0.02mm/min, and the fracture toughness property value is 3~10MPam
1/2
Intermetallic compound of the present invention is by suitably reducing the Al constituent content and adding the Zr element NiAl-Cr (Mo) two-phase alloys has been carried out modification near the composition range its eutectic point, form trend by the Zr element mutually with NiAl intensive Heusler (L21-Ni2AlZr), introduce the hot strength that suitable Heusler comes further to improve eutectic alloy mutually on the basis of the NiAl-Cr of rich Ni (Mo) two-phase structure preferably in temperature-room type plasticity and toughness, be formed on the novel texture intermetallic compound that room temperature and high temperature all have better over-all properties with this.
The present invention develops a kind of novel low density, the intermetallic compound of high specific strength, can alleviate structural weight, raise the efficiency, reduce energy consumption, need reach the requirement of holding 1150 ℃ of warm abilities with alloy thereby bring huge social and economic benefit and satisfy gas turbine engine of new generation.
Embodiment 1:System 33Ni-23Al-30Cr-4Mo-10Zr intermetallic compound
According to composition is that 33Ni-23Al-30Cr-4Mo-10Zr (atomic percent) prepares burden, and its purity of raw materials is 99.999%.
Adopt non-consumable arc furnace melting 33Ni-23Al-30Cr-4Mo-10Zr alloy cast ingot, vacuum tightness 5 * 10
-3Pa, 3000 ℃ of smelting temperatures turn refining 4 times, and the raw material melting evenly gets final product.
Adopt the high-temperature heat treatment stove to cool to room temperature with the furnace after 12 hours the intermetallic compound bar that makes in insulation under 1200 ℃.
Adopt the 33Ni-23Al-30Cr-4Mo-10Zr ingot of wire cutting method after the thermal treatment to cut diameter 6mm, the right cylinder sample of height 9mm and the square body of 6mm * 6mm * 30mm carry out Mechanics Performance Testing.
Adopting 1111 type tolerance range is 10
-4The mass M of the electronic balance measure sample of g, using tolerance range is 10
-2The end face diameter D and the length L of the vernier caliper measurement sample of mm adopt formula: ρ=4M * D-2 * (π L)
-1Calculate 33Ni-23Al-30Cr-4Mo-10Zr intermetallic compound density p (π is a pi in the formula), its density is 6.61g/cm
3
See also shown in Figure 1ly, adopt MTS-880 type universal material experimental machine to carry out Mechanics Performance Testing, yield strength is 2100MPa in the time of 25 ℃, and compression plasticity is greater than 15%; 600 ℃ of yield strengths are 1100MPa, and compression plasticity is greater than 25%; 800 ℃ of yield strengths are 600MPa, and compression plasticity is greater than 40%; 1150 ℃ of yield strengths are 121MPa.
Embodiment 2:System 33Ni-30Al-30Cr-4Mo-3Zr intermetallic compound
According to composition is that 33Ni-30Al-30Cr-4Mo-3Zr (atomic percent) prepares burden, and its purity of raw materials is 99.999%.
Adopt non-consumable arc furnace melting 33Ni-30Al-30Cr-4Mo-3Zr alloy cast ingot, vacuum tightness 3 * 10
-3Pa, 2700 ℃ of smelting temperatures turn refining 6 times, and the raw material melting evenly gets final product.
Adopt the high-temperature heat treatment stove to cool to room temperature with the furnace after 12 hours the intermetallic compound bar that makes in insulation under 1200 ℃.
The Mechanics Performance Testing condition of 33Ni-30Al-30Cr-4Mo-3Zr intermetallic compound is identical with embodiment 1, and its density is 6.24g/cm
3Referring to shown in Figure 2, among the figure, yield strength is 1600MPa in the time of 25 ℃, and compression plasticity is greater than 15%; 800 ℃ of yield strengths are 380MPa, and compression plasticity is greater than 40%; 1150 ℃ of yield strengths are 115MPa.
Embodiment 3:System 33Ni-28Al-30Cr-4Mo-5Zr intermetallic compound
According to composition is that 33Ni-28Al-30Cr-4Mo-5Zr (atomic percent) prepares burden, and its purity of raw materials is 99.999%.
Adopt non-consumable arc furnace melting 33Ni-28Al-30Cr-4Mo-5Zr alloy cast ingot, vacuum tightness 5 * 10
-3Pa, 2500 ℃ of smelting temperatures turn refining 4 times, and the raw material melting evenly gets final product.
Adopt the high-temperature heat treatment stove to cool to room temperature with the furnace after 12 hours the intermetallic compound bar that makes in insulation under 1200 ℃.
Adopt the 33Ni-28Al-30Cr-4Mo-5Zr ingot of wire cutting method after the thermal treatment to cut diameter 6mm, the right cylinder sample of height 9mm and the square body of 6mm * 6mm * 30mm carry out Mechanics Performance Testing.
Adopting 1111 type tolerance range is 10
-4The mass M of the electronic balance measure sample of g, using tolerance range is 10
-2The end face diameter D and the length L of the vernier caliper measurement sample of mm adopt formula: ρ=4M * D-2 * (π L)
-1Calculate Ni-28Al-30Cr-4Mo-5Zr intermetallic compound density p (π is a pi in the formula), its density is 6.40g/cm
3
See also shown in Figure 3ly, adopt MTS-880 type universal material experimental machine to carry out Mechanics Performance Testing, 25 ℃ of yield strengths are 1620MPa, and compression plasticity is greater than 15%; 800 ℃ of yield strengths are 480MPa, and compression plasticity is greater than 40%; 1150 ℃ of yield strengths are 118MPa.
Embodiment 4:System 33Ni-25Al-30Cr-4Mo-8Zr intermetallic compound
According to composition is that 33Ni-25Al-30Cr-4Mo-8Zr (atomic percent) prepares burden, and its purity of raw materials is 99.999%.
Adopt non-consumable arc furnace melting 33Ni-25Al-30Cr-4Mo-8Zr alloy cast ingot, vacuum tightness 3 * 10
-3Pa, 2700 ℃ of smelting temperatures turn refining 6 times, and the raw material melting evenly gets final product.
Adopt the high-temperature heat treatment stove to cool to room temperature with the furnace after 12 hours the intermetallic compound bar that makes in insulation under 1200 ℃.
The Mechanics Performance Testing condition of 33Ni-25Al-30Cr-4Mo-8Zr intermetallic compound is identical with embodiment 1, and its density is 6.56g/cm
3Referring to shown in Figure 4, among the figure, yield strength is 1800MPa in the time of 25 ℃, and compression plasticity is greater than 15%; 600 ℃ of yield strengths are 1100MPa, and compression plasticity is greater than 17%; 800 ℃ of yield strengths are 520MPa, and compression plasticity is greater than 40%; 1150 ℃ of yield strengths are 121MPa.
Following table is that the intermetallic compound of different components is in vacuum tightness 3 * 10
-3Mechanical property under Pa, 3000 ℃ of smelting temperatures, 6 conditions of turning refining:
Intermetallic compound | Density (g/cm 3) | Yield strength in the time of 1150 ℃ (MPa) | Yield strength in the time of 25 ℃ (MPa) |
33Ni-27Al-30Cr-4Mo-6Zr | 6.45 | 114 | 1750 |
33Ni-24Al-30Cr-4Mo-9Zr | 6.59 | 120 | 1840 |
33Ni-22Al-30Cr-4Mo-11Zr | 6.68 | 125 | 2000 |
33Ni-20Al-30Cr-4Mo-13Zr | 6.80 | 130 | 2100 |
The inventor is by near the composition range 33Ni-20~32Al-30Cr-4Mo-1~13Zr intermetallic compound eutectic point, suitable reduction Al constituent content also adds the Zr element NiAl-Cr (Mo) two-phase alloys has been carried out modification, form trend by the Zr element mutually with NiAl intensive Heusler (L21-Ni2AlZr), introduce the hot strength that suitable Heusler comes further to improve eutectic alloy mutually on the basis of the NiAl-Cr of rich Ni (Mo) two-phase structure preferably in temperature-room type plasticity and toughness.
Claims (9)
1. the NiAl-Cr of a Zr modification (Mo) biphase eutectic crystal intermetallic compound, it is characterized in that: described intermetallic compound is made up of the nickel (Ni) of purity 99.999%, the aluminium (Al) of purity 99.999%, the chromium (Cr) of purity 99.999%, the molybdenum (Mo) of purity 99.999% and the zirconium (Zr) of purity 99.999%, composition range is the Ni of 33at%, the Cr of 30at%, the Mo of 4at%, the Zr of 1~13at% and the Al of surplus.
2. the NiAl-Cr of Zr modification according to claim 1 (Mo) biphase eutectic crystal intermetallic compound, it is characterized in that: described intermetallic compound is 33Ni-30Al-30Cr-4Mo-3Zr.
3. the NiAl-Cr of Zr modification according to claim 1 (Mo) biphase eutectic crystal intermetallic compound, it is characterized in that: described intermetallic compound is 33Ni-28Al-30Cr-4Mo-5Zr.
4. the NiAl-Cr of Zr modification according to claim 1 (Mo) biphase eutectic crystal intermetallic compound, it is characterized in that: described intermetallic compound is 33Ni-25Al-30Cr-4Mo-8Zr.
5. the NiAl-Cr of Zr modification according to claim 1 (Mo) biphase eutectic crystal intermetallic compound, it is characterized in that: described intermetallic compound is 33Ni-23Al-30Cr-4Mo-10Zr.
6. the NiAl-Cr of Zr modification according to claim 1 (Mo) biphase eutectic crystal intermetallic compound is characterized in that: have NiAl phase, Cr (Mo) phase and H eusler (L2 in the described intermetallic compound
1-Ni
2AlZr) phase.
7. the NiAl-Cr of Zr modification according to claim 1 (Mo) biphase eutectic crystal intermetallic compound is characterized in that: intermetallic compound density is 6.1~6.7g/cm
3Yield strength in the time of 25 ℃ is 1500~2100MPa, and compression plasticity is greater than 15%; Yield strength in the time of 1150 ℃ is 110~130MPa.
8. the NiAl-Cr of Zr modification according to claim 1 (Mo) biphase eutectic crystal intermetallic compound is characterized in that: intermetallic compound is in air atmosphere, and through 1150 ℃ of isothermal oxidation 100h, the unit surface weightening finish is 3~6mg/cm
2
9. method for preparing NiAl-Cr (Mo) biphase eutectic crystal intermetallic compound of Zr modification as claimed in claim 1, it is characterized in that: the raw material that will take by weighing is in proportion put into non-consumable arc furnace melting ingot casting, vacuum tightness 1 * 10
-3~5 * 10
-3Pa, 2500 ℃~3000 ℃ of smelting temperatures turn refining 3~6 times, and the raw material melting evenly gets final product.
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CN103038375A (en) * | 2010-06-11 | 2013-04-10 | 罗伯特·博世有限公司 | Semi-heusler/heusler alloys having tailored phase separation |
EP2823074A4 (en) * | 2012-03-09 | 2016-01-13 | Indian Inst Scient | Nickel- aluminium- zirconium alloys |
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2007
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CN103038375A (en) * | 2010-06-11 | 2013-04-10 | 罗伯特·博世有限公司 | Semi-heusler/heusler alloys having tailored phase separation |
CN103038375B (en) * | 2010-06-11 | 2015-12-09 | 罗伯特·博世有限公司 | Semi-Hassler/the Haas be separated with customization strangles alloy |
EP2823074A4 (en) * | 2012-03-09 | 2016-01-13 | Indian Inst Scient | Nickel- aluminium- zirconium alloys |
US9816159B2 (en) | 2012-03-09 | 2017-11-14 | Indian Institute Of Science | Nickel-aluminium-zirconium alloys |
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