CN101126433A - Edge cut V belt and edge cut combined V belt using transversely arranged short fibres glue as top cloth - Google Patents
Edge cut V belt and edge cut combined V belt using transversely arranged short fibres glue as top cloth Download PDFInfo
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- CN101126433A CN101126433A CNA2007100468702A CN200710046870A CN101126433A CN 101126433 A CN101126433 A CN 101126433A CN A2007100468702 A CNA2007100468702 A CN A2007100468702A CN 200710046870 A CN200710046870 A CN 200710046870A CN 101126433 A CN101126433 A CN 101126433A
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- belt
- rubber
- transversely arranged
- glue
- top cloth
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Abstract
The invention discloses a trim V-belt and a trim banded V-belt which adopt transversely arranged short fiber rubber as the top fabric, relating to the structure of a trim V-belt and trim banded v-belt. The trim V-belt includes a top fabric, a top rubber (2), a cushion rubber (3), a cord (4), and a bottom rubber (5); the trim banded v-belt is composed of a top fabric, a top rubber (2), a cushion rubber (3), a cord (4), a bottom rubber (5) and a tire fabric (6) which is transversely arranged between the top rubber and the buffer rubber. The invention is characterized in that the rubber (1) containing transversely arranged short fiber is used for replacing the top fabric. The short fiber rubber (1) is formed by mixing and rolling the rubber, short fiber and auxiliary materials; the rubber contains 90-95% of neoprene and 5-10% 3-polybutadiene rubber in weight; the short fiber is cotton fiber or synthetic fiber, which is individual or is mixed by any proportion, the content of the short fiber is 20-35% of the rubber. The invention has the advantages that the service life is prolonged for at least one time, the cost is low, the technology is simple and the product surface is smooth, and is especially suitable for the production of belt with the counter-molding technology and the product with large thickness.
Description
Technical field
With edge V tape and the side cut joined v-belt of transversely arranged short fibres glue as top cloth, relate to the structure of a kind of edge V tape and side cut joined v-belt, specifically be edge V tape and the side cut joined v-belt that adopts viscose to replace top cloth to make.
Background technique
Edge V tape and side cut joined v-belt are component important in a kind of mechanical transmission fields, are widely used in automobile, motorcycle, farm machinery etc. as driving belt.Traditional edge V tape by top cloth, top glue, buffering adhesive,, cotton rope and surface band tooth or do not form with the primer of flute profile; The side cut joined v-belt by top cloth, transversely arranged cord fabric, top glue,, buffering adhesive, cotton rope and surface band tooth or do not form with the primer of flute profile.The existing problem of this conventional construction is: if when edge V tape is Type B or C type and joined v-belt or agricultural machinery V band, its thickness is generally greater than more than the 10mm, and the stress during the V band bending will increase so.And top cloth is generally Cotton canvas or other fibre cloth, and the elongation percentage of this cloth and does not have elasticity generally about 30%.When the V band bending, the extruding that primer is subjected to increases (because top cloth elongation percentage is little, when crooked, main concentrated to lower compression), and sizing material just heats up easily like this, and in addition, top cloth is little and nonelastic because of elongation percentage, ruptures easily during bend tension.The life-span of V band is reduced greatly.Simultaneously, top cloth price is expensive, and complex process.(with also handling before top cloth making edge V tape and the side cut joined v-belt) through calendering or impregnation process.
Summary of the invention
The objective of the invention is to disclose that a kind of flexural stress is little, long service life, low price, the simple edge V tape of technology and side cut joined v-belt structure.
In order to achieve the above object, the present invention is through studying for a long period of time and putting into practice discovery, influence the key in edge V tape and side cut joined v-belt working life, except adhesive tape tooth Shape Design, forming method and select for use the characteristic of rubber compounding, the performance of top cloth also is vital.Because the fatigue strength of the flexural stress that produces in the using process, compression heat generation and top cloth material will directly influence working life.For this reason, the present invention finds a kind of material substitution top cloth, and this material is to contain transversely arranged short fibres glue, and it is made up of rubber, transversely arranged short fibre and traditional auxiliary material.Rubber is main material with the neoprene, but because therefore neoprene easy roll banding when making slice, has increased by 5～10% cis-butadiene cement, to solve film-making technological operation roll banding problem when we design.Vulcanizing system is with metal oxide vulcanization, as ZnO and MgO as the vulcanizing system main body, and according to suitable some sulphur of adding of ratio of also using cis-butadiene cement, so that two kinds of glue co-vulcanization, for the crosslink density that guarantees sizing material adds an amount of vulcanizing accelerator again, as ETU etc., the tensile stress of sizing material and tear strength are improved.The high carbon black of filler reinforcement simultaneously, as high wear-resistant carbon black, can improve wear resistance, but dynamic heat build up height, and elongation percentage decline, and semi-reinforcing hydrocarbon black and the fast carbon black that extrudes, can make sizing material that elongation percentage and low dynamic heat build up are preferably arranged, therefore the anti-fatigue performance that helps sizing material, has selected several carbon blacks and usefulness during design.The reinforcement of short fibre is the lateral stiffness that very important, transversely arranged short fibre can improve adhesive tape in the glue of top, can improve the wear-resisting property of sizing material greatly, improves the tear-resistant performance of belt greatly, in joined v-belt, can increase the connection power of two bands especially.Add in addition when short fibre also can make product vulcanize in gum cover and be not easy to produce air cushion, make product surface smooth, select during design two kinds of fibers and with or single usefulness, mainly be cotton fiber and synthetic staple.The selection of processing aid according to the compatibility of neoprene, when the prescription design, has been selected naphthenic oil and ester plasticizer, and the consumption of ester plasticizer should not be too big, otherwise the meeting roll banding is unfavorable for technological operation.The selection of protection system, though the ageing-resistant performance of neoprene is better, owing to be heated and crooked effect, oxidation Decomposition causes physical and mechanical properties to descend gradually, so need the suitable age resister of adapted.The selection of age resister should be considered the age resister of flex cracking resistance and the age resister of anti-ozonization, the general selection and usefulness during design.Binding system, owing to added short fibre in the sizing material, if do not add tackiness agent, then fiber and sizing material just can not form an integral body.Product does not just reach the performance of expection yet, therefore, must add an amount of tackiness agent when the prescription design.
Concrete structure of the present invention is:
Edge V tape comprises top cloth, top glue, buffering adhesive, cotton rope, surface band tooth or not with the primer of flute profile; The side cut joined v-belt is with tooth by top cloth, top glue, buffering adhesive, cotton rope, surface or is not formed with the primer of flute profile and the transversely arranged cord fabric between top glue and the buffering adhesive, it is characterized in that: substitute top cloth with containing transversely arranged short fibres glue.
Described short fibres glue is by rubber, short pricker dimension and the traditional mixing back calendering of auxiliary material slabbing, and wherein, rubber is made up of the neoprene of 90-95% weight and the butadiene rubber of 5～10% weight; Short fibre is to use separately or mix cotton fiber and the synthetic staple that uses with any ratio, and its content is 20～35% of sizing material weight.
The present invention has following advantage:
1. because the present invention has substituted traditional top cloth with transversely arranged short fibres glue, therefore, the flexural stress of edge V tape and side cut joined v-belt is little, it is low to give birth to heat, fatigue life is long, and be particularly suitable for the little transmission of bending radius, compare with the side cut joined v-belt, be enhanced about more than once by facts have proved working life with the existing edge V tape made from top cloth.
2. because the present invention substitutes traditional top cloth with transversely arranged short fibres glue, transversely arranged short fibres glue elongation rate of tensile failure is generally about 300%, and the elongation rate of tensile failure of the top cloth that the canvas of handling makes is generally 30%, therefore, the good springiness of edge V tape of the present invention and side cut joined v-belt, fatigue life is long.
3. because the present invention substitutes top cloth with short fibres glue, when vulcanizing with gum cover, contain short fibre in the glue and play effect capillaceous, can not make gum cover push made-up belt when beginning to vulcanize forms air cushion and produces the scar phenomenon, therefore, edge V tape of the present invention and side cut joined v-belt surface are very bright, and be clean and tidy, improved the appearance quality of product.
4. because the present invention substitutes traditional top cloth with transversely arranged short fibres glue, and as the canvas of the traditional top cloth cost height than viscose, canvas also must be through calendering or immersion treatment, therefore before production, edge V tape of the present invention and side cut joined v-belt cost are lower, and have simplified technology.
Description of drawings
Fig. 1 is an edge V tape structural representation of the present invention
Fig. 2 is a side cut joined v-belt structural representation of the present invention
Wherein, the figure grade among the figure is described as follows:
1-contains transversely arranged short fibres glue; 2-top glue; The 3-buffering adhesive; The 4-cotton rope; The 5-primer; The cord fabric that 6-is transversely arranged.
Embodiment
See also Fig. 1～2.
Earlier by 100 parts of rubber size quality, measure 5～10 parts of 90～95 parts of neoprenes (CR1212) and butadiene rubbers (BR9000), lump together as sizing material, measure the stearic acid (200 type) of 1.5 parts of weight of above-mentioned rubber size quality, 5 parts of zine oxide, 4 parts of magnesium oxide, 0.3 part of DM, 0.5 part of ETU, 0.3 part of sulphur, 5～10 parts of N330,5～10 parts of N770,10～15 parts of N660,20～35 parts of cotton fiber/synthetic staples, 3 parts of naphthenic oil, 3 parts of DOP, 4 parts of age resister, 7～10 parts of tackiness agents then.According to traditional technology with their mixing finishing after, parked at normal temperatures 24 hours, and then be 1mm left and right sides slice according to thickness, because after the short fibres glue slice, the oriented of fiber is a rolling direction it.Therefore, need change direction splicing after the slice again, promptly the fiber of short fibres glue get direction become with the moving direction of adhesive tape 90 ° transversely arranged.
Then, substitute top cloth according to what the reverse-forming or the positive method of forming will be made by containing transversely arranged short fibres glue 1, and make the edge V tape made-up belt: top glue 2, buffering adhesive 3, cotton rope 4, primer 5 according to following order arrangement; The ordering of side cut joined v-belt made-up belt has the transversely arranged cord fabric 6 between top glue 2 and buffering adhesive 3, and all the other are identical with edge V tape.
Enter the sulfuration cylinder at last and vulcanize, vulcanization process is the gum cover sulfuration, and the main material of gum cover should be selected butyl rubber or ethylene propylene diene rubber.Mainly be to consider can not be bonded on the gum cover after the product sulfuration is finished.Gum cover can flick naturally behind exhaust steam, helps the appearance quality of technological operation and raising product.The physical and chemical performance of the viscose 1 of the edge V tape of the present invention made and side cut joined v-belt is detected, the results are shown in Table 1.
The physical and chemical performance index of the viscose of table 1 edge V tape and side cut joined v-belt
| Hardness (Shao Er A) | 85 | |
| Tensile strength (MPa) | Laterally | 9.37 |
| Vertically | 4.52 | |
| Tear strength (KN/m) | Laterally | 43.23 |
| Vertically | 37.66 | |
| Elongation rate of tensile failure (%) | Laterally | 300 |
| Abrasion loss (cm 3/1.61Km) | 0.35 | |
Annotate: the elongation rate of tensile failure of canvas (%) is: 28
Edge V tape of the present invention and side cut joined v-belt surface-brightening, cost is lower, and has simplified technology, uses through reality, and its life-span improves greatly, is that traditional canvas is more than a times of top cloth.Be particularly suitable for the product of thicker product of belt body and reverse-forming sulfuration, because of the stretching meeting at the product top of thicker product of belt body and reverse-forming sulfuration is bigger, if can be shorter as the top cloth life-span with canvas.
Claims (2)
- With transversely arranged short fibres glue as the edge V tape and the side cut joined v-belt of top cloth, edge V tape comprises top cloth, top glue (2), buffering adhesive (3), cotton rope (4), surface band tooth or not with the primer (5) of flute profile; The side cut joined v-belt is with tooth by top cloth, top glue (2), buffering adhesive (3), cotton rope (4), surface or is not formed with the primer (5) of flute profile and the transversely arranged cord fabric (6) between top glue (2) and the buffering adhesive (3), it is characterized in that: substitute traditional top cloth with containing transversely arranged short fibres glue (1).
- 2. according to claim 1 with the edge V tape and the side cut joined v-belt of transversely arranged short fibres glue as top cloth, it is characterized in that: described short fibres glue (1) is by rubber, short fibre and the traditional mixing back calendering of auxiliary material slabbing, wherein, rubber is made up of the neoprene and 5～10% weight butadiene rubbers of 90-95% weight; Short fibre is to use separately or mix cotton fiber and the synthetic staple that uses with any ratio, and its content is 20～35% of rubber weight.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2007100468702A CN100554721C (en) | 2007-10-10 | 2007-10-10 | With edge V tape and the side cut joined v-belt of transversely arranged short fibres glue as top cloth |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2007100468702A CN100554721C (en) | 2007-10-10 | 2007-10-10 | With edge V tape and the side cut joined v-belt of transversely arranged short fibres glue as top cloth |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101126433A true CN101126433A (en) | 2008-02-20 |
| CN100554721C CN100554721C (en) | 2009-10-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2007100468702A Expired - Fee Related CN100554721C (en) | 2007-10-10 | 2007-10-10 | With edge V tape and the side cut joined v-belt of transversely arranged short fibres glue as top cloth |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101235874B (en) * | 2008-02-26 | 2010-06-16 | 浙江三维橡胶制品有限公司 | D-type joined V-belt |
| CN102416702A (en) * | 2011-08-19 | 2012-04-18 | 浙江肯莱特传动工业有限公司 | Production technology of double-surface clipping V-shaped band |
| CN105579741A (en) * | 2013-09-26 | 2016-05-11 | 阪东化学株式会社 | V-belt and production method therefor |
| CN106641100A (en) * | 2016-10-18 | 2017-05-10 | 浙江鸿腾橡胶有限公司 | Reinforced high-performance tooth type joined V-belt |
| CN109505923A (en) * | 2018-12-04 | 2019-03-22 | 盖茨优霓塔传动系统(苏州)有限公司 | V-shaped belt and its manufacturing method |
| CN111171389A (en) * | 2020-01-07 | 2020-05-19 | 三力士股份有限公司 | Low-heat-generation bending fatigue-resistant compression rubber for rubber V-belt |
| CN113531046A (en) * | 2021-07-02 | 2021-10-22 | 浙江保尔力橡塑股份有限公司 | Novel trimming combined V-belt and preparation process thereof |
| CN114891288A (en) * | 2022-04-02 | 2022-08-12 | 浙江保尔力橡塑股份有限公司 | Low-heat-generation rubber V belt and forming process thereof |
-
2007
- 2007-10-10 CN CNB2007100468702A patent/CN100554721C/en not_active Expired - Fee Related
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101235874B (en) * | 2008-02-26 | 2010-06-16 | 浙江三维橡胶制品有限公司 | D-type joined V-belt |
| CN102416702A (en) * | 2011-08-19 | 2012-04-18 | 浙江肯莱特传动工业有限公司 | Production technology of double-surface clipping V-shaped band |
| CN102416702B (en) * | 2011-08-19 | 2014-04-30 | 浙江肯莱特传动工业有限公司 | Production technology of double-surface clipping V-shaped band |
| CN105579741A (en) * | 2013-09-26 | 2016-05-11 | 阪东化学株式会社 | V-belt and production method therefor |
| US9909647B2 (en) | 2013-09-26 | 2018-03-06 | Bando Chemical Industries, Ltd. | V-belt and production method therefor |
| CN106641100A (en) * | 2016-10-18 | 2017-05-10 | 浙江鸿腾橡胶有限公司 | Reinforced high-performance tooth type joined V-belt |
| CN109505923A (en) * | 2018-12-04 | 2019-03-22 | 盖茨优霓塔传动系统(苏州)有限公司 | V-shaped belt and its manufacturing method |
| CN109505923B (en) * | 2018-12-04 | 2023-12-15 | 盖茨优霓塔传动系统(苏州)有限公司 | V-shaped transmission belt and manufacturing method thereof |
| CN111171389A (en) * | 2020-01-07 | 2020-05-19 | 三力士股份有限公司 | Low-heat-generation bending fatigue-resistant compression rubber for rubber V-belt |
| CN111171389B (en) * | 2020-01-07 | 2021-09-24 | 三力士股份有限公司 | Low-heat-generation bending fatigue-resistant compression rubber for rubber V-belt |
| CN113531046A (en) * | 2021-07-02 | 2021-10-22 | 浙江保尔力橡塑股份有限公司 | Novel trimming combined V-belt and preparation process thereof |
| CN114891288A (en) * | 2022-04-02 | 2022-08-12 | 浙江保尔力橡塑股份有限公司 | Low-heat-generation rubber V belt and forming process thereof |
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| Publication number | Publication date |
|---|---|
| CN100554721C (en) | 2009-10-28 |
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