CN101126402A - Intelligent emulsion pump station for mining - Google Patents
Intelligent emulsion pump station for mining Download PDFInfo
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- CN101126402A CN101126402A CNA200610068517XA CN200610068517A CN101126402A CN 101126402 A CN101126402 A CN 101126402A CN A200610068517X A CNA200610068517X A CN A200610068517XA CN 200610068517 A CN200610068517 A CN 200610068517A CN 101126402 A CN101126402 A CN 101126402A
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Abstract
The invention relates to an intelligent emulsion pump station used in the mine, which belongs to a safe production equipment of coal excavation and comprises an emulsion tank, an emulsion pump, an emulsion pipeline, an emulsion pump station controller. The invention is characterized in that: the emulsion pump station controller comprises a primary control circuit, a secondary control circuit and a PLC programmable controller system control circuit; a pressure sensor (8), a liquid level sensor (14),a concentration sensor (15) and an oil level sensor (18) are arranged in the emulsion tank; a temperature sensor (5) is arranged on an emulsion pump (25); the pressure sensor (8), the liquid level sensor (14),the concentration sensor (15) and the oil level sensor (18) and the temperature sensor (5) are connected with the emulsion pump station controller through a cable. The pumping station adopts constant pressure variable feed liquid, speed control by frequency variation and intelligent control, the two pumps can mutually switch over automatically; the liquid level and the oil level are controlled automatically, the temperature of the emulsion pump is supervised automatically, the safe pressure relief protection and the automatic liquid blending improves the service life of the hydraulic support, highlights the explosion proof security in the coal mine; the working performance is reliable and the operation of the pumping station is economical and energy-saving.
Description
Technical field
Intelligent emulsion pump station for mining belongs to colliery digging safe production equipment, is specifically related to the intelligent emulsion pump station for mining that a kind of colliery digging support uses.
Background technique
Coal is the basic energy resource of China and the important source material of various industry; in recent years along with fast development of national economy; coal product increases very fast; how to guarantee the reliability of extractive equipment; Security; energy-saving and cost-reducing; compliance with environmental protection requirements is the important step that guarantees the coal industry sustainable development; the subject matter of mine-used emulsion pump station existence at present is; control procedure can not be intelligent; power consumption is big; hydraulic system can not releasing pressure automatically when shutting down maintenance; increased equipment and personnel's unsafe factor; liquid pump does not have device for monitoring temperature; cause liquid pump to damage easily; can not automatically switch when liquid pump breaks down and enable another liquid pump, the emulsified liquid dosing is in manual operation, causes the using process concentration of emulsion used inaccurate; shortened hydraulic support working life; liquid level warning is inaccurate, can not with the control system joint work, these all can't satisfy the higher demand of current society to the coal extractive equipment.
Summary of the invention
Technical problem to be solved by this invention is: overcome the problem that existing mine-used emulsion pump station equipment exists; a kind of working procedure intellectuality is provided; power consumption is little; the automatic switchover liquid pump; liquid pump has monitoring temperature; the emulsified liquid automatic liquid matching, automatic control of liquid, shutting down the back hydraulic system can self-relieving intelligent emulsion pump station for mining.
In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is: this intelligent emulsion pump station for mining, comprise emulsion box, emulsion pump, the emulsified liquid pipeline, the emulsion pump station control, it is characterized in that: the emulsion pump station control comprises main control circuit, auxiliary control circuit and PLC programable controller system control circuit, pressure transducer is installed in the emulsion box, liquid level sensor, concentration sensor, fuel level sensor, temperature transducer is installed, pressure transducer on the emulsion pump, liquid level sensor, concentration sensor, fuel level sensor, temperature transducer is connected with the emulsion pump station control by cable.
The school oil pump be installed on the emulsion box, join oil pump, oil feed pump, pressure release solenoid valve, the school oil pump, join the rear positions that oil pump is installed in emulsion box, near reservoir compartment, liquid matching room, oil feed pump is installed in the rear outside position of emulsion box, the pressure release solenoid valve is in the outside anterior locations of emulsion box, is connected alternately below the valve.When emulsion power pack quits work, moves or safeguards, automatically release system pressure by the pressure release solenoid valve, alternately valve is installed on the positive meta in top of liquid case front, it mainly acts on is when two emulsion pump M1, M2 alternation, can cut off the path of one tunnel high-pressure system and stand by pump automatically, or work simultaneously for two pumps.
Emulsion box comprises reservoir compartment, liquid matching room, mud chamber, pure liquid chamber, lid, filter screen, pressure transducer, magnetic filter, liquid level sensor, concentration sensor, fuel level sensor, precipitation dividing plate, fuel level sensor is installed in middle and lower part in the emulsion box, liquid level sensor is installed in bottom in the emulsion box, apart from about the 230mm of case bottom, concentration sensor is installed in bottom in the emulsion box, apart from about the 230mm of case bottom, pressure transducer be installed in valve alternately above.
The emulsified liquid pipeline comprises temperature transducer, high pressure filter, the pressure release solenoid valve, pressure transducer, replace valve, the fuel feeding electric pump, oil strainer, magnetic filter, the imbibition stop valve, liquid level sensor, concentration sensor, explosion-proof solenoid valve, accumulator, fuel level sensor, the support liquid return hole, the precipitation dividing plate, water filter, join oil pump, the school oil pump, liquid outlet, emulsion pump, the pump safety valve, feather valve, accumulator, return liquid filter, relief valve, No. 1 emulsion pump motor M 1, No. 2 emulsion pump motor M 2, the clear water pipeline is through water filter, explosion-proof solenoid valve connects the liquid matching room, fuel feeding electric pump inlet connects oil-storing barrel by fuel supply line, outlet enters accumulator through oil strainer, fuel level sensor is installed in the accumulator, join the oil pump inlet and connect accumulator, outlet connects the liquid matching room, oil emulsion enters emulsion box and carries out dosing through joining oil pump, the dosing clear water is through water filter, explosion-proof solenoid valve, enter emulsion box after the control flow rate, simultaneously by fuel level sensor with the oil level signal and the liquid level sensor that collect, liquid level that concentration sensor collects and concentration signal are sent into the pumping plant controller, the school oil pump directly sprays into emulsified liquid pure liquid chamber, qualified emulsified liquid enters emulsion pump through the imbibition stop valve, hydraulic pressure increases under No. 1 emulsion pump motor M 1 effect, through the pump safety valve, feather valve connects 25 liters of accumulators, enter alternately valve through high pressure filter, through liquid outlet emulsion is transported to hydraulic support, the pressure transducer that replaces on the valve is sent the hydraulic pressure signal that collects into the pumping plant controller simultaneously, 40 liters of accumulators are connected on the rear port that replaces valve, time liquid of hydraulic support is through the support liquid return hole, returning liquid filter gets back in the emulsion box, the effect of 40 liters of accumulators is in order to replenish the leakage loss in the high-pressure system, reduce the time of movement of feather valve, prolong the working life of hydraulic element in the hydraulic system, can also absorb simultaneously the pressure pulsation of high-pressure system, the connection of No. 2 emulsion pumps is with No. 1 emulsion pump.
The emulsion power pack main control circuit comprises: vacuum circuit breaker contact QF1-1; vacuum contactor contact KM1-1; KM2-1; KM3-1; KM4-1; ac contactor contact KM5-1; KM6-1; comprehensive protector of motor ADB8-1; ADB8-2; integrated protector for electric motor contact BH1; BH2; No. 1 emulsion pump motor M 1; No. 2 emulsion pump motor M 2; oil feed pump motor M 3; dosing pump motor M4; school Oil pump electrical machinery M5; ventilated machine M6; M7; motor power transformer BK2; thermorelay FR1; FR2; FR1-1; FR2-1; delayed startup relay contact KA7-1; auxiliary reclay contact KA2-1; reactor ZB; frequency variator VVF; explosion-proof solenoid valve V1; vacuum circuit breaker contact QF1-1 one termination 660V three phase mains; the other end meets vacuum contactor contact KM1-1 respectively; meet reactor ZB; meet vacuum contactor contact KM2-1; connect motor power transformer BK2 input end; the other end of vacuum contactor contact KM1-1 connects emulsion pump motor M 1 No. 1 through integrated protector for electric motor ADB8-1; the other end of reactor ZB connects emulsion pump motor M 1 No. 1 through frequency variator VVF and vacuum contactor contact KM3-1; the other end of reactor ZB connects emulsion pump motor M 2 No. 2 through frequency variator VVF and vacuum contactor contact KM4-1; the other end of vacuum contactor contact KM2-1 connects emulsion pump motor M 2 No. 2 through integrated protector for electric motor ADB8-2; motor power transformer BK2 output terminal is respectively by ac contactor contact KM5-1 and the thermorelay FR1 cool electric machine M6 that gives a dinner for a visitor from afar; meet the air-cooled M7 of motor by ac contactor contact KM6-1 and thermorelay FR2; connect oil feed pump motor M 3 by ac contactor contact KM8-1; connect by ac contactor contact KM9-1 and to join Oil pump electrical machinery M4; meet school Oil pump electrical machinery M5 by relay contact KA12-1; take over control quick-fried solenoid valve V1 by auxiliary reclay KA2-1; ac contactor coil KM5; KM6 connects the FC pin of frequency variator VVF; ac contactor coil KM5; the KM6 the other end thermorelay FR1-1 that connects successively; FR2-1; another termination power line of thermorelay FR2-1 L21, the FWD of frequency variator VVF; CM pin frequency conversion delayed startup in parallel relay contact KA7-1.
Mechanical interlocking K switch K2 has three positions: frequency conversion, power frequency, pressure release.The misoperation phenomenon does not appear in running for lacking guarantor's equipment, system presses all akinesias of pressure relief press button SB9 when power frequency operation or converting operation, have only emulsion pump M1, when M2 quit work, mechanical interlocking K switch K2 pressed effectively in vent position, course of action: mechanical interlocking K switch K2 is chosen in vent position, press system decompression button SB9, auxiliary reclay coil KA11 action, pressure release solenoid valve V2 action, system pressure directly is offloaded to the liquid case, and system pressure is zero.
The emulsion power pack auxiliary control circuit comprises: mechanical interlocking K switch K1, KK2, fus RL1, RL2, transformer BK1, output winding L1, L2, L3, L4, L5, protective circuit breaker QF2-QF6, join oil pump auxiliary reclay contact KA1-1, oil feed pump auxiliary reclay contact KA8-1, pressure release auxiliary reclay contact KA11, KA11-1, join oil pump A.C. contactor KM9, oil feed pump A.C. contactor KM8, pressure release solenoid valve V2, vacuum circuit breaker QF1, closing coil Q1, separate winding Q2, decompression coil Q3, alarming relay contact KA9-1, warning light HL1, automatic school oil relay KA10, KA10-1,1# converting operation relay contact KA3-1,2# converting operation relay contact KA4-1,1# power frequency operation relay contact KA5-1,2# power frequency operation relay contact KA6-1, vacuum contactor KM1, KM2, KM3, KM4, system decompression button SB9, switch knob SB10, opening button SB11, automatic school oil button SB12, mechanical linkage K switch K1 one termination 660V power supply, the other end is through fus RL1, RL2 connects transformer BK1 input end, 1 of the output winding L1 of transformer BK1 through auxiliary reclay contact KA1-1 that circuit breaker Q F3 is in parallel, KA8-1, the end of KA11-1, auxiliary reclay contact KA1-1, KA8-1, the other end of KA11-1 respectively with ac contactor coil KM9, KM8, after the pressure release solenoid valve V2 series connection, 2 points of output termination output winding L1; 3 points of the output winding L2 of transformer BK1 are connected with 3 pin of power-supply filter FL1, FL2 through circuit breaker Q F4, and 4 of output winding L2 are connected with 4 pin of power-supply filter FL1, FL2; 5 points of transformer BK1 output winding L3, switch knob SB10, the opening button SB11 and the decompression coil Q3 that connect vacuum circuit breaker QF1 through circuit breaker Q F5 respectively, the other end of switch knob SB10, opening button SB11 is connected with closing coil Q1, separate winding Q2 respectively, and the other end of closing coil Q1, separate winding Q2 and decompression coil Q3 is connected with 6 of output winding L3 respectively; 7 points of transformer output winding L4 connect 8 points of output winding L4 through circuit breaker Q F6 series connection auxiliary reclay contact FA9-1, alarm indicator lamp HL1; 9 points of transformer output winding L5, through 13 points of mechanical interlocking K switch K2, the one tunnel through auxiliary reclay contact KA3-1 series connection vacuum contactor coil KM3, and another road is through auxiliary reclay contact KA4-1 series connection vacuum contactor coil KM4; 9 points of output winding L5, through 14 points of mechanical interlocking K switch K2, the one tunnel through auxiliary reclay contact KA5-1 series connection vacuum contactor coil KM1, and another road is through auxiliary reclay contact KA6-1 series connection vacuum contactor coil KM2; Vacuum contactor coil KM1, KM2, KM3, the other end of KM4 is connected with 10 of output winding L5 through circuit breaker Q F2,12 points of mechanical interlocking K switch K2, at vent position connected system pressure relief press button SB9, series connection auxiliary reclay coil KA11, the other end of auxiliary reclay coil KA11 connects the M pin of display screen XL, 11 of interlock switch KK2 connect automatic school oil button SB12, series connection auxiliary reclay coil KA10, the other end of auxiliary reclay coil KA10 connects the M pin of display screen XL, auxiliary reclay contact KA10-1 is connected in parallel on the two ends of automatic school oil button SB12,11 anodal L+ that connect stabilized power supply SI of interlock switch KK2.
System, control circuit comprises: PLC programmable controller U1, digital quantity expansion module U2, U3, display screen XL, power-supply filter FL1, FL2, stabilized power supply SI, join FP Fuel Pump Relay KA1, explosion-proof solenoid valve relay K A2,1# converting operation relay K A3,2# converting operation relay K A4,1# power frequency operation relay K A5,2# power frequency operation relay K A6, frequency conversion delayed startup relay K A7, oil feed pump relay K A8, alarming relay KA9, automatic oil relay contact, school KA10-2, school FP Fuel Pump Relay KA12, temperature transducer R1, R2, temperature transmitter BSR1, BSR2, fuel level sensor YO, liquid level sensor YE, pressure transducer YA, concentration sensor ZR, 1# variable frequency starting button SB1,1# frequency conversion stop button SB2,2# variable frequency starting button SB3,2# frequency conversion stop button SB4,1# power frequency start button SB5,1# power frequency stop button SB6,2# power frequency start button SB7,2# power frequency stop button SB8, power-supply filter FL1,3 of FL2,4 pin meet 3 of transformer BK1 output winding L2 respectively, 4 points, 1 pin of power-supply filter FL1 connects the L1 pin of stabilized power supply SI, 2 pin of power-supply filter FL1 connect the N pin of stabilized power supply SI, the L+ pin of stabilized power supply SI meets the 1L of PLC programmable controller U1,2L, the RA of 3L pin and expansion module U2, the A+ pin, stabilized power supply SI-the M pin connects the 2M pin of PLC programmable controller U1 and the M pin of display screen XL, output terminal 0.0 pin of PLC programmable controller U1 meets auxiliary reclay coil KA1,0.1 pin meets auxiliary reclay coil KA2,0.2 pin meets auxiliary reclay coil KA3,0.3 pin meets auxiliary reclay coil KA4,0.4 pin meets auxiliary reclay coil KA5,0.5 pin meets auxiliary reclay coil KA6,0.6 pin meets auxiliary reclay coil KA7,0.7 pin meets auxiliary reclay coil KA8,1.0 pin meets auxiliary reclay coil KA9,1.1 pin meets auxiliary reclay coil KA12, auxiliary reclay coil KA1, KA2, KA3, KA4, KA5, KA6, KA7, KA8, KA9, the other end of KA12A connects M pin and the expansion module U2 of display screen XL, the A-pin of U3, the A pin of PLC programmable controller U1 connects 1 pin of power-supply filter FL2, the N pin connects 2 pin of power-supply filter FL2, the input end 1M external ground of PLC programmable controller U1,0.1 pin meets auxiliary reclay contact KA10-2,0.2 pin meets 1# variable frequency starting button SB1,0.3 pin meets 1# frequency conversion stop button SB2,0.4 pin meets 2# variable frequency starting button SB3,0.5 pin meets 2# frequency conversion stop button SB4,0.6 pin meets 1# power frequency start button SB5,0.7 pin meets 1# power frequency stop button SB6,1.0 pin meets 2# power frequency start button SB7,1.1 pin meets 2# power frequency stop button SB8, auxiliary reclay contact KA10-2 and button SB1, SB2, SB3, SB4, SB5, SB6, SB7, the other end of SB8 connects the L+ pin of stabilized power supply SI, the grounding leg of PLC programmable controller U1, the M pin, the L+ pin respectively with expansion module U2, the grounding leg of U3, the M pin, the L+ pin connects, wherein the L+ pin connects the anodal L+ pin of power supply SI, expansion module U2 input end RA, A+ bipod jointing temp transmitter BSR1, temperature transducer R1 is connected on the temperature transmitter BSR 1, RB, B+ bipod jointing temp transmitter BSR2, temperature transducer R2 is connected on the temperature transmitter BSR2, RC, the C+ bipod meets fuel level sensor YO, RD, the D+ bipod meets liquid level sensor YE, the RA of expansion module U3, the A+ bipod meets pressure transducer YA, RB, the B+ bipod connects 3 pin of concentration sensor ZR, the B-pin connects 2 pin of concentration sensor ZR, 1 pin of concentration sensor ZR and temperature transmitter BSR1, BSR2, fuel level sensor YO, liquid level sensor YE, another pin of pressure transducer YA connects the L+ pin of stabilized power supply SI.Stabilized power supply SI provides direct current 24V working power for system, control circuit.
Emulsion power pack adopts the frequency converter timing pressure closed loop method of operation, hydraulic system can be regulated the emulsion pump rotating speed of motor automatically according to actual working pressure (31.5Mpa), make system pressure remain on setting value,, and make system be in reliable running state in the hope of economize on electricity to greatest extent.
Working principle: the fuel level sensor in the emulsion box; liquid level sensor; concentration sensor is sent to the information of gathering the PLC programmable controller of pumping plant controller; send control command by the PLC programmable controller; the control oil feed pump; join oil pump; the school oil pump; water supply electromagnetic valve work realizes automatic liquid matching and automatic control of liquid; emulsion power pack is designed to two emulsion pump work; according to emulsified liquid delivery pressure and fault message decision is single pump or two platform pump work; a pump fault occurs and can automatically switch to another pump; emulsion pump electric power is supplied with and is frequency conversion or power frequency; proper functioning is frequency conversion; inrush current is little; comprehensive power consumption is little; frequency changer circuit breaks down and automatically switches to the work frequency circuit supply; the support equipment work safety; be installed in the pressure transducer that replaces on the valve and the information that collects sent into the PLC programmable controller of pumping plant controller; send control command by the PLC programmable controller; control two emulsion pumps and realize separate unit or two platform work; temperature transducer is sent the temperature information of emulsion pump into the pumping plant controller; send control command by the PLC programmable controller; whether the control emulsion pump works; when emulsion pump is shut down maintenance; be installed in the pressure release solenoid valve that replaces on the valve and will realize the hydraulic system releasing pressure automatically; support equipment and personal security; emulsion pump is with the emulsified liquid supercharging in the emulsion box; through the feather valve constant voltage; high pressure filter filters; colliery face hydraulic support is sent in the accumulator voltage stabilizing; reclaiming emulsified liquid returns in the emulsion box by liquid return pipe; emulsion power pack tool anti-explosion safety function; adopt man-machine interface, show operation function and Operational Limits by liquid crystal display panel.
The beneficial effect that compared with prior art the present invention had is: intelligent emulsion pump station for mining of the present invention adopts the constant-pressure variable feed flow; frequency control of motor speed; intelligent control; two emulsion pumps automatically switch mutually; liquid level, oil level are controlled automatically; the emulsion pump temperature is monitored automatically; the safety relief protection; automatic liquid matching has improved hydraulic support working life, has given prominence to anti-explosion safety under the coal mine; reliable working performance; manipulate rationally, the pumping station operation economical and energy saving has significantly alleviated operator's labor intensity.
Description of drawings
Fig. 1 is the emulsion box plan view;
Fig. 2 is the emulsion box right elevation;
Fig. 3 cuts open for emulsion box and covers left view;
Fig. 4 is the emulsion box plan view;
Fig. 5 is emulsion power pack hydraulic plumbing system figure;
Fig. 6 is emulsion power pack main control circuit figure;
Fig. 7 is emulsion power pack auxiliary control circuit figure;
Fig. 8 is emulsion power pack system, control circuit figure.
Fig. 1-the 8th, intelligent emulsion pump station for mining most preferred embodiment of the present invention; wherein: 2 times liquid circuit breakers of 1 imbibition circuit breaker, 3 lids, 4 filter screens, 5 temperature transducers, 6 high pressure filters, 7 pressure release solenoid valves, 8 pressure transducers 9 alternately 1725 liters of accumulators of valve 10 fuel feeding electric pump 11 oil strainers, 12 magnetic filter 13 imbibition stop valves, 14 liquid level sensor 15 concentration sensors, 16 water inlet explosion-proof solenoid valves, 18 fuel level sensors, 19 support liquid return holes, 20 precipitation dividing plates, 21 water filters 22 are joined oil pump 23 school oil pumps 24 liquid outlets 25 emulsion pumps 26 pumps 29 times liquid filters of 2840 liters of accumulators of safety valve 27 feather valves, 30 relief valve QF1; QF1-1 vacuum circuit breaker QF2-QF6 protective circuit breaker Ql closing coil Q2 separate winding Q3 decompression coil KM1; KM1-1, KM2; KM2-1; KM3; KM3-1; KM4; KM4-1 vacuum contactor KM5; KM5-1; KM6; KM6-1 A.C. contactor ADB8-1; ADB8-2 comprehensive protector of motor BH1; No. 22 emulsion pump motor M of BH2 integrated protector for electric motor contact M11 emulsion pump motor M 3 oil feed pump M4 join oil pump M5 school oil pump M6; M7 ventilated machine BK1 control transformer BK2 motor power transformer FR1; FR1-1; FR2; FR2-1 thermorelay ZB reactor VVF frequency variator V1 explosion-proof solenoid valve V2 pressure release solenoid valve KK1; KK2 mechanical interlocking switch L1-L5 output winding KM9; KM9-1 joins oil pump A.C. contactor KM8; KM8-1 oil feed pump A.C. contactor HL1 warning light RL1; RL2 fus U1 S7-200/224PLC programmable controller U2-U3 EM231 digital quantity expansion module XL display screen FL1; FL2 power-supply filter SI stabilized power supply KA1-KA12 auxiliary reclay (wherein: KA1; KA1-1 joins FP Fuel Pump Relay KA2; KA2-1 explosion-proof solenoid valve relay K A3; KA3-11# converting operation relay K A4; KA4-12# converting operation relay K A5; KA5-11# power frequency operation relay K A6; KA6-12# power frequency operation relay K A7; KA7-1 frequency conversion delayed startup relay K A8; KA8-1 oil feed pump relay K A9; KA9-1 alarming relay KA10; KA10-1; the automatic school of KA10-2 oil relay KA11; KA11-1 pressure release relay K A12; KA12-1 school FP Fuel Pump Relay) R1; R2 temperature transducer BSR1; the automatic school of BSR2 temperature transmitter YO fuel level sensor YE liquid level sensor YA pressure transducer ZR concentration sensor SB11# variable frequency starting button SB21# frequency conversion stop button SB32# variable frequency starting button SB42# frequency conversion stop button SB51# power frequency start button SB61# power frequency stop button SB72# power frequency start button SB82# power frequency stop button SB9 system decompression button SB10 switch knob SB11 separate button SB12 oil button.
Embodiment
Be described further below in conjunction with Fig. 1-8 pair of intelligent emulsion pump station for mining of the present invention:
Shown in Fig. 1-4, emulsion box comprises: the reservoir compartment, the liquid matching room, the mud chamber, pure liquid chamber, imbibition circuit breaker 1, return liquid circuit breaker 2, lid 3, filter screen 4, high pressure filter 6, pressure release solenoid valve 7, pressure transducer 8, replace valve 9, oil feed pump 10, oil strainer 11, magnetic filter 12, imbibition stop valve 13, liquid level sensor 14, concentration sensor 15, water inlet explosion- proof solenoid valve 16,25 liters of accumulators 17, fuel level sensor 18, support liquid return hole 19, precipitation dividing plate 20, join oil pump 22, school oil pump 23, liquid outlet 24,40 liters of accumulators 28, be arranged in order from back to front in the emulsion box and be accumulator, the liquid matching room, magnetic filter 12, filter screen 4, liquid level sensor 14, concentration sensor 15, the mud chamber, precipitation dividing plate 19, pure liquid chamber, explosion-proof solenoid valve 16, school oil pump 23, join oil pump 22, oil feed pump 10, be installed in the last portion position of emulsion box, near accumulator, the liquid matching room, imbibition circuit breaker 1, return liquid circuit breaker 2, high pressure filter 6, pressure release solenoid valve 7, pressure transducer 8, alternately valve 9 is installed in the anterior locations of emulsion box, alternately valve 9 is installed on the positive meta in top of emulsion box front, alternately two ends, valve 9 left and right sides connect high pressure filter 6, pressure transducer 8 is installed in alternately above the valve 9, pressure release solenoid valve 7 is installed in and replaces below the valve 9, alternately valve 9 back outlets connect accumulator 28, the effect of 40 liters of accumulators 28 is in order to replenish the leakage loss in the high-pressure system, reduce the time of movement of feather valve, prolong the working life of hydraulic element in the hydraulic system, can also absorb simultaneously the pressure pulsation of high-pressure system, outlet is for leading to the liquid outlet 24 of support before the accumulator 28, fuel level sensor 18 is installed in liquid case middle and lower part, liquid level sensor 14 is installed in the liquid lower box part, apart from about the 230mm of liquid case bottom, concentration sensor 15 is installed in the liquid lower box part, apart from about the 230mm of liquid case bottom, pressure transducer 8, liquid level sensor 14, concentration sensor 15, fuel level sensor 18 is connected with the emulsion pump station control by cable.
As shown in Figure 5, the emulsified liquid pipeline comprises: temperature transducer 5, high pressure filter 6, pressure release solenoid valve 7, pressure transducer 8, replace valve 9, fuel feeding electric pump 10, oil strainer 11, magnetic filter 12, imbibition stop valve 13, liquid level sensor 14, concentration sensor 15, water inlet explosion- proof solenoid valve 16,25 liters of accumulators 17, fuel level sensor 18, support liquid return hole 19, precipitation dividing plate 20, water filter 21, join oil pump 22, school oil pump 23, liquid outlet 24, emulsion pump 25, pump safety valve 26, feather valve 27,40 liters of accumulators 28, return liquid filter 29, relief valve 30, No. 1 emulsion pump motor M 1, No. 2 emulsion pump motor M 2, fuel feeding electric pump 10 inlets connect oil-storing barrel by fuel supply line, outlet enters accumulator through oil strainer 11, fuel level sensor 18 is installed in the accumulator, join oil pump 22 inlets and connect accumulator, outlet connects the liquid matching room, oil emulsion enters emulsion box and carries out dosing through joining oil pump 22, the dosing clear water is through water filter 21, explosion-proof solenoid valve 16, enter emulsion box after the control flow rate, simultaneously by fuel level sensor 18 with the oil level signal and the liquid level sensor 14 that collect, liquid level that concentration sensor 15 collects and concentration signal are sent into the emulsion pump station control, school oil pump 23 directly sprays into emulsified liquid pure liquid chamber, qualified emulsified liquid enters emulsion pump 25 through imbibition stop valve 13, hydraulic pressure increases under No. 1 emulsion pump motor M 1 effect, through pump safety valve 26, feather valve 27 connects 25 liters of accumulators 17, enter alternately valve 9 through high pressure filter 6, through liquid outlet 24 emulsion is transported to hydraulic support, the pressure transducer 8 that replaces on the valve 9 is sent the hydraulic pressure signal that collects into the emulsion pump station control simultaneously, 40 liters of accumulators 28 are connected on the rear port that replaces valve 9, time liquid of hydraulic support is through support liquid return hole 19, returning liquid filter 29 gets back in the emulsion box, the effect of 40 liters of accumulators 28 is in order to replenish the leakage loss in the high-pressure system, reduce the time of movement of feather valve, prolong the working life of hydraulic element in the hydraulic system, can also absorb simultaneously the pressure pulsation of high-pressure system, the connection of No. 2 emulsion pump M2 is with No. 1 emulsion pump.
Shown in Fig. 6-8; the emulsion pump station control comprises: vacuum circuit breaker QF1; QF1-1; protective circuit breaker QF2-QF6; closing coil Q1; separate winding Q2; decompression coil Q3; vacuum contactor KM1; KM1-1; KM2; KM2-1; KM3; KM3-1; KM4; KM4-1; A.C. contactor KM5; KM5-1; KM6; KM6-1; comprehensive protector of motor ADB8-1, ADB8-2; integrated protector for electric motor contact BH1; BH2; No. 1 emulsion pump motor M 1; No. 2 emulsified liquid motor M 2; oil feed pump motor M 3; dosing pump motor M4; school oil pump M5; ventilated machine M6; M7; motor power transformer BK2; thermorelay FR1; FR1-1; FR2; FR2-1; reactor ZB; frequency variator VVF; explosion-proof solenoid valve V1; pressure release solenoid valve V2; mechanical interlocking K switch K1; KK2; control transformer BK1; output winding L1-L5; join oil pump A.C. contactor KM9; KM9-1; oil feed pump A.C. contactor KM8; KM8-1; warning light HL1; fus RL1; RL2; S7-200/224PLC programmable controller U1; EM231 digital quantity expansion module U2-U3; display screen XL; power-supply filter FL1; FL2; stabilized power supply SI; join FP Fuel Pump Relay KA1; KA1-1; explosion-proof solenoid valve relay K A2; KA2-1; 1# converting operation relay K A3; KA3-1; 2# converting operation relay K A4; KA4-1; 1# power frequency operation relay K A5; KA5-1; 2# power frequency operation relay K A6; KA6-1; frequency conversion delayed startup relay K A7; KA7-1; oil feed pump relay K A8; KA8-1; alarming relay KA9; KA9-1; automatic school oil relay KA10; KA10-1; KA10-2; pressure release relay K A11; KA11-1; school FP Fuel Pump Relay KA12; KA12-1; temperature transducer R1; R2; temperature transmitter BSR1; BSR2; fuel level sensor YO; liquid level sensor YE; pressure transducer YA; concentration sensor ZR; 1# variable frequency starting button SB1; 1# frequency conversion stop button SB2; 2# variable frequency starting button SB3; 2# frequency conversion stop button SB4; 1# power frequency start button SB5; 1# power frequency stop button SB6; 2# power frequency start button SB7; 2# power frequency stop button SB8; system decompression button SB9; switch knob SB10; separate button SB11; automatic school oil button SB12.
The emulsion power pack main control circuit, the 660V three phase mains enters by vacuum circuit breaker contact QF1-1, power frequency 1 tunnel, three phase mains is by vacuum contactor contact KM1-1, enter emulsion pump motor M 1 No. 1 through integrated protector for electric motor ADB8-1, frequency conversion 1 tunnel, three phase mains is by reactor ZB, frequency variator VVF enters vacuum contactor contact KM3-1 to 1 emulsion pump motor M 1, frequency conversion 2 tunnel, three phase mains is by reactor ZB, frequency variator VVF enters vacuum contactor contact KM4-1 to 2 emulsion pump motor M 2, power frequency 2 tunnel, three phase mains is by vacuum contactor contact KM2-1, enter emulsion pump motor M 2 No. 2 through integrated protector for electric motor ADB8-2, the ventilated machine loop, three phase mains enters motor power transformer BK2, its three-phase output end meets ac contactor contact KM5-1, KM6-1, through thermorelay FR1, FR2 enters ventilated machine M6, M7, the ventilated machine secondary circuit, ac contactor coil KM5, KM6 connects the FC pin of frequency variator VVF, ac contactor coil KM5, the KM6 the other end thermorelay FR1-1 that connects successively, FR2-1, another termination power line of thermorelay FR2-1 L21, the FWD of frequency variator VVF, CM pin frequency conversion delayed startup in parallel relay contact KA7-1, the three phase mains output of motor power transformer BK2 enters oil feed pump motor M 3 by ac contactor contact KM8-1 respectively; Enter by ac contactor contact KM9-1 and to join Oil pump electrical machinery M4; Enter school Oil pump electrical machinery M5 by auxiliary reclay contact KA12-1; Take over control quick-fried solenoid valve V1 by auxiliary reclay contact KA2-1.
Three phase mains can be 1400V, adopts according to the design system needs.
The emulsion power pack auxiliary control circuit, the 660V power supply enters mechanical linkage K switch K1, enter control transformer BK1 input end through fus RL1, RL2,1 of the output winding L1 of transformer BK1 through the auxiliary reclay contact KA1-1 that circuit breaker Q F3 is in parallel, the end of KA8-1, KA11-1, the other end of auxiliary reclay contact KA1-1, KA8-1, KA11-1 is respectively with after ac contactor coil KM9, KM8, pressure release solenoid valve V2 connect, 2 points of output termination output winding L1; 3 points of the output winding L2 of transformer BK1 are connected with 3 pin of power-supply filter FL1, FL2 through circuit breaker Q F4, and 4 of output winding L2 are connected with 4 pin of power-supply filter FL1, FL2; 5 points of transformer BK1 output winding L3, switch knob SB10, the opening button SB11 and the decompression coil Q3 that connect vacuum circuit breaker QF1 through circuit breaker Q F5 respectively, the other end of switch knob SB10, opening button SB11 is connected with closing coil Q1, separate winding Q2 respectively, and the other end of switch knob SB10, opening button SB11 and decompression coil Q3 is connected with 6 of output winding L3 respectively; 7 points of transformer output winding L4 connect 8 points of output winding L4 through circuit breaker Q F6 series connection auxiliary reclay contact FA9-1, alarm indicator lamp HL1; 9 points of transformer output winding L5, through 13 points of mechanical interlocking K switch K2, the one tunnel through auxiliary reclay contact KA3-1 series connection vacuum contactor coil KM3, and another road is through auxiliary reclay contact KA4-1 series connection vacuum contactor coil KM4; 9 points of output winding L5, through 14 points of mechanical interlocking K switch K2, the one tunnel through auxiliary reclay contact KA5-1 series connection vacuum contactor coil KM1, and another road is through auxiliary reclay contact KA6-1 series connection vacuum contactor coil KM2; Vacuum contactor coil KM1, KM2, KM3, the other end of KM4 is connected with 10 of output winding L5 through circuit breaker Q F2,12 points of mechanical interlocking K switch K2, at vent position connected system pressure relief press button SB9, series connection auxiliary reclay coil KA11, the other end of auxiliary reclay coil KA11 connects the M pin of display screen XL, 11 of interlock switch KK2 connect automatic school oil button SB12, series connection auxiliary reclay coil KA10, the other end of auxiliary reclay coil KA10 connects the M pin of display screen XL, auxiliary reclay contact KA10-1 is connected in parallel on the two ends of automatic school oil button SB12,11 anodal L+ that connect stabilized power supply SI of interlock switch KK2.
Mechanical interlocking K switch K2 has three positions: frequency conversion, power frequency, pressure release.The misoperation phenomenon does not appear in running for lacking guarantor's equipment, system presses all akinesias of pressure relief press button SB9 when power frequency operation or converting operation, has only emulsion pump motor M 1, when M2 quits work, mechanical interlocking K switch K2 presses effectively in vent position, course of action: mechanical interlocking K switch K2 is chosen in vent position, press system decompression button SB9, auxiliary reclay coil KA11 action, pressure release solenoid valve V2 action, system pressure directly is offloaded to emulsion box, and system pressure is zero.
System, control circuit, the L1 pin of stabilized power supply SI connects 1 pin of power-supply filter FL1, the N pin of stabilized power supply SI connects 2 pin of power-supply filter FL1, the L+ pin of stabilized power supply SI meets the 1L of PLC programmable controller U1,2L, the RA of 3L pin and expansion module U2, the A+ pin, stabilized power supply SI-the M pin connects the 2M pin of PLC programmable controller U1 and the M pin of display screen XL, output terminal 0.0 pin of PLC programmable controller U1 meets auxiliary reclay coil KA1, oil pump is joined in effect control, 0.1 pin meets auxiliary reclay coil KA2, effect control explosion-proof solenoid valve, 0.2 pin meets auxiliary reclay coil KA3, No. 1 frequency conversion loop of effect control, 0.3 pin meets auxiliary reclay coil KA4, No. 2 frequency conversion loops of effect control, 0.4 pin meets auxiliary reclay coil KA5, No. 1 power frequency loop of effect control, 0.5 pin meets auxiliary reclay coil KA6, No. 2 power frequency loops of effect control, 0.6 pin meets auxiliary reclay coil KA7, effect control frequency conversion delayed startup, 0.7 pin meets auxiliary reclay coil KA8, effect control oil feed pump, 1.0 pin meets auxiliary reclay coil KA9, effect control alarm circuit, 1.1 pin meets auxiliary reclay coil KA12, effect control school oil pump loop, the other end of auxiliary reclay coil KA1-KA12 connects M pin and the expansion module U2 of display screen XL, the A-pin of U3, the A pin of PLC programmable controller U1 connects 1 pin of power-supply filter FL2, the N pin connects 2 pin of power-supply filter FL2, the input end 1M external ground of PLC programmable controller U1,0.1 pin meets auxiliary reclay contact KA10-2, effect control school oil pump, 0.2 pin meets 1# variable frequency starting button SB1,0.3 pin meets 1# frequency conversion stop button SB2,0.4 pin meets 2# variable frequency starting button SB3,0.5 pin meets 2# frequency conversion stop button SB4,0.6 pin meets 1# power frequency start button SB5,0.7 pin meets 1# power frequency stop button SB6,1.0 pin meets 2# power frequency start button SB7,1.1 pin meets 2# power frequency stop button SB8, the other end of auxiliary reclay contact KA10-2 and button SB1-SB8 is connected the L+ pin of stabilized power supply SI, the grounding leg of PLC programmable controller U1, the M pin, the L+ pin respectively with expansion module U2, the grounding leg of U3, the M pin, the L+ pin connects, wherein the L+ pin connects the anodal L+ pin of power supply SI, expansion module U2 input end RA, A+ bipod jointing temp transmitter BSR1, temperature transducer R1 is connected on the temperature transmitter BSR1, RB, B+ bipod jointing temp transmitter BSR2, temperature transducer R2 is connected on the temperature transmitter BSR2, RC, the C+ bipod meets fuel level sensor YO, RD, the D+ bipod meets liquid level sensor YE, the RA of expansion module U3, the A+ bipod meets pressure transducer YA, RB, the B+ bipod connects 3 pin of concentration sensor ZR, the B-pin connects 2 pin of concentration sensor ZR, 1 pin of concentration sensor ZR and temperature transmitter BSR1, BSR2, fuel level sensor YO, liquid level sensor YE, another pin of pressure transducer YA connects the L+ pin of stabilized power supply SI, and stabilized power supply SI provides direct current 24V working power for system, control circuit.
Working procedure:
Control system total power switch mechanical interlocking K switch K1 connects, and presses button SB10 closure, and vacuum circuit breaker coil Q1 connects, QF1-1 connects, and major loop is connected power supply; Otherwise, button SB11 closure, vacuum contactor separates, and coil Q2 connects, the major loop deenergization.Power supply is connected in QF1-1 action in vacuum circuit breaker contact, and liquid mixing system will move automatically.At first detect whether oil starvation of fuel tanks by being installed in fuel level sensor 18 on the fuel reserve tank.Testing signal enters PLC programmable controller expansion module U2, and oil feed pump 10 is pumped from fuel tank automatically.Arrive fuel reserve tank through oil strainer 11.After oil level arrived setting value, oil feed pump 10 was out of service, and display device XL shows that oil level is normal.System is according to liquid level sensor 14 output signals, the emulsification liquid measure in PLC programmable controller U1, expansion module U2 judge emulsion box.Put water inlet explosion-proof solenoid valve 16 and join oil pump 22 and open automatically and move if be lower than predefined low liquid level.Join of 5% oil-feed of oil pump 22 oil inlet quantities according to the total measurement (volume) ratio of dosing amount.95: 5 preparation emulsifying liquids fully mix in the liquid matching room of emulsion box in proportion.Liquid flows to the mud chamber from the liquid matching room overfall magnetic filter 12 of flowing through through two-layer filter screen 4, enters pure liquid chamber through precipitation dividing plate 20.When liquid level increased to setting value, liquid level sensor 14 sent signal, disconnected through PLC programmable controller U1 output point 0.0,0.1 and joined oil pump 22, water inlet explosion-proof solenoid valve 16.When liquid level was reduced to the low pressure position again, automatic liquid mixing system restarted reciprocation cycle successively.
The liquid-supplying system working procedure: when emulsified liquid was in certain minimum liquid level that is lower than setting, emulsion pump 25 was owed the liquid level protection and can not be started shooting.When liquid level arrives setting value, emulsion pump 25 is connected PLC programmable controller U1 input point 0.2 by button SB1, connect auxiliary reclay KA3 coil by PLC programmable controller U1 output terminal 0.2, contact KA3-1 make contact, connect the coil of vacuum contactor KM3, contact KM3-1 closure, No. 1 emulsion pump motor M 1 operation under frequency variator VVF control.Emulsion pump 25 sucks working solution through imbibition stop valve 13, thereby make electric energy convert the hydraulic pressure energy to, the output highly pressurised liquid is through being provided with safety valve 26, feather valve 27, relief valve 30, the high pressure pipe line of accumulator 17 enters alternately valve 9 by high pressure filter 6,40 liters of accumulators 28 are in order to replenish the leakage loss in the high-pressure system, reduce the time of movement of feather valve 27, prolong the working life of hydraulic element in the hydraulic system, can also absorb the pressure pulsation of high-pressure system simultaneously.Stable working solution is by the alternately liquid outlet 24 feed flows pressure support work of valve 9.System pressure sensor 8 is installed in alternately and gets hydraulic control signal above the valve 9, be transferred to PLC programmable controller expansion module U3, through the control of PLC programmable controller U1 signal procedure, frequency variator VVF realizes closed loop control, when system pressure is lower than set point 28.5Mpa, emulsion pump 25 is under frequency variator VVF control, response improves rotating speed rapidly, the pressure that bucking-out system needs, when system pressure reaches 31.5Mpa, flow reduces or stops feed flow, and frequency variator VVF low frequency drives liquid pump 25.If system after 3 minutes pressure do not reach 31.5Mpa, output contact 0.4 is connected auxiliary reclay KA5 coil under PLC programmable controller U1 control, contact KA5-1 closure, and vacuum contactor KM1 coil is connected, contact KM1-1 closure, emulsion pump 25 power frequency operations.PLC programmable controller U1 process before 0.4 output that makes contact is calculated, after vacuum contactor KM3 finishes switching than vacuum contactor KM1 leading, PLC programmable controller U1 output contact 0.3 is connected the KA4 coil, contact KA4-1 connects, and vacuum contactor KM4 coil is connected, contact KM4-1 closure, No. two emulsion pump motor M 2 are under frequency variator VVF control, variable frequency starting puts into operation, and to liquid outlet 24 feed flows, satisfies traffic requirement.After double pump feed flow to system pressure reaches 31.5Mpa, power frequency operation emulsion pump 25 disconnects auxiliary reclay KA5 coil by PLC programmable controller U1 output point 0.4, contact KA5-1 disconnects, vacuum contactor KM1 coil blackout, contact KM1-1 disconnects, emulsion pump 25 is out of service, and system moves under separate unit emulsion pump constant-pressure variable feed flow state.When pressure transducer 8, when frequency variator VVF breaks down,, mechanical interlocking K switch K2 is selected power frequency operation for not influencing normal coal mining production, to press 1# power frequency start button SB5 and connect PLC programmable controller U1 input contact 0.6, output contact 0.4 is connected.Auxiliary reclay KA4 coil is connected, and contact KA4-1 connects, and vacuum contactor KM1 coil is connected, contact KM1-1 closure, emulsion pump 25 runnings.Press 2# power frequency start button SB7, connect PLC programmable controller U1 input contact 1.0, output contact 0.5 is connected, auxiliary reclay KA6 coil is connected, contact KA6-1 connects, and vacuum contactor KM2 coil is connected, contact KM2-1 closure, No. two emulsion pump M2 runnings, but also the two pumps group turns round simultaneously.In the power frequency operation circuit, when two emulsion pump motor M 1 of 1-2#, M2 overcurrent; overload, stall, the phase failure; under-voltage, electric leakage is when wherein a fault occurs; comprehensive protector of motor ADB8-1; ADB8-2 is serially connected in vacuum contactor KM1 coil with disconnection, two groups of contact BH1 of KM2 coil, BH2; can shut down rapidly when fault takes place, and show failure cause at display screen XL.
The working solution that is transferred to the coal-face support by the liquid outlet 24 that replaces valve 9 flows back to support liquid return hole 19 by oil hydraulic cylinder by distributing valve, passes through back liquid filter 29 and enters the emulsion box mud chamber.
Oil emulsion and tap water drop into emulsion box in 5: 95 ratios, and for guaranteeing the automatic liquid matching authenticity, system is from motion tracking dosing process in recycling, and concentration sensor 15 is the concentration of monitoring emulsified liquid in real time, and be presented on the display screen XL.After dosing is finished, if the emulsified liquid actual concentrations does not reach 3-5 when spending, concentration sensor 15 transfers to signal the B+ of PLC programmable controller U3, B-, PLC programmable controller U1 output point 1.1 is connected auxiliary reclay KA12 coil, contact KA12-1 connects school oil pump 23 entrys into service, to the emulsion box fuel feeding, when detecting emulsified liquid, concentration sensor 15 reaches concentration value, signal is transferred to the B+ of PLC programmable controller expansion module U3, B-, disconnect auxiliary reclay KA12 coil by PLC programmable controller U1 program control output point 1.1 again, contact KA12-1 disconnects, and school oil pump 23 shuts down.
When equipment was out of service, pipe-line system still kept high hydraulic pressure 31.5Mpa, if misoperation can cause personal injury.Mechanical interlocking K switch K2 should be chosen in the release position, press pressure relief press button SB9 and connect auxiliary reclay KA11 coil, contact KA11-1 closure is unloaded pressure electromagnetic valve 7 and is opened, and system pressure is 0.
When emulsion pump 25 long-time running, since lubricating chamber's oil starvation, oil circuit stop up or coal mine under the inclined-plane, tunnel is big etc. causes emulsion pump 25 operations overheated, controller will be made judgement by the PLC programmable controller according to the signal of 5 inputs of the temperature transducer on emulsion pump 25.The warning alert is checked heating cause when temperature 70 is spent, and when emulsion pump 25 running temperature surpass 90 when spending, moves an emulsion pump 25 and quits work, and six seconds another emulsion pump motor of delaying time starts operation automatically.
This pumping plant has remote monitoring function, fuse with Ethernet and full pipe reason computer controlled system, realize data sharing, main management at different levels department can be made things convenient in real time has at fingertips to the mine safety situation, and the man-machine interface monitoring software that is equipped with by host computer, bitcom is realized remotely-controlled operation, improves system's control ability and flexibility.System has function of keeping secret, three grades of password protection mechanism, thus prevent not operation personnel's misoperation.
Claims (7)
1. intelligent emulsion pump station for mining, comprise emulsion box, emulsion pump, the emulsified liquid pipeline, the emulsion pump station control, it is characterized in that: the emulsion pump station control comprises main control circuit, auxiliary control circuit and PLC programable controller system control circuit, pressure transducer (8) is installed in the emulsion box, liquid level sensor (14), concentration sensor (15), fuel level sensor (18), temperature transducer (5) is installed, pressure transducer (8) on the emulsion pump (25), liquid level sensor (14), concentration sensor (15), fuel level sensor (18), temperature transducer (5) is connected with the emulsion pump station control by cable.
2. intelligent emulsion pump station for mining according to claim 1; it is characterized in that: the emulsion power pack main control circuit comprises: vacuum circuit breaker contact QF1-1; vacuum contactor contact KM1-1; KM2-1; KM3-1; KM4-1; ac contactor contact KM5-1; KM6-1; comprehensive protector of motor ADB8-1; ADB8-2; integrated protector for electric motor contact BH1; BH2; No. 1 emulsion pump motor M 1; No. 2 emulsion pump motor M 2; oil feed pump motor M 3; dosing pump motor M4; school Oil pump electrical machinery M5; ventilated machine M6; M7; motor power transformer BK2; thermorelay FR1; FR2; FR1-1; FR2-1; delayed startup relay contact KA7-1; auxiliary reclay contact KA2-1; reactor ZB; frequency variator VVF; explosion-proof solenoid valve V1; vacuum circuit breaker contact QF1-1 one termination 660V three phase mains; the other end meets vacuum contactor contact KM1-1 respectively; meet reactor ZB; meet vacuum contactor contact KM2-1; connect motor power transformer BK2 input end; the other end of vacuum contactor contact KM1-1 connects emulsion pump motor M 1 No. 1 through integrated protector for electric motor ADB8-1; the other end of reactor ZB connects emulsion pump motor M 1 No. 1 through frequency variator VVF and vacuum contactor contact KM3-1; the other end of reactor ZB connects emulsion pump motor M 2 No. 2 through frequency variator VVF and vacuum contactor contact KM4-1; the other end of vacuum contactor contact KM2-1 connects emulsion pump motor M 2 No. 2 through integrated protector for electric motor ADB8-2; motor power transformer BK2 output terminal is respectively by ac contactor contact KM5-1 and the thermorelay FR1 cool electric machine M6 that gives a dinner for a visitor from afar; meet the air-cooled M7 of motor by ac contactor contact KM6-1 and thermorelay FR2; connect oil feed pump motor M 3 by ac contactor contact KM8-1; connect by ac contactor contact KM9-1 and to join Oil pump electrical machinery M4; meet school Oil pump electrical machinery M5 by relay contact KA12-1; take over control quick-fried solenoid valve V1 by auxiliary reclay KA2-1; ac contactor coil KM5; KM6 connects the FC pin of frequency variator VVF; ac contactor coil KM5; the KM6 the other end thermorelay FR1-1 that connects successively; FR2-1; another termination power line of thermorelay FR2-1 L21, the FWD of frequency variator VVF; CM pin frequency conversion delayed startup in parallel relay contact KA7-1.
3. intelligent emulsion pump station for mining according to claim 1, it is characterized in that: the emulsion power pack auxiliary control circuit comprises: mechanical interlocking K switch K1, KK2, fus RL1, RL2, transformer BK1, output winding L1, L2, L3, L4, L5, protective circuit breaker QF2-QF6, join oil pump auxiliary reclay contact KA1-1, oil feed pump auxiliary reclay contact KA8-1, pressure release auxiliary reclay contact KA11, KA11-1, join oil pump A.C. contactor KM9, oil feed pump A.C. contactor KM8, pressure release solenoid valve V2, vacuum circuit breaker QF1, closing coil Q1, separate winding Q2, decompression coil Q3, alarming relay contact KA9-1, warning light HL1, automatic school oil relay KA10, KA10-1,1# converting operation relay contact KA3-1,2# converting operation relay contact KA4-1,1# power frequency operation relay contact KA5-1,2# power frequency operation relay contact KA6-1, vacuum contactor KM1, KM2, KM3, KM4, system decompression button SB9, switch knob SB10, opening button SB11, automatic school oil button SB12, mechanical linkage K switch K1 one termination 660V power supply, the other end is through fus RL1, RL2 connects transformer BK1 input end, 1 of the output winding L1 of transformer BK1 through auxiliary reclay contact KA1-1 that circuit breaker Q F3 is in parallel, KA8-1, the end of KA11-1, auxiliary reclay contact KA1-1, KA8-1, the other end of KA11-1 respectively with ac contactor coil KM9, KM8, after the pressure release solenoid valve V2 series connection, 2 points of output termination output winding L1; 3 points of the output winding L2 of transformer BK1 are connected with 3 pin of power-supply filter FL1, FL2 through circuit breaker Q F4, and 4 of output winding L2 are connected with 4 pin of power-supply filter FL1, FL2; 5 points of transformer BK1 output winding L3, switch knob SB10, the opening button SB11 and the decompression coil Q3 that connect vacuum circuit breaker QF1 through circuit breaker Q F5 respectively, the other end of switch knob SB10, opening button SB11 is connected with closing coil Q1, separate winding Q2 respectively, and the other end of closing coil Q1, separate winding Q2 and decompression coil Q3 is connected with 6 of output winding L3 respectively; 7 points of transformer output winding L4 connect 8 points of output winding L4 through circuit breaker Q F6 series connection auxiliary reclay contact FA9-1, alarm indicator lamp HL1; 9 points of transformer output winding L5, through 13 points of mechanical interlocking K switch K2, the one tunnel through auxiliary reclay contact KA3-1 series connection vacuum contactor coil KM3, and another road is through auxiliary reclay contact KA4-1 series connection vacuum contactor coil KM4; 9 points of output winding L5, through 14 points of mechanical interlocking K switch K2, the one tunnel through auxiliary reclay contact KA5-1 series connection vacuum contactor coil KM1, and another road is through auxiliary reclay contact KA6-1 series connection vacuum contactor coil KM2; Vacuum contactor coil KM1, KM2, KM3, the other end of KM4 is connected with 10 of output winding L5 through circuit breaker Q F2,12 points of mechanical interlocking K switch K2, at vent position connected system pressure relief press button SB9, series connection auxiliary reclay coil KA11, the other end of auxiliary reclay coil KA11 connects the M pin of display screen XL, 11 of interlock switch KK2 connect automatic school oil button SB12, series connection auxiliary reclay coil KA10, the other end of auxiliary reclay coil KA10 connects the M pin of display screen XL, auxiliary reclay contact KA10-1 is connected in parallel on the two ends of automatic school oil button SB12,11 anodal L+ that connect stabilized power supply SI of interlock switch KK2.
4. intelligent emulsion pump station for mining according to claim 1, it is characterized in that: PLC programable controller system control circuit comprises: PLC programmable controller U1, digital quantity expansion module U2, U3, display screen XL, power-supply filter FL1, FL2, stabilized power supply SI, join FP Fuel Pump Relay KA1, explosion-proof solenoid valve relay K A2,1# converting operation relay K A3,2# converting operation relay K A4,1# power frequency operation relay K A5,2# power frequency operation relay K A6, frequency conversion delayed startup relay K A7, oil feed pump relay K A8, alarming relay KA9, automatic oil relay contact, school KA10-2, school FP Fuel Pump Relay KA12, temperature transducer R1, R2, temperature transmitter BSR1, BSR2, fuel level sensor YO, liquid level sensor YE, pressure transducer YA, concentration sensor ZR, 1# variable frequency starting button SB1,1# frequency conversion stop button SB2,2# variable frequency starting button SB3,2# frequency conversion stop button SB4,1# power frequency start button SB5,1# power frequency stop button SB6,2# power frequency start button SB7,2# power frequency stop button SB8, power-supply filter FL1,3 of FL2,4 pin meet 3 of transformer BK1 output winding L2 respectively, 4 points, 1 pin of power-supply filter FL1 connects the L1 pin of stabilized power supply SI, 2 pin of power-supply filter FL1 connect the N pin of stabilized power supply SI, the L+ pin of stabilized power supply SI meets the 1L of PLC programmable controller U1,2L, the RA of 3L pin and expansion module U2, the A+ pin, stabilized power supply SI-the M pin connects the 2M pin of PLC programmable controller U1 and the M pin of display screen XL, output terminal 0.0 pin of PLC programmable controller U1 meets auxiliary reclay coil KA1,0.1 pin meets auxiliary reclay coil KA2,0.2 pin meets auxiliary reclay coil KA3,0.3 pin meets auxiliary reclay coil KA4,0.4 pin meets auxiliary reclay coil KA5,0.5 pin meets auxiliary reclay coil KA6,0.6 pin meets auxiliary reclay coil KA7,0.7 pin meets auxiliary reclay coil KA8,1.0 pin meets auxiliary reclay coil KA9,1.1 pin meets auxiliary reclay coil KA12, auxiliary reclay coil KA1, KA2, KA3, KA4, KA5, KA6, KA7, KA8, KA9, the other end of KA12A connects M pin and the expansion module U2 of display screen XL, the A-pin of U3, the A pin of PLC programmable controller U1 connects 1 pin of power-supply filter FL2, the N pin connects 2 pin of power-supply filter FL2, the input end 1M external ground of PLC programmable controller U1,0.1 pin meets auxiliary reclay contact KA10-2,0.2 pin meets 1# variable frequency starting button SB1,0.3 pin meets 1# frequency conversion stop button SB2,0.4 pin meets 2# variable frequency starting button SB3,0.5 pin meets 2# frequency conversion stop button SB4,0.6 pin meets 1# power frequency start button SB5,0.7 pin meets 1# power frequency stop button SB6,1.0 pin meets 2# power frequency start button SB7,1.1 pin meets 2# power frequency stop button SB8, auxiliary reclay contact KA10-2 and button SB1, SB2, SB3, SB4, SB5, SB6, SB7, the other end of SB8 connects the L+ pin of stabilized power supply SI, the grounding leg of PLC programmable controller U1, the M pin, the L+ pin respectively with expansion module U2, the grounding leg of U3, the M pin, the L+ pin connects, wherein the L+ pin connects the anodal L+ pin of power supply SI, expansion module U2 input end RA, A+ bipod jointing temp transmitter BSR1, temperature transducer R1 is connected on the temperature transmitter BSR1, RB, B+ bipod jointing temp transmitter BSR2, temperature transducer R2 is connected on the temperature transmitter BSR2, RC, the C+ bipod meets fuel level sensor YO, RD, the D+ bipod meets liquid level sensor YE, the RA of expansion module U3, the A+ bipod meets pressure transducer YA, RB, the B+ bipod connects 3 pin of concentration sensor ZR, the B-pin connects 2 pin of concentration sensor ZR, 1 pin of concentration sensor ZR and temperature transmitter BSR1, BSR2, fuel level sensor YO, liquid level sensor YE, another pin of pressure transducer YA connects the L+ pin of stabilized power supply SI.
5. intelligent emulsion pump station for mining according to claim 1, it is characterized in that: school oil pump (23) is installed on the emulsion box, joins oil pump (22), oil feed pump (10), pressure release solenoid valve (7), school oil pump (23), join the rear portion that oil pump (22) is installed in emulsion box, near accumulator, liquid matching room, oil feed pump (10) is installed in the rear outside of emulsion box, pressure release solenoid valve (7) is in the outside front of emulsion box, is connected alternately below the valve (9).
6. intelligent emulsion pump station for mining according to claim 1, it is characterized in that: emulsion box comprises accumulator, the liquid matching room, the mud chamber, pure liquid chamber, lid (3), filter screen (4), pressure transducer (8), magnetic filter (12), liquid level sensor (14), concentration sensor (15), fuel level sensor (18), precipitation dividing plate (20), fuel level sensor (18) is installed in middle and lower part in the emulsion box, liquid level sensor (14), concentration sensor (15) is installed in bottom in the emulsion box, pressure transducer (8) be installed in valve (9) alternately above.
7. intelligent emulsion pump station for mining according to claim 1, it is characterized in that: the emulsified liquid pipeline comprises temperature transducer (5), high pressure filter (6), pressure release solenoid valve (7), pressure transducer (8), replace valve (9), fuel feeding electric pump (10), oil strainer (11), magnetic filter (12), imbibition stop valve (13), liquid level sensor (14), concentration sensor (15), explosion-proof solenoid valve (16), accumulator (17), fuel level sensor (18), support liquid return hole (19), precipitation dividing plate (20), water filter (21), join oil pump (22), school oil pump (23), liquid outlet (24), emulsion pump (25), pump safety valve (26), feather valve (27), accumulator (28), return liquid filter (29), relief valve (30), No. 1 emulsion pump motor M 1, No. 2 emulsion pump motor M 2, fuel feeding electric pump (10) inlet connects oil-storing barrel by fuel supply line, outlet connects accumulator through oil strainer (11), fuel level sensor (18) is installed in the accumulator, join oil pump (22) inlet and connect accumulator, outlet connects the liquid matching room, the clear water pipeline is through water filter (21), explosion-proof solenoid valve (16) connects the liquid matching room, fuel level sensor (18), liquid level sensor (14), concentration sensor (15) links to each other with the pumping plant controller, school oil pump (23) inlet connects accumulator, outlet connects pure liquid chamber, imbibition is only carried, and valve (13) inlet connects pure liquid chamber, outlet connects emulsion pump (25), through pump safety valve (26), feather valve (27) connects accumulator (17), connect alternately valve (9) through high pressure filter (6), alternately the liquid outlet (24) of valve (9) connects hydraulic support by the road, alternately the pressure transducer (8) on the valve (9) connects the pumping plant controller, accumulator (28) is connected on the rear port that replaces valve (9), and the liquid return hole of hydraulic support is through support liquid return hole (19), return liquid filter (29) and connect emulsion box.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB200610068517XA CN100516553C (en) | 2006-08-18 | 2006-08-18 | Intelligent emulsion pump station for mining |
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| Application Number | Priority Date | Filing Date | Title |
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| CNB200610068517XA CN100516553C (en) | 2006-08-18 | 2006-08-18 | Intelligent emulsion pump station for mining |
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| CN100516553C CN100516553C (en) | 2009-07-22 |
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| CN101858337A (en) * | 2010-05-14 | 2010-10-13 | 周和平 | Intelligent control device for mine-used emulsion pump station |
| CN102302912A (en) * | 2011-06-21 | 2012-01-04 | 三一重型装备有限公司 | Intelligent emulsified liquid control system for mine |
| CN102704960A (en) * | 2012-06-14 | 2012-10-03 | 湖南星奥信息技术有限公司 | Mineral efficient energy-saving emulsification liquid feeding unit |
| CN102022079B (en) * | 2009-09-18 | 2013-06-26 | 无锡盛达机械制造有限公司 | Outburst-prevention drilling machine on mining surface of gassy outburst coal mine and frequency conversion variable liquid-supplying self-walking pump station thereof |
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| CN106015123A (en) * | 2016-06-27 | 2016-10-12 | 广西柳工机械股份有限公司 | Pressure relief control method for energy accumulator of mining dump truck |
| CN106286438A (en) * | 2016-09-20 | 2017-01-04 | 山西汾西矿业（集团）有限责任公司 | Fully-mechanized mining working emulsion pump constant-pressure liquid supply system and control method thereof |
| CN104066997B (en) * | 2011-12-27 | 2017-03-15 | 格兰富控股联合股份公司 | Pump assembly |
| CN107327009A (en) * | 2016-04-28 | 2017-11-07 | 江苏海澄水工机械有限公司 | A kind of prefabricated pumping plant of intelligent integral type |
| CN109613881A (en) * | 2018-10-31 | 2019-04-12 | 山西潞安环保能源开发股份有限公司常村煤矿 | A kind of mining explosion-proof type emulsion system energy-saving protective controller |
| CN110094389A (en) * | 2019-05-16 | 2019-08-06 | 陕西理工大学 | A kind of energy-saving hydraulic station |
| CN110173424A (en) * | 2019-05-24 | 2019-08-27 | 中国平煤神马能源化工集团有限责任公司 | A kind of integrated apparatus unloaded based on emulsion power pack with filtering |
| CN110307193A (en) * | 2019-07-09 | 2019-10-08 | 中国矿业大学 | A kind of large-capacity valve-pump jointly controls emulsion power pack and its control method |
| CN110347109A (en) * | 2019-08-05 | 2019-10-18 | 合肥合安智为科技有限公司 | A kind of fog gun linkage unit control circuit |
| CN110652934A (en) * | 2019-08-30 | 2020-01-07 | 青岛中加特变频电机有限公司 | Mining emulsion concentration ratio controller and ratio system |
| CN111623008A (en) * | 2019-11-29 | 2020-09-04 | 青岛中加特电气股份有限公司 | Electromagnetic valve control device for loading and unloading mine pump station |
| CN111926672A (en) * | 2020-04-17 | 2020-11-13 | 任辉慧 | Road and bridge construction road surface rubble setting-out device |
| CN113123829A (en) * | 2021-03-19 | 2021-07-16 | 北京天地玛珂电液控制系统有限公司 | Centralized liquid supply system |
| CN113404744A (en) * | 2021-06-16 | 2021-09-17 | 北京华海基业机械设备有限公司 | Liquid return system |
| CN113719307A (en) * | 2021-07-28 | 2021-11-30 | 中国矿业大学 | Intelligent liquid supply system for hydraulic support and working method |
| CN114754181A (en) * | 2022-03-23 | 2022-07-15 | 北京华海基业机械设备有限公司 | Intelligent slow-speed cut-off valve system |
| CN116054008A (en) * | 2023-02-07 | 2023-05-02 | 泰安众诚自动化设备股份有限公司 | Multifunctional power distribution device with oil temperature and oil level protection function |
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| CN102022079B (en) * | 2009-09-18 | 2013-06-26 | 无锡盛达机械制造有限公司 | Outburst-prevention drilling machine on mining surface of gassy outburst coal mine and frequency conversion variable liquid-supplying self-walking pump station thereof |
| CN101858337A (en) * | 2010-05-14 | 2010-10-13 | 周和平 | Intelligent control device for mine-used emulsion pump station |
| CN102302912A (en) * | 2011-06-21 | 2012-01-04 | 三一重型装备有限公司 | Intelligent emulsified liquid control system for mine |
| CN104066997B (en) * | 2011-12-27 | 2017-03-15 | 格兰富控股联合股份公司 | Pump assembly |
| CN102704960B (en) * | 2012-06-14 | 2014-12-03 | 湖南星奥信息技术有限公司 | Mineral efficient energy-saving emulsification liquid feeding unit |
| CN102704960A (en) * | 2012-06-14 | 2012-10-03 | 湖南星奥信息技术有限公司 | Mineral efficient energy-saving emulsification liquid feeding unit |
| CN105097204A (en) * | 2015-08-27 | 2015-11-25 | 安徽西高电气设备有限公司 | Self-test transformer |
| CN105240033A (en) * | 2015-09-17 | 2016-01-13 | 徐州矿务集团有限公司 | Portable multipurpose pneumatic pump station device |
| CN107327009A (en) * | 2016-04-28 | 2017-11-07 | 江苏海澄水工机械有限公司 | A kind of prefabricated pumping plant of intelligent integral type |
| CN106015123A (en) * | 2016-06-27 | 2016-10-12 | 广西柳工机械股份有限公司 | Pressure relief control method for energy accumulator of mining dump truck |
| CN106015123B (en) * | 2016-06-27 | 2018-06-26 | 广西柳工机械股份有限公司 | Quarry tipper accumulator pressure release control method |
| CN106286438A (en) * | 2016-09-20 | 2017-01-04 | 山西汾西矿业（集团）有限责任公司 | Fully-mechanized mining working emulsion pump constant-pressure liquid supply system and control method thereof |
| CN109613881A (en) * | 2018-10-31 | 2019-04-12 | 山西潞安环保能源开发股份有限公司常村煤矿 | A kind of mining explosion-proof type emulsion system energy-saving protective controller |
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| CN110094389A (en) * | 2019-05-16 | 2019-08-06 | 陕西理工大学 | A kind of energy-saving hydraulic station |
| CN110173424A (en) * | 2019-05-24 | 2019-08-27 | 中国平煤神马能源化工集团有限责任公司 | A kind of integrated apparatus unloaded based on emulsion power pack with filtering |
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| CN110307193A (en) * | 2019-07-09 | 2019-10-08 | 中国矿业大学 | A kind of large-capacity valve-pump jointly controls emulsion power pack and its control method |
| CN110347109A (en) * | 2019-08-05 | 2019-10-18 | 合肥合安智为科技有限公司 | A kind of fog gun linkage unit control circuit |
| CN110652934B (en) * | 2019-08-30 | 2022-04-08 | 青岛中加特电气股份有限公司 | Mining emulsion concentration ratio controller and ratio system |
| CN110652934A (en) * | 2019-08-30 | 2020-01-07 | 青岛中加特变频电机有限公司 | Mining emulsion concentration ratio controller and ratio system |
| CN111623008A (en) * | 2019-11-29 | 2020-09-04 | 青岛中加特电气股份有限公司 | Electromagnetic valve control device for loading and unloading mine pump station |
| CN111926672A (en) * | 2020-04-17 | 2020-11-13 | 任辉慧 | Road and bridge construction road surface rubble setting-out device |
| CN113123829A (en) * | 2021-03-19 | 2021-07-16 | 北京天地玛珂电液控制系统有限公司 | Centralized liquid supply system |
| CN113123829B (en) * | 2021-03-19 | 2023-08-04 | 北京天玛智控科技股份有限公司 | Centralized liquid supply system |
| CN113404744A (en) * | 2021-06-16 | 2021-09-17 | 北京华海基业机械设备有限公司 | Liquid return system |
| CN113719307A (en) * | 2021-07-28 | 2021-11-30 | 中国矿业大学 | Intelligent liquid supply system for hydraulic support and working method |
| CN113719307B (en) * | 2021-07-28 | 2022-05-03 | 中国矿业大学 | Intelligent liquid supply system of hydraulic support and working method |
| CN114754181A (en) * | 2022-03-23 | 2022-07-15 | 北京华海基业机械设备有限公司 | Intelligent slow-speed cut-off valve system |
| WO2023184049A1 (en) * | 2022-03-30 | 2023-10-05 | 山东科技大学 | Intelligent control system for emulsion pump |
| CN116054008A (en) * | 2023-02-07 | 2023-05-02 | 泰安众诚自动化设备股份有限公司 | Multifunctional power distribution device with oil temperature and oil level protection function |
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Owner name: SHANDONG MINGDUN EXPLOSION-PROOF EQUIPMENT TECHNOL Free format text: FORMER NAME: ZIBO BOSHAN EXPLOSION-PROOF ELECTRICAL APPARATUS FACTORY CO., LTD. |
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Address after: 255200 No. 159 Zhang Bo double track, Boshan Economic Development Zone, Zibo, Shandong Patentee after: Shandong shield explosion proof equipment Technology Co., Ltd. Address before: 255200 No. 125, Central Road, Boshan District, Shandong, Zibo Patentee before: Zibo Boshan Explosion-proof Electrical Apparatus Factory Co., Ltd. |