CN1011209B - Method and equipment for crushing waste rubber scraps - Google Patents
Method and equipment for crushing waste rubber scrapsInfo
- Publication number
- CN1011209B CN1011209B CN87101547A CN87101547A CN1011209B CN 1011209 B CN1011209 B CN 1011209B CN 87101547 A CN87101547 A CN 87101547A CN 87101547 A CN87101547 A CN 87101547A CN 1011209 B CN1011209 B CN 1011209B
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- CN
- China
- Prior art keywords
- liquid
- crushing
- high speed
- pulverizing
- help
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Processing Of Solid Wastes (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
- Disintegrating Or Milling (AREA)
Abstract
The present invention discloses a method and a device for crushing waste rubber. The present invention is characterized in that a water base crushing assisting agent is sprayed in the crushing process, a high-speed crushing head is used for a crushing device, and then, waste rubber can be crushed under the condition that the waste rubber forms friability or approximatively forms friability at room temperature by the combination of the water base crushing assisting agent and the crushing head. Thus, the energy consumption during crushing can be greatly reduced. The obtained rubber powder can be selected within a wide particle size range and can be used as directly mixed rubber powder. The present invention has the advantages of no harmful gas and fly ash generation during the crushing, good environmental protection condition, generalized device and simple processes.
Description
The present invention is a kind of breaking method and device of waste old.
Waste old generally is meant the rubber and the tailing of performance failures such as junked tire, sole, pad, sealing ring.According to investigations, the annual waste old that approximately forms 500,000 tons of China at present, has only the processing power of regeneration about 150,000 tons every year.The key that hinders disposal ability to improve is the pulverizing problem of waste old.
Before the present invention made, in the domestic production of producing reclaimed rubber, the method that waste old is pulverized mostly adopted dry method, and the device of use is the double-roll crusher of with groove.Waste old is torn in this device to be pinched and fragmentation.Concrete crushing process is: block less waste old, can cut off as sole material etc.; The waste old of bulk as damaged tire etc., cuts into the blob of viscose of tens of centimeter length, after double-roll type primary breaker, intermediate crusher fragmentation, pulverizes with the double-roll type atomizer again.In the crushing process, be dry milling, do not add entry or other liquid.The rubber powder granularity major part of producing is about 20 orders.Use this equipment, the energy consumption height, efficient is low, is difficult for obtaining the rubber powder of fine (more than 40 orders).
States such as American and Britain, day, Germany, be extensive use of the deep cooling crushing technology and carry out the pulverizing of waste old, be about to waste old and in liquid nitrogen, carry out fine pulverizing behind the deep cooling embrittlement, the rubber powder that is obtained can not only be used to produce reclaimed rubber, can also mix in the primary rubber powder and do filler, make rubber have good performance.But this method need be with a large amount of liquid nitrogen with than complex apparatus, the cost height.
In recent years, day disclosure patent of two kinds of pulverizing waste rubber.The one, the toothed disc type comminuting method of the positive husband's invention in gloomy mountain (the clear 54-87782 of Japan's special permission), it is that waste old places two between cog and pulverized by two fluted disc relative motions up and down.In the crushing process by pipeline between fluted disc continuously water flowing or air pulverize, rubber powder flows out fluted disc with water or air.This method is to be specifically designed in the pulverizing of junked tire, and adaptive surface is narrow; The discontinuous operation is difficult for realizing serialization production; The fluted disc diameter is greater than diameter of tyres, can not rotate at a high speed, and it is big that institute obtains the rubber powder granularity.
Another kind is that the water under high pressure (250～300 atmospheric pressure) that Gong Benchang controls invention sprays comminuting method (the clear 56-89538 of Japan's special permission), can obtain the rubber powder about 50 orders.But this method water consumption is big, and the equipment that obtains water under high pressure is complicated.
Task of the present invention is to seek a kind of comparatively easy method and apparatus that can at room temperature pulverize waste old.
Realize that technological approaches of the present invention is, use the tailored flour crushing device with high speed shredder head, the water base disintegrator that helps of spray carries out pulverizing under the room temperature to waste old in crushing process.
Use among the present invention water base to help the Main Ingredients and Appearance of disintegrator be water and SZ, the content of water is 95～99%(weight); The content of SZ is 1～5%(weight).Preferential scope of recommending is: water is 98%(weight), SZ is a 2%(weight).
The employed water base disintegrator SZ that helps is formulated by surface reactive material and additive among the present invention, and its component content and the preferential best component content of recommending are (all being percentage by weight):
The component content optimum content
Secondary sim alkylphenol APEO 27～35 29～30
Sodium phosphate trimer 35～47 40～42
Nekal BX J base sodium naphthalene sulfonate 7～12 8～9
Ethanol 3～7 4～5
With the formulated water base disintegrator that helps of above-mentioned composition, meet the sewage discharge requirement of national environmental protection department regulation, in use do not produce harmful substance.
The tailored flour crushing device of recommending among the present invention is by the high speed shredder head, help and pulverize the liquid shower nozzle, compress and feed mechanism, water basely help storage and the circulatory system and the rubber powder of pulverizing liquid and help the pulverizing liquid separation system to form.Adopted among the present invention three kinds can the phase trans-substitution the high speed shredder head.
Advantage of the present invention is: 1. energy-conservation.Owing in crushing process, adopted high speed shredder head and the water base disintegrator that helps of spray, can make waste old at room temperature be fragility or pulverized near brittle state, therefore, use method and apparatus of the present invention when obtaining the rubber powder of same particle sizes and equivalent amount, comparable use double-roll crusher energy-conservation 50～70%.2. the rubber powder granularity can (20～80 orders or thinner) be selected in quite broad scope, thereby can adapt to the needs of various different purposes.3. environmental protection condition is good.The water base adding that helps pulverizing liquid can make no longer to produce any pernicious gas and dust in the crushing process, helps the health and the workers'health of operation site.4. simple, the generalization of equipment can be produced continuously.Therefore, can receive favorable economic benefit and social benefit.
Below in conjunction with accompanying drawing, process chart and an embodiment, the reducing mechanism of recommending among the present invention is done one with utilization the present invention specific embodiment that enforcement is pulverized to waste old be described in detail.
Fig. 1 is waste old reducing mechanism figure.
Fig. 2 is the structure chart of the high speed shredder head 1-1 type in the reducing mechanism.
Fig. 3 is the structure chart of reducing mechanism high speed shredder head 1-2 type.
Fig. 4 is the structure chart of the high speed shredder head 1-3 type in the reducing mechanism.
Fig. 5 is a process chart.
The tailored flour crushing device (Fig. 1) of recommending among the present invention, by high speed shredder head 1, help the compression of pulverizing liquid shower nozzle 2, waste old and feed mechanism 3, water basely help storage and the circulatory system 5 and the rubber powder of pulverizing liquid and help pulverizing liquid separation system 8 to form, high speed shredder head 1, shower nozzle 2 and compression and feed mechanism 3 are installed on the pedestal 9, it is characterized in that high speed shredder head 1 can be made up of following three kinds of forms; Each other can phase trans-substitution: a, be formed by stacking 1-1 pattern (Fig. 2) by thin circular saw bit; B, combine 1-2 pattern (Fig. 3) by emery wheel; C, combine 1-3 pattern (Fig. 4) by " doffer " that use in the textile industry.
The high speed shredder head of three kinds of dissimilar 1-1,1-2,1-3 can be selected by the needs of different purposes. Selected high speed shredder head is fixed on the high-speed rotating shaft 12 and can uses, and other member need not change.
The architectural feature of the high speed shredder head of three kinds of patterns is:
High speed shredder head 1-1 type (Fig. 2) is that the circular saw bit 10-1 by 1～1.8 millimeter of 50～1000 thickness, 200～500 millimeters of diameters press fit on the high-speed rotating shaft 12-1 with securing member 11～1 and combines.
High speed shredder head 1-2 type (Fig. 3) is that the emery wheel 10-2 by 200～500 millimeters general of external diameters of 4～20 industrial flat shapes, 25～100 millimeters of thickness is fitted on the high-speed rotating shaft 12-2 with securing member 11-2 and combines.
High speed shredder head 1-3 type (Fig. 4) is wrapped on the cylinder type metal skeleton 13 by general in the textile industry " doffer " 10-3, make 200～500 millimeters of external diameters, Total length is 50～1800 millimeters member, is fitted on the high-speed rotating shaft 12-3 with securing member 11-3 to form.
A specific embodiment:
Power of motor is elected 1.5 kilowatts as, and the high speed shredder head is selected the structure of 1-1 type (Fig. 2) for use, and it is made up of 100 circular saw bits of 200 millimeters of thick 1.5 millimeters, diameter.Pulverized waste old is elected damaged tire as, and its thickness is 20 millimeters, and in the crushing process, the rotary speed of high speed shredder head 1-1 is 2960 rev/mins, and feed speed is 600 millimeters/minute.
The water base composition of pulverizing liquid that helps is selected: water accounts for 98%(weight), SZ accounts for 2%(weight).The concrete component content of SZ is (all being percentage by weight):
Component content
Secondary sim alkylphenol APEO 30
Oleic acid polyoxyethylene 16
Sodium phosphate trimer 41
Nekal BX J base sodium naphthalene sulfonate 8.5
Ethanol 4.5
Junked tire also will carry out preliminary treatment before pulverizing.The steel ring on the damaged tire is removed in so-called preliminary treatment exactly, removes foreign material such as iron nail, stone, and damaged tire is made radial otch, is convenient to flatten leveling.Also to clean in case of necessity with industrial detergent.
The disintegrating process process is: will be through pretreated damaged tire 4(Fig. 1), send into and compress and feed mechanism 3, and to 1 motion of high speed shredder head, meanwhile, pulverize liquid by shower nozzle 2 ejections with water base the helping that above-mentioned composition prepares, when junked tire touches high speed shredder head 1, promptly pulverized, help pulverizing liquid to enter piece-rate system 8 with rubber powder, the rubber powder of separating 7 is sent to and is cleaned and sorting, the water base pulverizing liquid that helps enters the storage and the circulatory system 5, is got to by pump and helps pulverizing nozzle for liquid 2 to reuse.This operating process is carried out continuously.
By evidence, the rubber powder granularity that obtains with method and apparatus pulverizing waste rubber of the present invention, greater than 40 purposes account for 25%, 40 order following account for 33%, 60 order following account for 30%, 120 order following account for 12%.After measured, the shape of rubber powder to obtain with the deep cooling comminuting method similar, the physicochemical property of rubber powder is not less than the performance that obtains rubber powder with the deep cooling comminuting method.Ash content is 4.0%, and fiber is 0.2%, and charcoal hydrogen total amount is 29.3%, and tenor is a trace.Think after on probation according to relevant producer,, meet the technical indicator of directly mixing fully with the inventive method and rubber powder that device obtained.
Self-evident, if necessary the time, method and apparatus of the present invention can be pulverized non-waste rubber goods in research and production.
Claims (6)
1, a kind of breaking method of waste old, it is to carry out the method for pulverizing under the room temperature at the water base pulverizing liquid that helps of spray on the reducing mechanism, the water base pulverizing liquid that helps comprises water and helps disintegrator, to enter through preliminary treatment scrap rubber 4 during pulverizing and compress and feed mechanism 3, and to 1 motion of high speed shredder head, meanwhile, water base the helping of preparation by a certain percentage pulverized liquid by shower nozzle 2 ejections, after waste old is pulverized, rubber powder 7 and the water base pulverizing liquid that helps enter piece-rate system 8 together, the rubber powder of separating is sent to and is cleaned and sorting, water base helping pulverized liquid and entered and store and the circulatory system 5, reuses, and it is characterized in that: water base helping pulverizes that water accounts for 95-99% in the liquid, help disintegrator to account for 1-5% (percentage by weight), help the component content of disintegrator to be (being percentage by weight all):
Component content
Secondary sim alkylphenol APEO 27-35
Oleic acid polyoxyethylene 12-18
Sodium phosphate trimer 35-47
Nekal BX J base sodium naphthalene sulfonate 7-12
Ethanol 3-7
2, breaking method according to claim 1, it is characterized in that water base help to pulverize in the liquid help the best component content of the preferential recommendation of disintegrator to be (all being percentage by weight):
The composition optimum content
Secondary sim alkylphenol APEO 29-30
Oleic acid polyoxyethylene 15-16
Sodium phosphate trimer 40-42
Nekal BX J base sodium naphthalene sulfonate 8-9
Ethanol 4-5
3, a kind of reducing mechanism of waste old, it by high speed shredder head 1, help and pulverize compressing and feed mechanism 3, water basely helping storage and the circulatory system 5 and the rubber powder of pulverizing liquid and help pulverizing liquid separation system 8 to form of liquid shower nozzle 2, waste old, its high speed shredder head 1, help pulverize liquid shower nozzle 2 and waste old compress and feed mechanism 3 is installed on the pedestal 9, it is characterized in that high speed shredder head 1 can form following three kinds of patterns, each other can the phase trans-substitution; A, be formed by stacking the 1-1 type by thin circular saw bit; B, combine the 1-2 type by emery wheel; C, combine the 1-3 type by " doffer " that use in the textile industry.
4, reducing mechanism according to claim 3 is characterized in that high speed shredder head 1-1 type is that circular saw bit 10-1 by 50-100 sheet thickness 1-1.8 millimeter, diameter 200-500 millimeter is force-fitted on the high-speed rotating shaft 12-1 with securing member 11-1 and combines.
5, reducing mechanism according to claim 3, it is characterized in that high speed shredder head 1-2 type is the emery wheel 10-2 by the general external diameter 200-500 millimeter of the industrial flat shape of 4-20 sheet, thickness 25-100 millimeter, be fitted on the high-speed rotating shaft 12-2 with securing member 11-2 to combine.
6, reducing mechanism according to claim 3, it is characterized in that high speed shredder head 1-3 type is that general in the textile industry " doffer " 10-3 is wrapped on the cylinder type metal skeleton 13, make the member of external diameter 200-500 millimeter, length 50-1800 millimeter, become above being fitted in high-speed rotating shaft 12-3 with securing member 11-3.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN87101547A CN1011209B (en) | 1987-05-05 | 1987-05-05 | Method and equipment for crushing waste rubber scraps |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN87101547A CN1011209B (en) | 1987-05-05 | 1987-05-05 | Method and equipment for crushing waste rubber scraps |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN87101547A CN87101547A (en) | 1987-09-30 |
| CN1011209B true CN1011209B (en) | 1991-01-16 |
Family
ID=4813515
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN87101547A Expired CN1011209B (en) | 1987-05-05 | 1987-05-05 | Method and equipment for crushing waste rubber scraps |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1011209B (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1095424C (en) * | 1998-12-30 | 2002-12-04 | 南京理工大学 | Normal-temperature plastic and rubber ultrafine grinding process |
| EP2529836A1 (en) * | 2011-05-30 | 2012-12-05 | LANXESS Deutschland GmbH | Method for grinding an elastomer and grinder |
| CN102806128A (en) * | 2012-07-31 | 2012-12-05 | 海门市兴农畜牧机械制造有限公司 | Vegetable and leaf vine chopping processing machine |
| JP5977726B2 (en) * | 2013-11-07 | 2016-08-24 | 鈴鹿エンヂニヤリング株式会社 | Rubber bale shredding method and apparatus |
| CN105365075B (en) * | 2015-11-28 | 2017-07-28 | 何志斌 | A kind of junked tire cooling crush remanufacture line |
| CN111626687A (en) * | 2019-12-17 | 2020-09-04 | 环球优学通(北京)教育咨询有限公司 | Online intelligent education resource management system |
-
1987
- 1987-05-05 CN CN87101547A patent/CN1011209B/en not_active Expired
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| Publication number | Publication date |
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| CN87101547A (en) | 1987-09-30 |
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