CN101115812A - Varnish containing particles with protected isocyanate groups - Google Patents

Varnish containing particles with protected isocyanate groups Download PDF

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Publication number
CN101115812A
CN101115812A CNA2006800045311A CN200680004531A CN101115812A CN 101115812 A CN101115812 A CN 101115812A CN A2006800045311 A CNA2006800045311 A CN A2006800045311A CN 200680004531 A CN200680004531 A CN 200680004531A CN 101115812 A CN101115812 A CN 101115812A
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group
coating
particle
weight
functional
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J·普法伊费尔
V·施坦耶克
T·戈特沙尔克-高迪希
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Wacker Polymer Systems GmbH and Co KG
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Wacker Polymer Systems GmbH and Co KG
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Abstract

The invention relates to coating formulations (B1) containing a) 20-90 % by weight, in regard to a solid material fraction, a reactive group varnish resin (L), b) 1-90 % by weight, in regard to a solid material fraction, a varnish hardener (H) exhibiting reactive functions by which it reacts with the reactive groups of the varnish resin (L) under heat treatment during a varnish hardening, c) 0.1-40 % by weight, in regard to a solid material fraction, particles containing core consisting of atoms selected from metal, silicon and oxygen atoms or made of a silicon resin, wherein the particles (p) comprises, on the surfaces thereof, at least one isocyanate protected group which releases an isocyanate function by heat treatment associated with a protection group removal, more than 50 % of the isocyanate protected groups are provided with the protection groups whose separation temperature is less than the reaction temperature of the varnish resin (L) functional groups with functional groups of the hardener (H), d) 0-90 % by weight, in regard to the entire coating formulation (B1), a solvent or a solvent mixture and e) optionally, other varnish components and additive.

Description

Comprise the particulate coating that has protected isocyanate groups
The present invention relates to the coating preparation, more specifically relate to face coat and transparent coating material, it comprises that there is the particle of protected isocyanate groups on the surface.
The coating system that comprises particle (more specifically being nano particle) is a prior art.This coating all has description in for example EP 1 249 470 or WO 03/16370.Particle in these coating has brought the improvement on the coating property, more specifically is the improvement on its scrath resistance and chemical resistant properties.
The problem that common inorganic particle is used for the appearance of organic coating system regular meeting is included between particle and the paint binder (coating-material matrix) insufficient compatible usually.This will cause particle can not fully disperse in paint binder.And, even finely disseminated particle shelve for a long time or storage process in may take place the precipitation and may form than macro aggregate or aggregate, even this redispersion also can not or be difficult to be separated into original particle.The processing of this nonhomogeneous system under any circumstance all is exceedingly difficult, and in fact normally impossible.In case having the coating of smooth-flat-surface after coating and the curing never prepares in this way usually or only just can prepare down expensive.
Therefore, the particle that uses the surface to have organic group is favourable, and described organic group can improve the consistency with paint binder.The inorganic particle organic shell of one deck of " putting on " in this way.In addition, if the organic functional on the particle surface also have can with the group of paint binder reaction, thereby under the various conditions of cure of the coating that comes into question, they can react with base-material, promptly can obtain good especially coating property herein.In this way, particle successfully is incorporated in the base-material with chemical mode, thereby can not only obtains good especially mechanical properties and can bring improved chemical resistant properties.This class system is for example being described among DE 102 47 359 A1, EP 832 947 A or EP 0 872 500 A1 to some extent.
In addition, it also is well-known using the coating comprise with the binding agent of modified by nano particles.These coating can react with the binding agent that comprises auxiliary functional group by the particle that will have reactive functional group and prepare.Therefore, in this case, be not only the paint solidification stage and even at the preparatory phase of binding agent, the functional organic particle is incorporated in the paint binder with chemical mode.This class system is for example described in EP 1 187 885 A or WO 01/05897 to some extent.
In a kind of situation of coating type of particularly important, use the film-forming resin that comprises the hydroxyl-functional prepolymer, described prepolymer reacts with the isocyanate-functional solidifying agent in paint solidification.This polyurethane coating is with its good especially performance good chemical resistant properties and being celebrated for example, yet special scrath resistance for this system still need improve.Usually they are used for special high value and Application Areas high request: for example, and as the Clear coating and/or the face coat material of OEM japanning system in automobile and the vehicles industry.Most auto repair also is made up of this cured with isocyanates system with refinisher coating.
Typically, have any different between the different polyurethane coating systems that two kinds are called as 2K and 1K system.The former is made up of two components, and one of them component mainly is made up of isocyanate curing agent, and the film-forming resin that contains isocyanate-reactive group is included in second component.Because fully the validity period of mixture is very limited, so two kinds of components must separate storage and transportation, up to processedly not long ago all not mixing at them.Therefore, more advantageously so-called usually 1K system, it only is made up of a component, wherein on the film-forming resin side solidifying agent that comprises protected isocyanate groups is arranged.1K coating is by thermofixation, and the protectiveness group of isocyanate units is eliminated, and de-protected isocyanic ester then can react with film-forming resin.The typical drying temperature of this type of 1K coating is 130-160 ℃.
For these high value coating, wish on its performance, further to be improved.Particularly all the more so to the vehicle surfaces coating.For example, especially, the accessible scrath resistance of conventional automotive coatings is still not enough, and the result is the remarkable damage that the particle in the car carwash washing water causes coating.As time goes on, this will cause the lasting damage to coating gloss.In this case, just need to reach the preparation of higher scrath resistance.
A particularly advantageous mode that realizes this target is the particle that contains protected isocyanate functional group with the surface.When this particle was combined with the 1K polyurethane coating, the isocyanate functional group also discharged in the process of paint solidification, and particle combines by chemical mode with coating.In addition, protected isocyanate groups has increased the consistency between particle and the paint binder.
This class particle that contains protected isocyanate functional group is known basically.Usually this type of particle is by will containing the functional particle of free silicon or metal hydroxides and the polycondensation of alkoxysilyl functional silicoorganic compound prepares, and the organic radical of wherein said silicoorganic compound contains protected isocyanate functional group.This class contains silicoorganic compound existing description in such as DE 34 24 534A1, EP 0 212 058 B1, JP 08-291186 or JP 10-067787 of the isocyanate groups of sheltering.The particle that self contains protected isocyanate functional group with and application in coating, in such as EP 872 500 A, describe to some extent.
By mixing this class particle, in fact the scrath resistance of coating can significantly be strengthened.Yet all of Miao Shuing are used in these particulate methods in the prior art, also do not obtain optimum.
Therefore, an object of the present invention is to provide a kind of surface that comprises and contain the particulate coating of protected NCO group, be intended to make this coating to have the character of further raising, more specifically is the scrath resistance that further improves.
Coating preparation provided by the invention (B1) comprising:
A) based on the film-forming resin that contains reactive group (L) of the 20-90 weight % of solid part (solid fraction),
B) based on the coating curing agent that contains reactive functional (H) of the 1-90 weight % of solid part, by this reactive functional, coating curing agent when thermal treatment and the reaction-ity group reaction of film-forming resin (L) make paint solidification,
C) based on the particle (P) of the 0.1-40 % by weight of solid portion; It comprises by the former molecular nuclear that is selected from metallic atom, silicon atom and oxygen atom; Or the nuclear that is formed by silicones; Described particle (P) has at least one protected isocyanate groups on its surface; Thereby this group is eliminated the protectiveness group through heat treatment and is discharged isocyanate-functional; Surpass 50% protected isocyanate groups with the protectiveness group its eliminate the temperature that temperature is lower than the functional group reactions of the functional group of film-forming resin (L) and curing agent (H)
D) based on the solvent of the 0-90 weight % of whole coating preparations (B1) or solvent mixture and
E) if desired, other coating composition and additive.
Solid part described herein comprises when paint solidification, stays the component in the coating.
The elimination temperature of the isocyanic ester protectiveness group of described particle (P), and the temperature of reaction of the functional group of the functional group of film-forming resin (L) and solidifying agent (H) obtain in the pertinent literature that can be known by those of skill in the art usually.In addition, also can pass through standard technique, dsc (DSC) for example, if perhaps functional group is protected isocyanate functional group, (TG) measures by thermogravimetry.These measuring technologys are prior aries and are that those skilled in that art know.
Because the difference between the temperature of reaction of the functional group of the elimination temperature of the isocyanic ester protectiveness group of particle (P) and film-forming resin (L) and solidifying agent (H) functional group can't clearly obtain from data in literature at present, and is as follows to these characterizing definitions for purposes of the present invention: the elimination temperature of isocyanic ester protectiveness group is meant the temperature when the protectiveness group elimination speed of measuring with the rate of heating of 1 ℃/min by DSC or TG reaches maximum value.Temperature when the temperature of reaction of the functional group of the functional group of film-forming resin (L) and solidifying agent (H) is meant and measures speed of response between two reactants and reach maximum value by same procedure.
If particle mentioned above (P) is made by following method by particle (P1) and the hydrolyzable organosilane (A) that contains at least one protected isocyanate groups, so the protected isocyanate functional group of particle (P) go to protect temperature determine it is not by measuring particle (P) self but by measuring silane precursor (A).This sharp technology is favourable, because particle (P) is only stable under dissolved state, also is difficult to if possible be separated.
If film-forming resin mentioned above (L) and/or solidifying agent (H) contain the different functional group of two or more reactivities separately, just, if when paint solidification, between film-forming resin (L) and solidifying agent (H), different reactions is arranged, temperature of reaction has nothing in common with each other, then above-mentioned definition indication is (the mole % of the reactive group that participates in the reaction of being discussed just) dominant reaction on the amount in the coating thermoset processes.The elimination temperature of the protectiveness group that at least 70%, preferred especially at least 90%, preferred more especially 100% protected isocyanate groups of the particle (P) that preferred coatings preparation (B1) comprises has is lower than the temperature of reaction of the functional group of the functional group of film-forming resin (L) and solidifying agent (H).In a preferred embodiment of the present invention, coating preparation (B1) comprises the hydroxyl-functional film-forming resin.
Also preferred its coating curing agent of coating preparation (B1) (H) comprises terpolycyantoamino-formaldehyde resin.Yet it coating curing agent that comprises (H) of particularly preferred coating preparation (B1) has protected isocyanate groups as particle (P), can eliminate the protectiveness group and discharge isocyanate-functional when thermal treatment.In this preferred embodiment of the present invention, the film-forming resin (L) and the temperature of reaction of solidifying agent (H) are defined as identical with the elimination temperature of the protectiveness group of solidifying agent (H).This is justified, because by eliminating the meeting and then react with film-forming resin immediately usually of NCO group that the protectiveness group discharges.
That is to say that the present invention preferably comprises the coating preparation (B1) of following component:
A) based on the hydroxyl-functional film-forming resin (L) of the 20-90 weight % of solid part,
B) based on the coating curing agent that contains protected isocyanate groups (H) of the 1-90 weight % of solid part, described isocyanate groups is eliminated the protectiveness group and is discharged the isocyanate functional group through Overheating Treatment,
C) based on the particle (P) of the 0.1-40 % by weight of solid portion; It comprises by the former molecular nuclear that is selected from metallic atom, silicon atom and oxygen atom; Or the nuclear that is formed by silicones; Described particle (P) has at least one protected isocyanate groups on its surface; Thereby this group is eliminated the protectiveness group through heat treatment and is discharged isocyanate-functional; Surpass 50% protected isocyanate groups with the protectiveness group its eliminate the elimination temperature that temperature is lower than in the curing agent (H) the protectiveness group of 6% protected isocyanate groups
D) based on the solvent of the 0-90 weight % of whole coating preparations (B1) or solvent mixture and
E) if desired, other coating composition and additive.
In this case the protectiveness group that protected NCO group at least 70%, preferred especially at least 90% has in the preferred particulates (P) its eliminate the elimination temperature that temperature is lower than 60%, preferred 70%, preferred especially 90% the protectiveness group of protected isocyanate groups in the solidifying agent (H).Particularly preferably, the elimination temperature of the protectiveness group of whole protected isocyanate groups of the middle particle (P) of coating preparation (B1) is lower than whole protectiveness groups of the protected isocyanate groups of solidifying agent (H).
The elimination temperature of the protectiveness group of solidifying agent (H) and particle (P) preferably obtains from documents and materials well-known to those having ordinary skill in the art.Yet,, can measure by aforesaid technology if suspect.
Preferred determine in the deprotection method of temperature that at one the temperature of selecting is meant this class protectiveness group of being discussed of at least 80% was eliminated, discharges the needed temperature of isocyanate functional group in 30 minutes.This eliminates temperature can be by determining such as thermogravimetry.
If particle mentioned above (P) is to be made by following method by particle (P1) and the hydrolyzable organosilane that contains at least one protected isocyanate functional group, so the protected isocyanate functional group of particle (P) go to protect temperature determine it is not by measuring particle (P) self but by measuring silane precursor (A).This technology is favourable, because particle (P) is only stable under dissolved state, if possible also is difficult to be separated.
The present invention is based on following discovery; promptly the scrath resistance that is shown by the coating of the coating preparation (B1) among the present invention preparation is better than the coating that does not satisfy condition accordingly, and wherein said condition is meant that the elimination temperature of the protectiveness group of the protected isocyanate-functional of particle (P) in described coating preparation is lower than the temperature of reaction between film-forming resin (L) and solidifying agent (H) in most cases.This also comprises hydroxyl-functional film-forming resin (L) and is similar to particle (P) that for particle-removing (P) is outer to contain the coating preparation (P1) of solidifying agent (H) of protected isocyanate groups like that all the more so especially.At this; the elimination temperature of particulate protectiveness group at least in most of the cases is lower than (great majority) isocyanate-functional of solidifying agent in the coating preparation of the present invention (B1), and this coating preparation obviously shows better scrath resistance than the identical non-invention coating of protectiveness group of particle and solidifying agent wherein.The reason that this effect produces is, in the process of paint solidification, the coating among the present invention (B1) make particle (P) better chemistry mix in the paint binder.
The present invention also provides the coating preparation that comprises following component (B2):
A) based on the film-forming resin that contains reactive group (L) of the 20-90 weight % of solid part,
B) based on the coating curing agent that contains reactive functional (H) of the 1-90 weight % of solid part, by this reactive functional, the reaction-ity group reaction of coating curing agent and film-forming resin (L) makes paint solidification when thermal treatment,
C) based on the particle (P) of the 0.1-40 % by weight of solid portion; It comprises by the former molecular nuclear that is selected from metallic atom, silicon atom and oxygen atom; Or the nuclear that is formed by silicones; Described particle (P) has at least one protected isocyanate groups on its surface; This group can be eliminated the protectiveness group and discharge isocyanate-functional through heat treatment; Surpass in the particle (P) 50% protected isocyanate groups with the elimination temperature of protectiveness group be lower than butane oxime (butane oxime)
D) based on the solvent of the 0-90 weight % of whole coating preparations (B2) or solvent mixture and
E) if desired, other coating composition and additive.
The elimination temperature of the protectiveness group that at least 70%, especially preferably at least 90% protected isocyanate groups has in the particle that this preferred coatings preparation (B2) comprises is lower than the butane oxime.Particularly preferably, the elimination temperature of the protectiveness group of all protected isocyanate groups all is lower than the butane oxime in the particle (P) of coating preparation (B2).
At least 50%, preferred at least 70% or 90% protected isocyanate groups preferred especially 100% is by Diisopropylamine, 3 or 2 isopropyl imidazole protection in the particle that this preferred coatings preparation (B2) comprises.
In the preferred embodiment in the present invention, coating preparation (B2) comprises hydroxyl-functional film-forming resin (L).
In addition, the coating curing agent (H) of preferred coatings preparation (B2) comprises terpolycyantoamino-formaldehyde resin.Yet the coating curing agent (H) that special preferred coatings preparation (B2) comprises resembles and contains protected isocyanate groups the particle (P), and it is eliminated the protectiveness group and discharges isocyanate-functional when thermal treatment.
That is to say the coating preparation (B2) that preferably includes following component especially:
A) based on the hydroxyl-functional film-forming resin (L) of the 20-90 weight % of solid part,
B) based on the coating curing agent that contains protected isocyanate groups (H) of the 1-90 weight % of solid part, described protected isocyanate groups is eliminated the protectiveness group and is discharged isocyanate-functional through Overheating Treatment,
C) based on the particle (P) of the 0.1-40 weight % of solid part; it comprises the nuclear of being made up of the atom that is selected from atoms metal, Siliciumatom and Sauerstoffatom; or the nuclear of forming by silicone resin; described particle (P) has at least one protected isocyanate groups on its surface; this group can be eliminated the protectiveness group and discharge isocyanate-functional through thermal treatment; the elimination temperature that surpasses the protectiveness group that 50% protected isocyanate groups has in the particle is lower than the butane oxime
D) based on the solvent of the 0-90 weight % of whole coating preparations (B1) or solvent mixture and
E) if desired, other coating composition and additive.
In a preferred embodiment of the present invention, coating preparation (B1) or (B2) comprise following component:
A) based on the film-forming resin (L) of the 30-80 weight % of solid part,
B) based on the coating curing agent (H) of the 10-60 weight % of solid part,
C) based on the particle (P) of the 0.5-30 weight % of solid part; it comprises the nuclear of being made up of the atom that is selected from atoms metal, Siliciumatom and Sauerstoffatom; or the nuclear of forming by silicone resin; described particle (P) has at least one protected isocyanate groups on its surface; this group can be eliminated the protectiveness group and discharge isocyanate-functional through thermal treatment
D) based on one or more solvents of whole coating preparations (B1) or 0-80 weight % (B2) and
E) if desired, other coating composition and additive.
Special preferred coatings preparation (B1) or (B2) comprise following component:
A) based on the film-forming resin (L) of the 40-70 weight % of solid part,
B) based on the coating curing agent (H) of the 15-50 weight % of solid part,
C) based on the particle (P) of the 1-25 weight % of solid part,
D) based on one or more solvents of whole coating preparations (B1) or 20-70 weight % (B2) and
E) if desired, other coating composition and additive.
Preferred especially all coating preparations (B1) or (B2) in the shared ratio of one or more solvents be 30-60 weight %, the more special 35-60 weight % that is preferably.
In the preferred embodiment in the present invention, particle (P) can be by being made up of the atom that is selected from atoms metal, Siliciumatom and Sauerstoffatom, or form by silicone resin, contain the functional particle of free hydroxyl (P1) simultaneously and obtain described organosilane (A) with organosilane (A) reaction:
A) contain at least one hydrolyzable silyl functional or at least one hydroxyl silyl, and
B) comprise at least one protected isocyanate-functional.
In the special preferred embodiment of the present invention, the general formula (I) of the silane of use (A) is
(R 1O) 3-n(R 2) nSi-A-NH-C(O)-X (I)
Wherein
R 1Be hydrogen, perhaps all contain alkyl, cycloalkyl or the aryl of 1-6 carbon atom, carbochain can be by non-conterminous oxygen, sulphur or NR 3Group interrupts,
R 2Be alkyl, cycloalkyl, the aryl or aralkyl that all contains 1-12 carbon atom, carbochain can be by non-conterminous oxygen, sulphur or NR 3Group interrupts,
R 3Be hydrogen, alkyl, cycloalkyl, aryl, aralkyl, aminoalkyl group or aspartate acid ester radical,
X is the protectiveness group, and it is eliminated with the form of HX under 60-300 ℃ of temperature and discharges isocyanate-functional in this process,
A represent difunctionality alkyl, cycloalkyl or an aryl that contains 1-10 carbon atom and
The value of n is 0,1 or 2.
Radicals R 1Be preferably methyl or ethyl.Radicals R 2Be preferably methyl, ethyl, sec.-propyl or phenyl.R 3Preferably contain and be no more than 10 carbon atoms, more specifically be no more than 4 carbon atoms.A is preferably (CH 2) 3Group also is preferably CH especially 2Group.
The elimination temperature of protectiveness group (more specifically HX) is 80-200 ℃, is preferably 100-170 ℃ especially.Used protectiveness group HX can be secondary alcohol or tertiary alcohol, as the Virahol or the trimethyl carbinol; The CH-acidic cpd is as diethyl malonic acid, methyl ethyl diketone, methyl aceto acetate; Oxime is as formoxime, ethylidenehydroxylamine, butane oxime, cyclohexanone-oxime, acetophenone oxime, diphenylketoxime or diethylidene glyoxime; Lactan is as hexanolactam, Valerolactim, butyrolactam; Phenols is such as phenol, ortho-methyl phenol; The N-alkylamide is as the N-methylacetamide; Imide is as phthalic imidine; Secondary amine is as Diisopropylamine, imidazoles, 2 isopropyl imidazole, pyrazoles, 3,1,2,4-triazole and 2,5-dimethyl-1,2,4-triazole.Preferred protectiveness group such as butane oxime, 3, hexanolactam, diethyl malonic acid, dimethyl malonic acid, methyl aceto acetate, Diisopropylamine, pyrrolidone, 1,2,4-triazole, imidazoles and 2 isopropyl imidazole.The preferred especially protectiveness group that allows low drying temperature, for example diethyl malonic acid, dimethyl malonic acid, butane oxime, Diisopropylamine, 3 and 2 isopropyl imidazole.
In an alternative embodiment of the invention, particle (P) is made by hydroxyl-functional particle (P1) and organosilane (A) reaction of general formula for (II):
(R 1O) 3-n(R 2) nSi-A-NR 3-C(O)-NH-Y-(NH-C(O)-X) z (II)
Wherein
R 1, R 2, R 3, A, X and n in the general formula (I) definition,
Y be (z+1)-functional aliphatic radical or aryl and
Z is digital 1-4, preferred 1 or 2.
Particle (P1) preferably directly takes place when reactant mixes with reaction between organosilane (A).It is (I) or silane (II) (A) that the special advantage of this situation is to use general formula, and wherein spacer A represents CH 2Bridge because the feature of this one type of silane (A) is exactly the extra high reactivity of oh group with particle (P1), to such an extent as to particle therewith the functionallization of one type of silane can especially promptly and at low temperatures carry out, more specifically even can at room temperature carry out.Particle (P1) can be used as moisture or do not have dispersion in water proton or the aprotic solvent, perhaps carries out functionalized with solid form.Under latter event, can in as fluidized-bed reactor or other known mixing device such as ploughshear mixer (plowshare mixer), mix.
If used general formula only contains the monoalkoxy silyl functional (just for (I) or silane (II) (A), general formula (I) or (II) in the silane of n=2), in the preparation process of particle (P), do not need to add water, because the monoalkoxy silyl can be directly and the lip-deep hydroxyl-functional reaction of particle (P1).On the other hand, if used silane contain two or trialkoxysilyl group (just, general formula be (I) or (II) in n=0 or 1 silane), so usually, it is favourable adding water in the preparation process of particle (P), because under the sort of situation organoalkoxysilane not only can with the Si-OH functional response of particle (P1), and and then after its hydrolysis, can react to each other.The particle of preparing like this (P) contains the shell of being made up of interior crosslinked silane (A).
When preparation particle (P), not only can use silane (A), and can carry out surface modification with any mixture of wanting of silane (A) and other silane (S1), silazane (S2) or siloxanes (S3).Silane (S1) or contain the hydroxyl silyl or contain hydrolyzable silyl, the preferred latter.This one type of silane also can contain other organic functional, although also can use the silane (S1) that does not contain other organic functional.
Especially preferably use the mixture of the silane (S1) of silane (A) and general formula (III)
(R 1O) 4-a-b(R 2) aSiR 4 b (III)
Wherein
R 1, R 2And R 3With general formula (I) in the definition identical and
R 4Base is the alkyl of SiC-bonding identical or different, that contain 1-18 carbon atom, can be replaced by halogen atom, amine groups, ether group, ester group, epoxide group, sulfydryl group, cyano group group, isocyanate groups, methacrylic acid group or (gathering) ethylene glycol if desired, the latter is made up of oxygen ethene and/or oxypropylene unit
A be 0,1,2 or 3 and
B is 0,1,2 or 3.
A is preferably 0,1 or 2 herein, and b is preferably 0 or 1.
Used silazane (S2) and/or siloxanes (S3) be hexa methyl silazane and/or hexamethyldisiloxane especially preferably.
Available particle (P1) be all metal oxide particle and mixed metal oxide particle (for example, mixture, titanium oxide, zirconium white, the ferric oxide of aluminum oxide such as corundum, aluminum oxide and other metal and/or silicon), silica dioxide granule (for example, pyrolytic silicon dioxide, precipitated silica, colloided silica) or wherein some silicon valency silicon dioxide compound of carrying (carry) organic radical, just silicone resin.These particles (P1) are celebrated because of the following fact: containing metal hydrogen-oxygen and/or silicon hydrogen-oxygen official on its surface can, (same by this functional group and organosilane (A), if be fit to, with silane (S1), silazane (S2) or siloxanes (S3)) react.The mean diameter of preferred particulates (P1) is 1nm-100 μ m, more preferably 10-200nm.
In the preferred embodiment of the present invention, particle (P1) is made up of pyrolytic silicon dioxide, it makes described silicon compound such as silicon tetrachloride or dimethyl dichlorosilane (DMCS) or trichlorosilane (hydrogentrichlorosilane) or dimethyl dichlorosilane (DMCS) or other methyl chlorosilane or alkyl chlorosilane by the mixture of silicon compound and hydro carbons or the mixture of any volatilizable silicoorganic compound of wanting that maybe can spray in pyrogenic reaction.
Can use by the silicon-dioxide wet chemistry method preparation or preparation under high temperature (being higher than 1000 ℃).Preferred especially silicon-dioxide by the pyrolysis preparation.Hydrophilic can use with silicon-dioxide hydrophobic type.
Also can use the different metal oxides or the mixture of silicon-dioxide, for example have the mixture of the metal oxide of different B ET surface-area or silicon-dioxide or have different hydrophobic degs or the silica mixture of silanization degree.
The operation of surface modification preferably is made up of following three steps: (1) adds silicon-dioxide in silane, (2) reaction, and (3) purifying silicon dioxide is to remove excessive silane and/or by product or split product.
Surface treatment is preferably carried out in the atmosphere that does not cause the silanized silica oxidation, and just, preferred oxygen is lower than 10 volume %, especially preferably is lower than 2.5 volume %, can reach optimum when being lower than 1 volume %.
Coating, reaction and purifying can interval or operate continuouslys.For the preferred successive reaction of technical reason.
Apply preferably under-30-150 ℃, preferred 20-100 ℃ temperature and carry out, preferred especially coating step carries out under 30-50 ℃ temperature.
Residence time is 1 minute-24 hours, preferred 15-240 minute, and for the reason of space time yield, preferred 15-90 minute especially.
The pressure range that applies operation is preferably standard pressure from being low to moderate 0.2 slight underpressure of clinging to the overpressures up to 100 crust for technical reason, promptly relates to the atmospheric operation of outside/barometric point.
Silane (A) mixture of other silane (S1), silazane (S2) or siloxanes (S3) (when being fit to) preferably with the fluid form adding, is particularly sneaked in pulverous silicon-dioxide.Compound can mix with pure state, perhaps sneaks into the solution form in the solvent of knowing in this area, and described solvent is alcohols for example, more specifically is the alkanol that contains 1-6 carbon atom, as methyl alcohol, ethanol or Virahol; Ethers is as ether, THF or dioxane; Or hydro carbons, as hexanaphthene or toluene.Strength of solution is 5-95 weight % in this case, is preferably 30-95 weight %, is preferably 50-95 weight % especially.
Mixing process is preferably undertaken by nozzle technology or comparable technology such as effective atomization technique, for example use single fluid nozzle (preferred 5-20 crust) atomizing under certain pressure, with two-fluid spray nozzle (preferred gas and liquid 2-20 crust) spraying under certain pressure, Gu by making silane and the equally distributed atomizer of Powdered silicon-dioxide or having mobile, rotation or the gas/transfer equipment of static internals reaches high dispersing.
Silane (A) mixture of other silane (S1), silazane (S2) or siloxanes (S3) (when being fit to) preferably with the aerosol form adding of high dispersing, is characterized in that described aerocolloidal settling velocity is the 0.1-20 cel.The filling of silicon-dioxide and preferably carry out with the fluidisation of mechanical fluidisation or gas load (gas-supported) with the reaction of silane.Special preferred mechanical fluidisation.
The fluidisation of gas load can with the rare gas element that silane, silicon-dioxide and silanized silica react not be with all, described rare gas element can not cause second order reaction, DeR, oxidation or burning or explosion phenomenon, preferably as nitrogen, argon gas, other rare gas, carbonic acid gas etc.Fluidizing agent preferably is the 0.05-5 cel, is preferably the zone supply of 0.5-2.5 cel especially in airflow on surface speed.
Especially preferably need not the other mechanical fluid of using the gas except that the gas that is used for inerting to take place, it is undertaken by paddle stirrer, anchor agitator and other whipping appts that is fit to.
Temperature of reaction is lower than the elimination temperature of the corresponding protectiveness radicals X of the silane A on the silica sphere, and preferred 0-200 ℃, preferred 20-100 ℃, more preferred 20-80 ℃, and in a specific embodiment, be 20-40 ℃.
Reaction times is 5 minutes-48 hours, preferred 10 minutes-4 hours.
Randomly, can add protonic solvent, as liquid or transpirable alcohol or water; Typical alcohol is Virahol, ethanol and methyl alcohol.The mixture that also can add above-mentioned protonic solvent.The preferred adding with respect to protonic solvent silica 1-50 weight %, preferred especially 5-25 weight %.Special preferably water.Randomly, can be added on Lewis acid or the Br  nsted acid meaning to the tart an acidic catalyst, hydrogenchloride for example, or be alkaline basic catalyst, for example ammonia or amine such as triethylamine on Lewis alkali or Br  nsted alkali meaning.Preferred trace adds, and just, add-on is less than 1000ppm.Especially preferably do not add catalyzer.
Preferred cleansing temp is lower than the elimination temperature of the corresponding protectiveness radicals X of the silane A on the silica sphere, and it is 20-200 ℃, is preferably 50-150 ℃, is preferably 50-100 ℃ especially.The purification step preferred feature is to stir, and especially preferably stirs at a slow speed and low-level mixing.Installation that agitation means is favourable and move mode make and mix and the fluidisation generation, but not exclusively form vortex.
The feature of purification step also can be to increase gas and feed, and corresponding superficial gas velocity is preferably the 0.001-10 cel, more preferably the 0.01-1 cel.Can be with not carrying out this step with all rare gas elementes of silane A, silicon-dioxide or alkylation alkali silica reaction, promptly, described rare gas element can not cause second order reaction, DeR, oxidation or burning or explosion phenomenon, preferably as nitrogen, argon gas, other rare gas, carbonic acid gas etc.
In addition, at the mechanical ramming that can the employing method during the silanization or behind the purifying be used for silicon-dioxide, for example pressure roller machine, the grinding equipment such as wheel roller and ball mill, screw or Worm type kneading machine, Worm type compactor, briquetting press or the air or the gas that exist with suitable vacuum method suction and pumping carry out compacting.In addition, in the particularly preferred process, can adopt the method for deagglomeration silicon-dioxide after granules preparation and the purification process, rotating disk peg type runner milling (pinned-disk mill) or mill/sorting equipment for example is as rotating disk peg type runner milling, hammer mill, opposed air-flow runner milling (opposed-jet mill), impact mill or mill/sorting equipment.
The silanization pyrolytic silicon dioxide feature that can be used as particle (P1) less than 100nm, is preferably 5-50nm particularly in its preferred average primary particle diameter.In a preferred embodiment of the present invention, these primary particles can independently not exist usually, but are the part of the big aggregate of diameter 50-1000nm.
In another preferred embodiment of the present invention, particle (P1) is as the starting point of preparation particle (P), it comprises the particle of being made up of silica colloidal or metal oxide, and described particle occurs with dispersion form discussed oxide particle, sub-micron in moisture or anhydrous solvent usually.Wherein, used oxide compound can be the oxide compound of metallic aluminium, titanium, zirconium, tantalum, tungsten, hafnium or tin.Especially preferably use the organic solution of colloidal silica sol.
Can be undertaken by the whole bag of tricks by silica colloidal or preparation of metal oxides particle (P).Yet, preferably by in aqueous sol or organosol, adding silane (A) (suitably the time and the mixture of other silane (S1), silane (S2) or silane (S3)).In the time of suitably, described colloidal sol for example passes through hydrochloric acid or trifluoroacetic acid by acid stable, is perhaps for example stablized by alkalescence by ammoniacal liquor.Usually the temperature of reaction generation is 0-200 ℃, preferred 20-80 ℃, and preferred 20-60 ℃ especially.Reaction times was generally 5 minutes-48 hours, preferred 1-24 hour.Randomly, can add acidity, alkalescence or heavy metal catalyst.The preferred trace that uses less than 1000ppm, yet, more preferably do not add independent catalyzer.
Because silica colloidal or metal oxide sol are generally the form of water or pure dispersion, during preparation particle (P) or afterwards, changing solvent or mixed solvent may be favourable for other solvent or mixed solvent.This can be for example removes original solvents by distillation and finish, can before the distillation, during or add new solvent or mixed solvent by a step or multistep afterwards.Suitable solvent mentioned above can be, for example water; Aromatics or fatty alcohol, preferred aliphat alcohol in this case more preferably contains the fatty alcohol (as the various regional isomers (regioisomer) of methyl alcohol, ethanol, n-propyl alcohol, Virahol, propyl carbinol, isopropylcarbinol, the trimethyl carbinol, amylalcohol and hexanol) of 1-6 carbon atom; Ester (as ethyl acetate, propyl acetate, butylacetate, Diethylene Glycol monobutyl ether acetate, 1-Methoxy-2-propyl acetate); Ketone (as acetone, methylethylketone); Ether (as ether, t-butyl methyl ether, THF); Aromatic solvent (the various regional isomers of toluene, dimethylbenzene and mixture such as solvent naphtha); Lactone (as butyrolactone etc.) or lactan (for example, N-Methyl pyrrolidone).Preferred aprotic solvent and only by or the mixed solvent formed by aprotic solvent to small part.The advantage of aprotic solvent is that any dissolvent residual of staying in the coating is an inert to eliminating the isocyanate functional group who discharges after the protectiveness group in solidification process.Except the preparation particle dispersion, the particle under the separate solid (P) also is possible.
In addition, preparation same and particle (P) is relevant is the silicone resin that preferably uses general formula (IV) as particle (P1):
(R 5 3SiO 1/2) e(R 5 2SiO 2/2) f(R 5SiO 3/2) g(SiO 4/2) h (IV)
Wherein
R 5Be an OR 1Sense, OH official can, be contained the alkyl non-replacement or that halogen, hydroxyl, amino, epoxy group(ing), thiol group, (methyl) acryl or NCO replace of 1-18 carbon atom,
E is the numerical value more than or equal to 0,
F is the numerical value more than or equal to 0,
G is the numerical value more than or equal to 0,
H is the numerical value more than or equal to 0, and
E+f+g+h is at least 1, preferably is at least 5.
Preferably whole at least R 570 moles of % of base are methyl, ethyl, sec.-propyl or phenyl.
In a preferred embodiment, under the situation of the silicone resin of logical formula V, e+h is at least 90 moles of % of e+f+g+h.
Can be by the aforesaid method silicone resin of general formula (IV) and the particle (P) among silane (A) preparation the present invention.
Another method that preferably prepares particle (P) is not from the particle (P1) of hydroxyl.But the cohydrolysis by silane (A) and other silane (S4) prepares particle (P).Used silane (S4) can be all hydrolyzable silane and the silane that contains the hydroxyl silyl.Also can be with siloxanes or silazane.Preferably use the silane of general formula (III).The representative instance of suitable silane (S4) has tetraethoxysilane, tetramethoxy-silicane, methyltrimethoxy silane, trimethoxy phenol silane (phenoltrimethoxysilane), Union carbide A-162, triethoxy phenolic silanes (phenoltriethoxysilane), dimethyldimethoxysil,ne, dimethyldiethoxysilane, trimethylammonium methoxy silane or trimethylethoxysilane.Can certainly use the mixture of different silane (S4).Be not only the mixture of the silane (A) that only contains the silane (S4) that has or not other organic functional, and be the mixture that contains the silane (S4) that has or not other organo-functional group and contain the silane (A) of the silane (S4) with other organic functional, all can use in this case.When preparing particle (P) by cohydrolysis, various silane can add jointly and continuously.Another method for preparing particle (P) comprises with the saturated organopolysiloxane resin of silane (A).Cohydrolysis and saturated (equilibration) can carry out in the presence of catalyzer.Be generally used for preparing cohydrolysis and saturation process all descriptions to some extent in many documents of resin.
Among the present invention coating preparation (B1) or (B2) in the other film-forming resin (L) of particle (P) preferably by the prepolymer of hydroxyl, preferred especially polypropylene provided with hydroxyl group acid esters or polyester.Polypropylene provided with hydroxyl group acid esters and polyester that this class is suitable for the coating preparation are well-known for those skilled in the art, and in relative literature description are arranged all.
Similarly; among the present invention coating preparation (B1) or (B2) in coating curing agent (H) also be well-known in the prior art; and in relative literature, describe to some extent, it preferably includes terpolycyantoamino-formaldehyde resin or preferably contains the protected isocyanate groups of eliminating the protectiveness group and discharge isocyanate-functional when thermal treatment.The solidifying agent (H) that wherein especially preferably contains protected isocyanate groups.Usually use common vulcabond and/or the polymeric polyisocyanate that has had each self-protective group for this purpose.The protectiveness group that is fit under this sharp situation is the same with relevant general formula (I) and the protectiveness group HX described in general formula (I) paragraph afterwards, though must be complementary according to the protectiveness group of particle provided by the invention (P) and solidifying agent (H).For isocyanic ester, can use all conventional isocyanic ester of in lot of documents, describing in principle.Common vulcabond is crude product or technical grade MDI form and pure 4 of for example diphenylmethanediisocyanate (MDI), 4 ' and/or 2,4 ' isomer or their form of mixtures, the various regional isomer forms of tolylene diisocyanate (TDI), naphthalene diisocyanate (NDI), isophorone diisocyanate (IPDI), perhydro-MDI (H-MDI), tetramethylene diisocyanate, 2-methyl pentamethylene diisocyanate, 2,2, the 4-trimethyl hexamethylene diisocyanate, ten dimethylene diisocyanates, hexanaphthene 1, the 4-vulcabond, 4-methylcyclohexane 1, the 3-vulcabond, or hexamethylene diisocyanate (HDI).The example of polymeric polyisocyanate is the diisocyanate trimer or the biuret tripolymer of poly-MDI (P-MDI), triphenylmethane triisocyanate and all above-mentioned isocyanic ester.In addition, can also use the above-mentioned oligopolymer that has the isocyanic ester of end-blocking NCO group.All two and/polymeric polyisocyanate can use or mix use separately.Preferably to the diisocyanate trimer and the biuret tripolymer of the aliphatic isocyanates of UV stable, the tripolymer of preferred especially HDI and IPDI.
The blocked isocyanate groups of solidifying agent (H) and particle (P) is generally 0.5-2 with respect to the ratio of the isocyanate-reactive group of film-forming resin (L), is preferably 0.8-1.5, is preferably 1.0-1.2 especially.
In addition, coating preparation (B1) or (B2) also may comprise typical conventional solvent and adjuvant and additive in the coating preparation.The example that can mention for described solvent has aromatics and aliphatic hydrocarbon; Ester is as butylacetate, Diethylene Glycol monobutyl ether acetate, ethyl acetate or 1-Methoxy-2-propyl acetate; Ether; Alcohol is as Virahol or isopropylcarbinol; Ketone is as acetone or butyl methyl ketone; And heterocycle, as lactone or lactan.Also having important solvent is water.Water-based paint is special in its low VOC ratio (volatile organic compound) receives much attention.Additive comprises flow control auxiliary agent, surfactant, adhesion promotor, light stabilizer such as uv-absorbing agent and/or free-radical scavengers, thixotropic agent and other solid.In order to produce coating preparation (B1) in all cases or (B2) and the coating material solidified character of wanting, this class adjuvant is normally indispensable.Coating preparation (B1) or (B2) can also comprise pigment.
In the preferable methods, coating preparation of the present invention (B1) or (B2) particle (P) prepares by adding with the form of the dispersion in powder or the appropriate solvent during the married operation process.Yet it is preferred also having the another one method, and wherein initial masterbatch is by particle (P) with by one or more coating composition preparations, and the granule density that masterbatch contains is preferably greater than 25% greater than 15%, is preferably greater than 35% especially.Under the coating preparation (B1) or situation (B2) that prepare like this among the present invention, then described masterbatch is mixed with other coating composition.Masterbatch is by the initial preparation of particle dispersion, if in the process of preparation masterbatch by for example distilation steps or to replace the solvent of removing particle dispersion with different solvents or solvent mixture may be favourable.
Coating preparation (B1) that obtains or the substrate that (B2) can be used for applying any needs are to improve scrath resistance, wearability or chemical resistant properties.Preferred substrate is plastics, and for example polycarbonate, polybutylene terephthalate, polymethylmethacrylate, polystyrene or polyvinyl chloride and other are applied to the coating of prior step.
Special preferred coatings preparation (B1) or (B2) can be used as the Clear coating or the face coat material of scrath resistance more specifically is used for automotive industry.The coating preparation can be by any method of wanting, and the method for for example submergence, spraying and cast applies.The wet method coating also is feasible.Curing is undertaken by heating under the necessary condition of blocked isocyanate, certainly comes acceleration by adding catalyzer.
More than the definition of symbol in all general formulas be independent of each other.Siliciumatom all is a tetravalence in all general formulas.
Except as otherwise noted, all number and percentage numbers all are based on weight, and all pressure is that 0.10MPa (abs.) and all temperature are 20 ℃.
Embodiment
Synthetic embodiment 1: contain the preparation (silane 1) of organoalkoxysilane of the isocyanate groups of butane oxime protection
Get the 2-butane oxime of 74.0g and the Borchi  catalyzer of 0.12g (originating from the catalyst V P 0244 of Borchers GmbH) and be heated 80 ℃.The isocyanato Trimethoxy silane (isocyanatotrimethoxysilane) that dropwise added 150.00g in 1 hour then stirred mixture 1 hour under 80 ℃ of temperature. 1H NMR and IR spectrum demonstrate the fully reaction of isocyanato silane.
Synthetic embodiment 2: contain the preparation (silane 2) of organoalkoxysilane of the isocyanate groups of Diisopropylamine protection
Get the Diisopropylamine of 86.0g and the Borchi  catalyzer of 0.12g (originating from the catalyst V P 0244 of Borchers GmbH) and be heated 80 ℃.The isocyanato Trimethoxy silane that dropwise added 150.00g in 1 hour then stirred mixture 1 hour under 60 ℃ of temperature. 1H NMR and IR spectrum demonstrate the fully reaction of isocyanato silane.
Synthetic embodiment 3: contain the preparation (silane 3) of organoalkoxysilane of the isocyanate groups of Diisopropylamine protection
((originating from the catalyst V P 0244 of Borchers GmbH) also is heated 80 ℃ to get the Diisopropylamine of 74.5g and the Borchi  catalyzer of 0.12g.The 3-isocyanato propyl trimethoxy silicane that dropwise added 150.00g in 1 hour then stirred mixture 1 hour under 60 ℃ of temperature. 1H NMR and IR spectrum demonstrate the fully reaction of isocyanato silane.
Synthetic embodiment 4: use the preparation of the pyrolytic silicon dioxide of the end capped isocyanate groups modification of butane oxime
At 25 ℃ of temperature and N 2Moisture content with 100g under the inert atmosphere is lower than 1%, HCl content is lower than 100ppm and specific surface area is 300m 2/ g (the BET method according to DIN 66131 and 66132 is measured) is (commercially available from Wacker-Chemie GmbH; Munich; D; commodity are called WACKER HDK  T30) pyrolysis wetting ability silicon-dioxide, isocyanato silane and the 10ml water protected through the single fluid nozzle (pressure: 5 crust) and the butane oxime of the description in synthetic embodiment 1 (silane 1) of 70g mix with the form of high dispersing.Then at N 2With silicon-dioxide in the fluidisation institute load under 25 ℃ of temperature 2 hours, then at N 2Under 80 ℃ of temperature, reaction is 2 hours in the loft drier of 100l.Obtain containing the white SiO 2 powder (KP-1) of silylating reagent homogeneous layer.
Synthetic embodiment 5: contain the preparation of the pyrolytic silicon dioxide of the end capped isocyanate groups of Diisopropylamine
At 25 ℃ of temperature and N 2Moisture content with 100g under the inert atmosphere is lower than 1%, HCl content is lower than 100ppm and specific surface area is 300m 2/ g (the BET method according to DIN 66131 and 66132 is measured) is (commercially available from Wacker-Chemie GmbH; Munich; D; commodity are called WACKER HDK  T30) pyrolysis wetting ability silicon-dioxide, isocyanato silane and the 10ml water protected through the single fluid nozzle (pressure: 5 crust) and the Diisopropylamine of the description in synthetic embodiment 2 (silane 2) of 70g mix with the form of high dispersing.Then at N 2With silicon-dioxide in the fluidisation institute load under 25 ℃ of temperature 2 hours, then at N 2Under 80 ℃ of temperature, reaction is 2 hours in the loft drier of 100l.Obtain containing the white SiO 2 powder (KP-2) of silylating reagent homogeneous layer.
Synthetic embodiment 6: with the SiO of the end capped isocyanate groups modification of butane oxime 2The preparation of Nano sol particulate
The isocyanato silane (silane 1) that the butane oxime according to synthetic embodiment 1 preparation of 1.33g is protected is dissolved in the Virahol of 1g.Then, the SiO that in 30 minutes, dropwise adds 20g 2Organosol (IPA-ST, from Nissan Chemicals, 30 weight %SiO 2, median size 12nm), and adjust pH to 3.5 with trifluoroacetic acid.Stirred 3 hours under 60 ℃ of temperature dispersions obtained, at room temperature stirred then 18 hours.Add the 18.0g 1-Methoxy-2-propyl acetate then.This mixture is stirred several minutes under 70 ℃ of temperature, distill out most of Virahol then.That is to say, continue distillation and be concentrated to 28.0 grams until nano particle colloidal sol.
The solid content of the dispersion that obtains is 26.2%.SiO 2Content is 21.4%, and the amount of protected isocyanate groups is 0.18mmol/g in the dispersion.This dispersion is slightly muddy and demonstrate Tyndall effect.
Synthetic embodiment 7: with the SiO of the end capped isocyanate groups modification of Diisopropylamine 2The preparation of Nano sol particulate
The isocyanato silane (silane 2) that the butane oxime according to synthetic embodiment 2 preparations of 1.40g is protected is dissolved in the Virahol of 1g.Then, the SiO that in 30 minutes, dropwise adds 20g 2Organosol (IPA-ST, from Nissan Chemicals, 30 weight %SiO 2, median size 12nm), and adjust pH to 3.5 with trifluoroacetic acid.Stirred 3 hours under 60 ℃ of temperature dispersions obtained, at room temperature stirred then 18 hours.Add the 18.1g 1-Methoxy-2-propyl acetate then.This mixture is stirred several minutes under 70 ℃ of temperature, distill out most of Virahol then.That is to say, continue distillation and be concentrated to 29.4 grams until nano particle colloidal sol.
The solid content of the dispersion that obtains is 25.5%.SiO 2Content is 20.8%, and the amount of protected isocyanate groups is 0.17mmol/g in the dispersion.This dispersion is slightly muddy and demonstrate Tyndall effect.
Synthetic embodiment 8: with the SiO of the end capped isocyanate groups modification of Diisopropylamine 2The preparation of Nano sol particulate
Get the isocyanato silane (silane 3) of 1.54g according to the Diisopropylamine protection of synthesizing embodiment 3 preparations.Then, the SiO that in 30 minutes, dropwise adds 20g 2Organosol (IPA-ST, from Nissan Chemicals, 30 weight %SiO 2, median size 12nm), and adjust pH to 3.0 with trifluoroacetic acid.Stirred 3 hours under 60 ℃ of temperature dispersions obtained, at room temperature stirred then 24 hours.
SiO 2Content is 27.9%, and the amount of protected isocyanate groups is 0.23mmol/g in the dispersion.This dispersion is slightly muddy and demonstrate Tyndall effect.
Embodiment 1: comprise solidifying agent with the end capped isocyanate groups of butane oxime and by the preparation of the onepot coating preparation of the pyrolytic silicon dioxide of the end capped isocyanate groups modification of Diisopropylamine
In order to prepare coating preparation of the present invention, the Desmophen  A365 BA/X from Bayer (the acrylate-based coating polyvalent alcohol of hydroxy radical content 1.71mmol OH/g) of 8.56g and the Desmodur  BL3175 SN from Bayer (the end capped polymeric polyisocyanate of butane oxime, end-blocking NCO content about 11%) of 6.33g are mixed.This is 1.1: 1 corresponding to protected isocyanate-functional to the mol ratio of oh group.And, the concentration of sneaking into 0.05g is 50% dibutyl tin laurate solution (in methyl ethyl ketone) and the ADDID  100 from TEGO AG (based on the flow control auxiliary agent of polydimethylsiloxane) of 0.01g and the methyl ethyl ketone of 3.15g, obtains solid content and is about 50% coating preparation.
1.8g is mixed in the resulting mixture by dissolver by the pyrolytic silicon dioxide with the end capped isocyanate groups of Diisopropylamine (KP-2) modification that synthetic embodiment 5 obtains, obtain the Clear paint preparation.
Comparative Examples 1 (non-invention): comprise solidifying agent and by the preparation of the onepot coating preparation of the pyrolytic silicon dioxide of the end capped isocyanate groups modification of butane oxime with the end capped isocyanate groups of butane oxime
In order to prepare contrast coating, Desmophen  A 365 BA/X from Bayer (the acrylate-based coating polyvalent alcohol of hydroxy radical content 1.71mmol OH/g) of 8.56g and the Desmodur  BL3175 SN from Bayer (the end capped polymeric polyisocyanate of butane oxime, end-blocking NCO content about 11%) of 6.33g are mixed.This is 1.1: 1 corresponding to protected isocyanate-functional to the mol ratio of oh group.And, the concentration of sneaking into 0.05g is 50% dibutyl tin laurate solution (in methyl ethyl ketone) and the ADDID  100 from TEGO AG (based on the flow control auxiliary agent of polydimethylsiloxane) of 0.01g and the methyl ethyl ketone of 3.15g, obtains solid content and is about 50% coating preparation.
1.8g is mixed in the resulting mixture by dissolver by the pyrolytic silicon dioxide with the end capped isocyanate groups of butane oxime (KP-1) modification that synthetic embodiment 4 obtains, obtain the Clear paint preparation.
The preparation and the evaluation of the paint film in embodiment 1 and the Comparative Examples 1
Employing from Erichsen, have the Coatmaster  509MC membrane equipment that slit height is the scraper of 100 μ m, with the coating preparation in embodiment 1 and the Comparative Examples 1 respectively blade coating on sheet glass.Then with the paint film that obtains in air dry oven under 160 ℃ of temperature dry 30 minutes.The coating that obtains from the coating preparation of embodiment and Comparative Examples visually all is smooth flawless.Use the glossiness of measuring coating from 20 ° of glossmeters of Micro gloss of Byk, find to be about 144 gloss unit, and be about 131 gloss unit for the coating preparation of Comparative Examples 1 for the coating preparation coating gloss of embodiment 1.
Measure the scrath resistance of prepared curing coating film with Peter-Dahn wear testing instrument.For this reason, with the area of heavy 500g be the Scotch Brite  2297 non-woven emery cloths scrapings 50 times of 45 * 45mm.Before scraping experiment beginning and after finishing, use the glossiness of measuring coating from 20 ° of glossmeters of Micro gloss of Byk respectively.Determine with respect to the loss of initial value glossiness as the measurement result of coating scrath resistance separately:
Coating sample The loss of glossiness
Embodiment 1 22%
Comparative Examples 1 * 55%
The loss of glossiness in the table 1:Peter-Dahn scraping experiment
*Non-invention
Embodiment 2: comprise the solidifying agent of the end capped isocyanate groups of butane oxime and by the SiO of the end capped isocyanate groups modification of Diisopropylamine 2The preparation of Nano sol particulate onepot coating preparation
In order to prepare coating preparation of the present invention, with the 4.50g solid content is that 52.4 weight %, oh group content are that 1.46mmol/g resin solution, acid number are the many alcohol of the acrylate-based coating (solvent: solvent naphtha of 10-15mg KOH/g, 1-Methoxy-2-propyl acetate (10: 1)) the Desmodur  BL3175 SN from Bayer (the end capped polymeric polyisocyanate of butane oxime, end-blocking NCO content 2.64mmol/g) with 2.69g mixes.Add the SiO that contain useful Diisopropylamine end capped isocyanate groups modification of 0.76g subsequently according to synthetic embodiment 7 preparations 2Nano sol particulate dispersion.This is 1.1: 1 corresponding to protected isocyanate-functional to the mol ratio of oh group.And, sneak into the dibutyl tin laurate of 0.01g and 0.03g concentration and be the aqueous isopropanol of 10% the ADDID  100 from TEGO AG (based on the flow control auxiliary agent of polydimethylsiloxane), obtain solid content and be about 50% coating preparation.This mixture is still muddy slightly at first, stirs after 48 hours under the room temperature, obtains transparent coating preparation.
Embodiment 3: comprise the solidifying agent that contains the end capped isocyanate groups of butane oxime and by the SiO of the end capped isocyanate groups modification of Diisopropylamine 2The preparation of Nano sol particulate onepot coating preparation
In order to prepare coating preparation of the present invention, with the 4.50g solid content is 52.4 weight % (solvents: solvent naphtha, 1-Methoxy-2-propyl acetate (10: 1)), oh group content is that 1.46mmol/g, acid number are the Desmodur  BL3175 SN from Bayer (the end capped polymeric polyisocyanate of butane oxime, the end-blocking NCO content 2.64mmol/g) mixing of the many alcohol of acrylate-based coating with the 2.60g of 10.15mg KOH/g.Add the SiO that contain useful Diisopropylamine end capped isocyanate groups modification of 2.11g subsequently according to synthetic embodiment 7 preparations 2Nano sol particulate dispersion.This is 1.1: 1 corresponding to protected isocyanate-functional to the mol ratio of oh group.And, sneak into the dibutyl tin laurate of 0.01g and 0.03g concentration and be the aqueous isopropanol of 10% the ADDID  100 from TEGO AG (based on the flow control auxiliary agent of polydimethylsiloxane), obtain solid content and be about 50% coating preparation.This mixture is still muddy slightly at first, stirs after 48 hours under the room temperature, obtains transparent coating preparation.
Embodiment 4: comprise the solidifying agent of the end capped isocyanate groups of butane oxime and by the SiO of the end capped isocyanate groups modification of Diisopropylamine 2The preparation of Nano sol particulate onepot coating preparation
In order to prepare coating preparation of the present invention, with the 4.50g solid content is 52.4 weight % (solvents: solvent naphtha, 1-Methoxy-2-propyl acetate (10: 1)), oh group content is that 1.46mmol/g, acid number are the Desmodur  BL3175 SN from Bayer (the end capped polymeric polyisocyanate of butane oxime, the end-blocking NCO content 2.64mmol/g) mixing of the many alcohol of acrylate-based coating with the 2.69g of 10-15mg KOH/g.Add the SiO that contain useful Diisopropylamine end capped isocyanate groups modification of 0.57g subsequently according to synthetic embodiment 8 preparations 2Nano sol particulate dispersion.This is 1.1: 1 corresponding to protected isocyanate-functional to the mol ratio of oh group.And, sneak into 0.05g concentration and be 50% dibutyl tin laurate (in methyl ethyl ketone) and 0.01g from the ADDID  100 (based on the flow control auxiliary agent of polydimethylsiloxane) of TEGO AG, obtain solid content and be about 50% coating preparation.This mixture is still muddy slightly at first, stirs after 24 hours under the room temperature, obtains transparent coating preparation.
Comparative Examples 2 (non-invention): comprise the solidifying agent of the end capped isocyanate groups of butane oxime and by the SiO of the end capped isocyanate groups modification of butane oxime 2The preparation of Nano sol particulate onepot coating preparation
In order to prepare coating, with the 4.50g solid content is 52.4 weight % (solvents: solvent naphtha, 1-Methoxy-2-propyl acetate (10: 1)), oh group content is that 1.46mmol/g, acid number are the Desmodur  BL3175SN from Bayer (the end capped polymeric polyisocyanate of butane oxime, the end-blocking NCO content 2.64mmol/g) mixing of the many alcohol of acrylate-based coating with the 2.69g of 10-15mgKOH/g.Add the SiO that contain useful butane oxime end capped isocyanate groups modification of 0.75g subsequently according to synthetic embodiment 6 preparations 2Nano sol particulate dispersion.This is 1.1: 1 corresponding to protected isocyanate-functional to the mol ratio of oh group.And, sneak into 0.05g concentration and be 50% dibutyl tin laurate (in methyl ethyl ketone) and 0.01g from the ADDID  100 (based on the flow control auxiliary agent of polydimethylsiloxane) of TEGO AG, obtain solid content and be about 50% coating preparation.This mixture is still muddy slightly at first, stirs after 24 hours under the room temperature, obtains transparent coating preparation.
The preparation of the paint film of embodiment 2-4 and Comparative Examples 2 and 3 and evaluation
The Coatmaster  509MC membrane equipment that slit height is the scraper of 120 μ m that has of Erichsen is originated from employing, and the coating preparation in embodiment 2-4 and Comparative Examples 2 and 3 is distinguished blade coating on sheet glass.Then with the paint film that obtains in air dry oven under 70 ℃ of temperature dry 30 minutes, then under 150 ℃ of temperature dry 30 minutes.The coating that obtains from the coating preparation of embodiment and Comparative Examples visually all is smooth flawless.Use the glossiness of measuring coating from 20 ° of glossmeters of Micro gloss of Byk, be the 160-164 gloss unit for all the coating preparation glossiness in embodiment 2-4 and Comparative Examples 1 and 2.
Measure the scrath resistance of prepared curing coating film with the Peter-Dahn abrasion meter.For this reason, with the areas of heavy 500 grams be the non-woven emery cloths scraping of Scotch Brite  2297 samples 40 times of 45 * 45mm.Before scraping experiment beginning and after finishing, use the glossiness of measuring coating from 20 ° of glossmeters of Micro gloss of Byk respectively.Determine with respect to the loss of initial value glossiness as the scrath resistance measurement result of coating separately:
Coating sample The loss of glossiness
Embodiment 2 28%
Embodiment 3 24%
Embodiment 4 30%
Comparative Examples 2 * 54%
The loss of glossiness in the table 1:Peter-Dahn scraping experiment
*Non-invention

Claims (12)

1. coating preparation (B1), it comprises following component:
A) based on the film-forming resin that contains reactive group (L) of the 20-90 weight % of solid part,
B) based on the coating curing agent that contains reactive functional (H) of the 1-90 weight % of solid part, by this reactive functional, coating curing agent when thermal treatment and the reaction-ity group reaction of film-forming resin (L) make paint solidification,
C) based on the particle (P) of the 0.1-40 % by weight of solid portion; It comprises by the former molecular nuclear that is selected from metallic atom, silicon atom and oxygen atom; Or the nuclear that is formed by silicones; Described particle (P) has at least one protected isocyanate groups on its surface; Thereby this group is eliminated the protectiveness group through heat treatment and is discharged isocyanate-functional; Surpass 50% protected isocyanate groups with the elimination temperature of protectiveness group be lower than the temperature of the functional group reactions of the functional group of film-forming resin (L) and curing agent (H)
D) based on the solvent of the 0-90 weight % of whole coating preparations (B1) or solvent mixture and
E) if desired, other coating composition and additive.
2. the coating preparation (B1) of claim 1, it comprises following component:
A) based on the hydroxyl-functional film-forming resin (L) of the 20-90 weight % of solid part,
B) based on the coating curing agent that contains protected isocyanate groups (H) of the 1-90 weight % of solid part, described isocyanate groups is eliminated the protectiveness group and is discharged the isocyanate functional group through Overheating Treatment,
C) based on the particle (P) of the 0.1-40 % by weight of solid portion; It comprises by the former molecular nuclear that is selected from metallic atom, silicon atom and oxygen atom; Or the nuclear that is formed by silicones; Described particle (P) has at least one protected isocyanate groups on its surface; Thereby this group is eliminated the protectiveness group through heat treatment and is discharged isocyanate-functional; Surpass 50% protected isocyanate groups with the protectiveness group its eliminate the elimination temperature that temperature is lower than in the curing agent (H) the protectiveness group of at least 55% protected isocyanate groups
D) based on the solvent of the 0-90 weight % of whole coating preparations (B1) or solvent mixture and
E) if desired, other coating composition and additive.
3. coating preparation (B2), it comprises following component:
A) based on the film-forming resin that contains reactive group (L) of the 20-90 weight % of solid part,
B) based on the coating curing agent that contains reactive functional (H) of the 1-90 weight % of solid part, by this reactive functional, the reaction-ity group reaction of coating curing agent and film-forming resin (L) makes paint solidification when thermal treatment,
C) based on the particle (P) of the 0.1-40 weight % of solid part; it comprises the nuclear of being made up of the atom that is selected from atoms metal, Siliciumatom and Sauerstoffatom; or the nuclear of forming by silicone resin; described particle (P) has at least one protected isocyanate groups on its surface; this group can be eliminated the protectiveness group and discharge isocyanate-functional through thermal treatment; the elimination temperature that surpasses the protectiveness group that 50% protected isocyanate groups has in the particle (P) is lower than the butane oxime
D) based on the solvent of the 0-90 weight % of whole coating preparations (B2) or solvent mixture and
E) if desired, other coating composition and additive.
4. the coating preparation (B2) of claim 3, it comprises following component:
A) based on the hydroxyl-functional film-forming resin (L) of the 20-90 weight % of solid part,
B) based on the coating curing agent that contains protected isocyanate groups (H) of the 1-90 weight % of solid part, described protected isocyanate groups is eliminated the protectiveness group and is discharged isocyanate-functional through Overheating Treatment,
C) based on the particle (P) of the 0.1-40 weight % of solid part; it comprises the nuclear of being made up of the atom that is selected from atoms metal, Siliciumatom and Sauerstoffatom; or the nuclear of forming by silicone resin; described particle (P) has at least one protected isocyanate groups on its surface; this group can be eliminated the protectiveness group and discharge isocyanate-functional through thermal treatment; the elimination temperature that surpasses the protectiveness group that 50% protected isocyanate groups has in the particle is lower than the butane oxime
D) based on the solvent of the 0-90 weight % of whole coating preparations (B1) or solvent mixture and
E) if desired, other coating composition and additive.
5. the coating preparation (B1) of one of claim 1-4 or (B2), it comprises following component:
A) based on the film-forming resin (L) of the 30-80 weight % of solid part,
B) based on the coating curing agent (H) of the 10-60 weight % of solid part,
C) based on the particle (P) of the 0.5-30 weight % of solid part,
D) based on one or more solvents of whole coating preparations (B1) or 0-80 weight % (B2) and
E) if desired, other coating composition and additive.
6. the coating preparation (B1) of one of claim 1-5 or (B2); wherein particle (P) is by particle (P1) and organosilane (A) reaction are made; described particle (P1) is formed or is made up of silicone resin by the atom that is selected from atoms metal, Siliciumatom, Sauerstoffatom; and have the free hydroxyl official can; described organosilane (A): a) contain at least one hydrolyzable silyl functional or at least one hydroxyl silyl, and b) contains at least one protected isocyanate groups.
7. the coating preparation (B1) of one of claim 1-6 or (B2), wherein use the organosilane (A) of following general formula (I):
(R 1O) 3-n(R 2) nSi-A-NH-C(O)-X (I)
Wherein
R 1For hydrogen, all contain alkyl, cycloalkyl or the aryl of 1-6 carbon atom, carbochain can be by non-conterminous oxygen, sulphur or NR 3Group interrupts,
R 2Be alkyl, cycloalkyl, the aryl or aralkyl that all contains 1-12 carbon atom, carbochain can be by non-conterminous oxygen, sulphur or NR 3Group interrupts,
R 3Be hydrogen, alkyl, cycloalkyl, aryl, aralkyl, aminoalkyl group or aspartate acid ester radical,
X is the protectiveness group, and it is eliminated with the HX form under 60-300 ℃ of temperature, and discharges isocyanate-functional in this process,
A representative contain 1-10 carbon atom difunctionality alkyl, cycloalkyl or aryl and
The value of n is 0,1 or 2.
8. the coating preparation (B1) of one of claim 1-6 or (B2), wherein use the organosilane (A) of following general formula (II):
(R 1O) 3-n(R 2) nSi-A-NR 3-C (O)-NH-Y-(NH-C (O)-X) z(II) wherein
R 1, R 2, R 3, A, X and n be with the definition of mutual-through type in the claim 6 (I),
Y be (z+1)-functional aliphatics or aromatic group and
Z is digital 1-4, is preferably 1 or 2.
9. the coating preparation (B1) of one of claim 6-8 or (B2), wherein particle (P1) mixed oxide, titanium oxide, zirconium white, ferric oxide, silicon oxide and some the silicon valencys that are selected from aluminum oxide, aluminium and other metal and/or silicon carries the silicon oxide compounds of organic radical.
10. the coating preparation (B1) of one of claim 6-8 or (B2), wherein with the silicone resin of following general formula (IV) as particle (P1):
(R 5 3SiO 1/2) e(R 5 2SiO 2/2) f(R 5SiO 3/2) g(SiO 4/2) h(IV) wherein
R 5Be OR 1Sense, hydroxyl-functional, contain the alkyl non-replacement or that halogen, hydroxyl, amino, epoxy group(ing), thiol group, (methyl) acryl or NCO replace of 1-18 carbon atom,
E is the numerical value more than or equal to 0,
F is the numerical value more than or equal to 0,
G is the numerical value more than or equal to 0,
H is at least more than or equal to 0 numerical value and e+f+g+h.
11. the coating preparation (B1) of one of claim 1-10 or (B2), wherein the end capped isocyanate groups of solidifying agent (H) and particle (P) is 0.5-2 to the ratio of the isocyanate-reactive group of film-forming resin (L).
12. the coating preparation (B1) of one of claim 1-11 or (B2) as the purposes of scrath resistance Clear coating or face coat material.
CNA2006800045311A 2005-02-10 2006-02-02 Varnish containing particles with protected isocyanate groups Pending CN101115812A (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102005006187.7 2005-02-10
DE102005006187 2005-02-10
DE102005026699.1 2005-06-09

Publications (1)

Publication Number Publication Date
CN101115812A true CN101115812A (en) 2008-01-30

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111909318A (en) * 2020-08-21 2020-11-10 万华化学集团股份有限公司 Alkyl silyl ether modified hydroxy acrylic emulsion, preparation method and application
CN116851627A (en) * 2023-07-14 2023-10-10 东亚科技(苏州)有限公司 Adhesive for cast aluminum resin and coating for cast aluminum resin sand mold

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111909318A (en) * 2020-08-21 2020-11-10 万华化学集团股份有限公司 Alkyl silyl ether modified hydroxy acrylic emulsion, preparation method and application
CN111909318B (en) * 2020-08-21 2022-07-12 万华化学集团股份有限公司 Alkyl silyl ether modified hydroxy acrylic emulsion, preparation method and application
CN116851627A (en) * 2023-07-14 2023-10-10 东亚科技(苏州)有限公司 Adhesive for cast aluminum resin and coating for cast aluminum resin sand mold
CN116851627B (en) * 2023-07-14 2024-04-12 东亚科技(苏州)有限公司 Coating for cast aluminum resin sand mold

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