CN101099119A - Remote multipoint monitoring and timeline analysis equipment - Google Patents

Remote multipoint monitoring and timeline analysis equipment Download PDF

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CN101099119A
CN101099119A CNA2005800459295A CN200580045929A CN101099119A CN 101099119 A CN101099119 A CN 101099119A CN A2005800459295 A CNA2005800459295 A CN A2005800459295A CN 200580045929 A CN200580045929 A CN 200580045929A CN 101099119 A CN101099119 A CN 101099119A
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利申·左治·巴多缇
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    • GPHYSICS
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    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
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    • G06Q10/06Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
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    • G06Q10/0631Resource planning, allocation, distributing or scheduling for enterprises or organisations
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/32Operator till task planning
    • G05B2219/32009Optimal task allocation between operator and machine
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/32Operator till task planning
    • G05B2219/32015Optimize, process management, optimize production line

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Abstract

The equipment is comprised of three different modules, to wit: control unit (UC), one or more retransmission units (HUBs) and, sensor units (USs) with sensors. Initially, the device is meant for automated, real time analysis of time lines of manufacturing processes where there is interaction between operators and machines in the garment sector. It is also perfectly applicable to any repetitive production process, where there is interaction between people and machines that are not totally automated, and, therefore, the majority of small and medium-sized industrial ventures. A PC (5) is connected to the control unit (UC)(I) that, in its turn, connects to one or more retransmission units (HUBs)(2). Each HUB connects to up to 16 sensor units (USs)(3), capable of receiving input from up to 3 sensors (4), that will be installed on all production machines. The enhancement developed and added to the patent consists in the innovations introduced in it through the algorhythms deployed in the method for remote multipoint monitoring and timeline analysis.

Description

Monitoring of remote multi-point formula and time course analytical equipment
The present invention relates to a kind of " monitoring of remote multi-point formula and time course analytical equipment ", this device is connected on the PC (5), and is made up of three disparate modules, that is: control module (UC), one or more TU Trunk Units (HUB) and, have the sensing unit (US) of standalone sensor.
Monitoring of this remote multi-point formula and time course analytical equipment provide automatic real-time time process analysis for externally mutual manufacturing process between operator and the machine.And when operator and non-fully automatic machine, just refer to the machine that uses in the most middle-size and small-size industrial investment, between the generation reciprocation time this device also can well be applicable to the generation process of any repetition.
Control module (UC) is connected to PC (5) by a contiguous port, and by a network-order of forming by two twisted-pair feeders and the RJ11 connector one or more TU Trunk Units (HUB) of connecting.Each HUB can handle 16 sensing units (US), is installed in the multipotency of each sensing unit of producing on the machine and holds 3 sensors.
Basically, TU Trunk Unit (HUB) provides two ports for elementary network, and one of them port connects control module (UC), and another port is connected to another TU Trunk Unit (HUB) to realize the expansion of network.Simultaneously, this HUB also provides 16 ports to form the two grade network that is connected with sensing unit (US).
The prior art level can provide the machine of carrying out full automatic working for the outside, and is therefore very expensive, uses limited in large-scale industry.
Simultaneously also have the lower machine of automatization level that uses in the industrial investment of middle and small scale, wherein, the operator plays main effect in whole process, and the combination of being operated machine by the operator causes the low of in the whole production process repeatability and repeatability like this.Can not transmit automatic time process analysis data in real time on such device hardware.
For the manual machine or the manual automatic microprocessor control machine of machine combination, need manual data are imported spreadsheet and manual writing time.Output must be analyzed each machine (time course analysis) accurately, and the manual adjustment production line is to avoid producing " bottleneck " or to be the machine generation free time of consume significant.
The time course analysis is represented:
-the plan of raising the efficiency;
-operator number of times and behavioral study;
-equipment and the control of operator's production potential, and inform the result that operator and product supervision are associated with target;
-about the productive target research of the relation of tested parts group and production history;
-the production schedule is improved research.
Brief description of drawings
For the present invention is better understood, the accompanying drawing that provides this remote multi-point formula monitoring and time course analytical equipment below describes in detail, and is as follows:
Fig. 1 is the one-piece construction block diagram of the present invention's " monitoring of remote multi-point formula and time course analytical equipment ".
Fig. 2 is the circuit diagram of control module (UC) part among the present invention's " monitoring of remote multi-point formula and time course analytical equipment ".
Fig. 3 is the detail view of A in middle Fig. 2 control module (UC) circuit diagram of the present invention's " monitoring of remote multi-point formula and time course analytical equipment ".
Fig. 4 is the detail view of B in middle Fig. 2 control module (UC) circuit diagram of the present invention's " monitoring of remote multi-point formula and time course analytical equipment ".
Fig. 5 is the detail view of C in middle Fig. 2 control module (UC) circuit diagram of the present invention's " monitoring of remote multi-point formula and time course analytical equipment ".
Fig. 6 is the detail view of D in middle Fig. 2 control module (UC) circuit diagram of the present invention's " monitoring of remote multi-point formula and time course analytical equipment ".
Fig. 7 is the detail view of E in middle Fig. 2 control module (UC) circuit diagram of the present invention's " monitoring of remote multi-point formula and time course analytical equipment ".
Fig. 8 is the detail view of F in middle Fig. 2 control module (UC) circuit diagram of the present invention's " monitoring of remote multi-point formula and time course analytical equipment ".
Fig. 9 is the detail view of G in middle Fig. 2 control module (UC) circuit diagram of the present invention's " monitoring of remote multi-point formula and time course analytical equipment ".
Figure 10 is the detail view of H in middle Fig. 2 control module (UC) circuit diagram of the present invention's " monitoring of remote multi-point formula and time course analytical equipment ".
Figure 11 is the detail view of I in middle Fig. 2 control module (UC) circuit diagram of the present invention's " monitoring of remote multi-point formula and time course analytical equipment ".
Figure 12 is the detail view of J in middle Fig. 2 control module (UC) circuit diagram of the present invention's " monitoring of remote multi-point formula and time course analytical equipment ".
Figure 13 is the detail view of K in middle Fig. 2 control module (UC) circuit diagram of the present invention's " monitoring of remote multi-point formula and time course analytical equipment ".
Figure 14 is the detail view of L in middle Fig. 2 control module (UC) circuit diagram of the present invention's " monitoring of remote multi-point formula and time course analytical equipment ".
Figure 15 is the detail view of M in middle Fig. 2 control module (UC) circuit diagram of the present invention's " monitoring of remote multi-point formula and time course analytical equipment ".
Figure 16 is the detail view of N in middle Fig. 2 control module (UC) circuit diagram of the present invention's " monitoring of remote multi-point formula and time course analytical equipment ".
Figure 17 is the circuit diagram of TU Trunk Unit (HUB) part among the present invention's " monitoring of remote multi-point formula and time course analytical equipment ".
Figure 18 is the detail view of A in middle Figure 17 TU Trunk Unit (HUB) circuit diagram of the present invention's " monitoring of remote multi-point formula and time course analytical equipment ".
Figure 19 is the detail view of B in middle Figure 17 TU Trunk Unit (HUB) circuit diagram of the present invention's " monitoring of remote multi-point formula and time course analytical equipment ".
Figure 20 is the detail view of C in middle Figure 17 TU Trunk Unit (HUB) circuit diagram of the present invention's " monitoring of remote multi-point formula and time course analytical equipment ".
Figure 21 is the detail view of D in middle Figure 17 TU Trunk Unit (HUB) circuit diagram of the present invention's " monitoring of remote multi-point formula and time course analytical equipment ".
Figure 22 is the detail view of E in middle Figure 17 TU Trunk Unit (HUB) circuit diagram of the present invention's " monitoring of remote multi-point formula and time course analytical equipment ".
Figure 23 is the detail view of F in middle Figure 17 TU Trunk Unit (HUB) circuit diagram of the present invention's " monitoring of remote multi-point formula and time course analytical equipment ".
Figure 24 is the detail view of G in middle Figure 17 TU Trunk Unit (HUB) circuit diagram of the present invention's " monitoring of remote multi-point formula and time course analytical equipment ".
Figure 25 is the circuit diagram of sensing unit (US) part among the present invention's " monitoring of remote multi-point formula and time course analytical equipment ".
Figure 26 is the detail view of A in middle Figure 25 sensing unit (US) circuit diagram of the present invention's " monitoring of remote multi-point formula and time course analytical equipment ".
Figure 27 is the detail view of B in middle Figure 25 sensing unit (US) circuit diagram of the present invention's " monitoring of remote multi-point formula and time course analytical equipment ".
Figure 28 is the detail view of C in middle Figure 25 sensing unit (US) circuit diagram of the present invention's " monitoring of remote multi-point formula and time course analytical equipment ".
Figure 29 is the detail view of D in middle Figure 25 sensing unit (US) circuit diagram of the present invention's " monitoring of remote multi-point formula and time course analytical equipment ".
Figure 30 is the detail view of E in middle Figure 25 sensing unit (US) circuit diagram of the present invention's " monitoring of remote multi-point formula and time course analytical equipment ".
Figure 31 is the detail view of F in middle Figure 25 sensing unit (US) circuit diagram of the present invention's " monitoring of remote multi-point formula and time course analytical equipment ".
Figure 32 is the detail view of G in middle Figure 25 sensing unit (US) circuit diagram of the present invention's " monitoring of remote multi-point formula and time course analytical equipment ".
Figure 33 is the detail view of H in middle Figure 25 sensing unit (US) circuit diagram of the present invention's " monitoring of remote multi-point formula and time course analytical equipment ".
Figure 34 is the detail view of I in middle Figure 25 sensing unit (US) circuit diagram of the present invention's " monitoring of remote multi-point formula and time course analytical equipment ".
Figure 35 is the detail view of J in middle Figure 25 sensing unit (US) circuit diagram of the present invention's " monitoring of remote multi-point formula and time course analytical equipment ".
Figure 36 is the detail view of K in middle Figure 25 sensing unit (US) circuit diagram of the present invention's " monitoring of remote multi-point formula and time course analytical equipment ".
Embodiment
As shown in Fig. 1 to Figure 36, the present invention's " monitoring of remote multi-point formula and time course analytical equipment " has described the basic function structure of being made up of 4 essential parts (1), (2), (3) and (4).These elements are called as with lower member: control module (UC) (1), TU Trunk Unit (HUB) (2), sensing unit (US) (3) and sensor (4).
Hereinafter, control module (1) will be abbreviated as UC (1), and TU Trunk Unit (2) is that HUB (2) and sensing unit (3) are US (3).
The present invention's " monitoring of remote multi-point formula and time course analytical equipment " is made up of data communication network, and this data communication network mainly comprises three different modules: UC (1), HUB (2) and US (3).
UC (1) is the electronic module of a microprocessor control, as shown in Figures 2 and 3, and comprise two communication port, as shown in Fig. 2,6,10 and 13, the effect of this communication port is to connect then according to the order that PC sends, as shown in Figure 1, and to US (3), from these sensors, collect data according to a definite sequence as shown in figure 25, and by the subcommand agreement.
HUB (2) as Fig. 1 and shown in Figure 17, is the electronic module that telecommunication media is judged, and allows UC (1) to be attached thereto and to be connected to any US (3).Basically, HUB (2) has two RS-485 type terminals of preparing for elementary network, connector (2.5.1) with (2.5.2), as shown in figure 21.One of them RS-485 terminal is connected to UC (1), as shown in Figure 6, and RJ45PCI type connector (1.4.1).Another terminal can be connected to another HUB (2) to realize the needs of network expansion.
Each HUB comprises 16 continuous interface drivers of RS-485 in the present invention's " monitoring of remote multi-point formula and time course analytical equipment ", as shown in Figure 17 and Figure 18.Circuit from US (3) has been formed two grade network, and these circuits are connected on the connector (2.1.1).
US (3) as Fig. 1 and shown in Figure 25, is control, an addressable electronic module of microprocessor, and its function is execution monitoring and control program, and based on the subcommand of UC (1) data is fed back to UC (1).
This network structure is " half-duplex " form, i.e. have only a communication direction in the same time period and have only an equipment to transmit, and all communication processs are from UC (1) beginning initialization.All communication processs carry out initialization by UC (1).After receiving by each port and transmitting an order from UC (1), HUB (2) enters waiting status until the information of specific US (3) feedback that receives this order.Therefore, have only a US (3) to respond this order in the time period, in channel, flow congestion can not occur like this.
All interconnecting is to use RS-485 interface and RJ-11 connector, has only between PC (5) and the UC (1) to be connected by RS-232 type interface.
PC (5) is by the RS-232 terminal, is connected on the UC (1) with the fixedly baud rate of a 115.2kbps, shown in Fig. 2,10 and 12; And by the RS-485 terminal, also the fixedly baud rate with 115.2kbps is connected to HUB (2), has formed elementary network, as Fig. 2 and shown in Figure 6.
Fig. 1 has described the one-piece construction block diagram of the present invention " monitoring of remote multi-point formula and time course analytical equipment ".This figure illustrates that this is the network of a data transmission and management, by indication LED lamp and the PC (5) that suitable " user interface " type software is installed, is that the correction of machine and better operator's adaptability send necessary information.
UC (1) among the present invention's " monitoring of remote multi-point formula and time course analytical equipment " is made of the printed circuit board (PCB) of an integrated following element, as shown in Fig. 2 to Figure 16: control module (1) card circuit-Fig. 2, microprocessor controller (1.1)-Fig. 3, crystal oscillator (1.1.1), crystal oscillator (1.1.2), 32k byte random access memory (1.2) and 5V power supply input-Fig. 4, E2PROM storer (1.3) and 3.3V power supply input (1.2.1)-Fig. 5, the continuous interface driver of RS-485 (1.4) and its RJ45PCI connector (1.4.1) and circuit replacement isolating switch (1.4.2)-Fig. 6,5V (1.5) and 3.3V (1.6) voltage stabilizer-Fig. 7, show and liquid crystal LDC connector (1.7)-Fig. 8, real-time clock RTC (1.8) and battery (1.8.1)-Fig. 9 thereof, RS232 (1.9) interface-Figure 10, communication interface LED (1.10) and reply switch (1.11)-Figure 11, expansion connector (1.12)-Figure 12, the continuous interface driver of RS-232 (1.13)-Figure 13, jtag interface connector (1.14)-Figure 14,3.3V power supply input (1.15)-Figure 15, and loudspeaker (1.16)-Figure 16.
In the present invention's " monitoring of remote multi-point formula and time course analytical equipment ", microprocessor controller (1.1) among the UC (1), as shown in Figure 3, receive by connector (1.14), and with PC between communicate by letter by RS-232 continuous drive device (1.13), also communicate with HUB (2) simultaneously by RS-485 continuous drive device (1.4) and RJ45PCI connector (1.4.1) thereof.
When microprocessor controller (1.1) mistake or when picking out mistake, the loudspeaker shown in Figure 16 (1.16) will pipe.
As shown in Figure 5, store the E2PROM storer (1.3) of address code only by microprocessor controller (1.1) special use.
Crystal oscillator (1.1.1) sign frequency of operation.
Use a 12V power supply input on the plate, therefore, go up the different elements of installing, 5V and 3.3V voltage stabilizer are installed, as shown in Figure 7 on the plate in order to start UC (1).
Fig. 8 has described a kind of at terminal (1.7) connection liquid crystal LDC rendering preferences.
Real-time clock-RTC (1.8), and battery (1.8.1)-Fig. 9, represented as its title, be provided for the event recognition in the continuous time section and the real-time time data of efficiency calculation.
Communication interface LED lamp (1.10) provides the visual information about the traffic.
Figure 11 has described a kind of option of replying switch (1.11), and this is replied switch and is used to encourage external command, as, functional switch is used for possible LCD.
Among the present invention's " monitoring of remote multi-point formula and time course analytical equipment ", the program of microprocessor controller (1.1) is under the 3.3V Power Supplies Condition, by jtag interface connector (1.14) loading-Figure 14.
The microprocessor controller of 32k byte static RAM (1.2) is data possible expansions and predicted in storer.
TU Trunk Unit (2) among the present invention's " monitoring of remote multi-point formula and time course analytical equipment ", be HUB, printed circuit board (PCB) by an integrated following element constitutes, extremely shown in Figure 24 as Figure 17: TU Trunk Unit (2) card circuit-Figure 17, RS-485 continuous drive device (2.1) and connector (2.1.1) thereof and power supply comparer (2.1.2)-Figure 18, UC to US communication direction controller (2.2) and US to UC communication direction controller (2.3)-Figure 19, US communication shows LED circuit for lamp (2.4)-Figure 20, RS-485 continuous drive device (2.5) and connector (2.5.1) thereof and (2.5.2)-Figure 21, monostable circuit (2.6) and monostable device (2.6.1) thereof are communicated by letter with UC to US and are shown LED lamp (2.6.2)-Figure 22,3.3V voltage stabilizer (2.7)-Figure 23, integrated circuit decoupling capacitance (2.8)-Figure 24.
Among the present invention's " monitoring of remote multi-point formula and time course analytical equipment ", continuous interface driver of RS-485 (2.1) and connector (2.1.1) thereof allow the intercommunication mutually between HUB (2) and the US (3) thereof shown in Figure 17 and 18.
All communication processs all have UC (1) to carry out initialization.After receiving by each port and transmitting an order from UC (1), HUB (2) enters a stationary state until the information of specific US (3) feedback that receives this order.Therefore, have only a US (3) response command in the time period, in a single channel, congested flow is arranged like this.
The power supply comparer of describing among Figure 18 (2.1.2) is connected to responds specific US (3) on the single channel.
The US communication of describing among Figure 20 shows that the circuit of LED lamp (2.4) is presented at the port of communicating by letter on the US (3) intuitively.
Among the present invention's " monitoring of remote multi-point formula and time course analytical equipment ", continuous interface driver of RS-485 (2.5) and connector (2.5.1) thereof, (2.5.2) are as shown in figure 22, allow UC (1) and miscellaneous part, extend to being connected of two grade network with HUB (2).
Monostable circuit (2.6) and monostable device (2.6.1) thereof are communicated by letter to US (2.6.2) with UC (1) and are shown the LED lamp, realize judging the function of communication path and direction.The 3.3V voltage stabilizer of describing among Figure 23 (2.7) is converted to the 3.3V magnitude of voltage that is used for HUB (2) circuit with power supply input on the plate from 12V.
Contiguous its power supply that the carries input stitch of the integrated circuit decoupling capacitance of describing among Figure 23 (2.8).
Employed US (3) is made of the printed circuit board (PCB) of an integrated following element among the present invention's " monitoring of remote multi-point formula and time course analytical equipment ", extremely shown in Figure 36 as Figure 25: sensor circuit board-Figure 25, microprocessor controller (3.1) and crystal oscillator (3.2)-Figure 26 thereof, signal adapter (3.3) and communication thereof show LED lamp (3.3.1)-Figure 27, E2PROM storer (3.4) and 3.3V power supply input-Figure 28 thereof, the continuous interface driver of RS-485 (3.5) and RJ45PCI connector (3.5.1)-Figure 29 thereof, sensor connector (3.6)-Figure 30, hardware expanding connector-Figure 31, load connector (3.8)-Figure 32, additional source connector (3.9) and circuit replacement isolating switch (3.9.1)-Figure 33, wire jumper (3.10)-Figure 34,3.3V voltage stabilizer (3.11)-Figure 35, dual-colored LED lamp (3.12)-Figure 36.
Among the present invention's's " monitoring of remote multi-point formula and time course analytical equipment " the US (3), microprocessor controller (1) is by connector (3.8) reception program, and shown in figure 32, this controller uses the frequency of operation by crystal oscillator (3.2) definition.
E2PROM storer (3.4), as shown in figure 28, storage sensor address code (4).
The connector of describing among Figure 31 (3.7) is the interface of 12C type, is used to have the final plank of additional firmware or hardware expanding.
The wire jumper of describing among Figure 34 (3.10) also can be called as and stop over, the mutual connection between the expression track.
Sensor described in Fig. 1 (4) is the Hall effect type, and is connected to US (3) by connector (3.6).Figure 27 has described the signal adapter circuit (3.3) that plays the effect of " line noise " filtrator, and noise signal still less is transferred to US (3).LED lamp (3.3.1) among Figure 27 show with sensor between communicate by letter.
US (3) and HUB (2) communicate by the continuous interface driver of RS-485 (3.5), as shown in figure 29, promptly pass through the RJ45PCI connector (3.5.1) of this driver, as shown in figure 30.
The additional supply connector (3.9) that contains circuit replacement isolating switch (3.9.1) is in order to use additional supply after preparing as shown in figure 33.
Wire jumper described in Figure 34 (3.10) is the mutual connection between the track, and 3.3V voltage stabilizer (3.11) as shown in figure 35, offers the voltage that E2PROM storer (3.4) and microprocessor controller (3.1) are fit to.
The dual-colored LED lamp of describing among Figure 36 (3.12) has shown the working condition on the plate.Make when lamp is bright, represented to occur on the plate serious hardware error.
The present invention's " monitoring of remote multi-point formula and time course analytical equipment " has disposed three program modules: read module, process separation and control of product module and Subscriber Interface Module SIM are to realize running.
Read module and hardware interact.According to the change of sensor states, read the data of sensing unit (3), and the rise time record data.
Because be operated in high-speed data-flow and be in charge of all data, so process is separated and control of product module is complicated more module, it is by the separation process and analyze production process, and the data of collecting are converted to information.This is the real function place of this device.This device of this module management is about the work of production line, and be responsible for the location and identification sensing unit US (3) whether working properly.
This module passes through to analyze all processes of data separating of US (3), and uses it for efficiency calculation, and its result will be presented in the user interface software.
Subscriber Interface Module SIM is undertaken alternately by operating (register) and visible information and user, and these information are produced by read module and obtain handling in classification process.
Purpose for reasonable operation the present invention " monitoring of remote multi-point formula and time course analytical equipment " need be provided with a register for all types of machines, as machine, battery, office worker, part etc.
By this software, the process of this device by moving on the read machine allows the automatic generation of product technology table record, as, the sequence of operation that machine is carried out is by standardization.
By the product technology tables of data, make the production line of specific products obtain balance, with the production form of guaranteeing that product is best.
The standard time that provides on the operation technique tables of data, read efficient, and come display graphics by the plan survey sheet with separation module calculating operation person.
Management software can identification each be connected to the US unit of this network, latter's record reads the instruction that result or receiving port send.The sensor and the contactor of part type can be connected on these ports.Externally on the production line, the hall-type sensor that reads the presser feet number of stitch number and activity need make a choice.The information that is obtained by read module is received by US (3), and is transferred to UC (1) forward by HUB.Fetch program is read UC (1), and the information that reads of tissue also compares it with the result that reads who has been stored in the database.Dispose the present invention's " monitoring of remote multi-point formula and time course analytical equipment " similar process of identification of artificial intelligence logic, whether can produce, and carry out the efficiency calculation of all time course analyses and it is stored in SQL database.Move said procedure on server PC, information management, user interface software are taken turns every all products that machine is being produced on the identification production line, and are not operated the person according to the fixing incident of transformation period operation.
By the obtainable result of above information:
The yield-power report of-each operator, group or equipment.The part of producing; Longer or the shorter time of each operating process cost; The number of times of fecund; The number of times of low yield; Comparison between the process, the comparison between the operator (research of number of times and behavior).
-based on the prediction of statistical theory; Product date of payment; The purchase of predetermined production raw material; Point out the production line (people that same efficient is arranged) of efficient the best; Prediction production line bottleneck (in real time); Equipment increases; Reconciliation of inventory (distribution of work and position).
The present invention's " monitoring of remote multi-point formula and time course analytical equipment " is not at automaton, but monitors at various types of machines and workman's automatic production.The information learning that provides from each workman and machine by artificial intelligence, and based on this ensemble of communication provide feasible process improve and line balancing to reach the more optimization of production line.
Based on above content, the invention describes the method that a kind of remote multi-point formula monitoring and time course are analyzed, the definition of the detailed algorithm of each process and method is provided.The improvement that the present invention increased or strengthened is embodied in, by the innovation of the algorithm that is unfolded in remote multi-point formula monitoring and time course analytical approach.
Advised in the report as PI0404926-8, according to the step that once defined, below will become possibility: the detailed yield-power of each operator, group or equipment is reported, comprises the number of parts of production; The longest or the shortest time of each operation cost, the number of times of fecund, not voluminous number of times, the comparison (research of number of times and behavior) between the operation that the operator carries out; The statistical forecast at product date of payment, the production line (people that same efficient is arranged) of efficient the best, production line bottleneck prediction in real time, the increase of place capacity, the balance of product (distribution of work and position) are pointed out in the purchase of predetermined production raw material.
For the clear additional proof of setting forth this instructions as patent of the present invention, below we provide the definition and the sequence of steps of the method for some a kind of remote multi-point formula monitorings that realized as described herein and time course analysis.
For realizing the method for this use specific device, at first need to define physical media, platform or hardware, and based on the basic step order, as, the preparation algorithm on basis, and the result of expectation further, are wanted the behavior, image and the report that obtain.
The algorithm of determining generates thereupon, promptly is the sequence of steps of observing fully according to the scope needs that may run into each different situations or state in the method for production process and monitoring of remote multi-point formula and time course analysis.This is the method that is used to the final products that obtain to expect.
Computer program, i.e. " software " is to be used for the algorithm of manner of execution, is converted to the computer program sequence with a kind of machine programming language that exists at present.
This device itself owing to as the electronic printing circuit, be generally considered to be " hardware ", defined fully and is introduced in original application PI0404926-8.
Extremely shown in Figure 36 as the Fig. 1 among the PI0404926-8, begin to be called as " being used for the device that monitoring of remote multi-point formula and time course are analyzed ", be defined as by a control module (UC) (1) TU Trunk Unit (HUB) (2), sensing unit (US) (3), sensor (4) and PC (5) form.
Described in PI0404926-8, at the algorithm described in claims of the additional proof of this part is to allow signal from sensor (4) to be present in the report and be presented on the display screen of PC, and can allow between user and monitoring of this multipoint mode and the time course analytical approach alternately.
This algorithm is observed to give an order:
A) be used to the symbol that calculates: "+" expression adds; "-" expression subtracts; "/" expression removes; " * " expression is taken advantage of; " ^ " represents index; The remainder of " Mod " expression division.
B) be used for the symbol of comparison: "=" expression equates; ">" greater than; "<" expression less than; "<〉" represent not wait; ">=" expression more than or equal to; "<=" expression is less than or equal to; " No " expression to do not wait similarly, be used in logical expression, changing Boolean.
C) be used for Boolean (logic): " True " expression is true; " False " represents false; " Not True " expression is untrue or false; " Not False " expression is not false or true.
D) be used for language construction: " Unit " representation program unit; " Procedure " or " arguments " expression process of being used to carry out, the latter represents the parameter that transmits, the former is rreturn value not; " function ", " arguments ", " Retum Type " expression has the process of specific return type; " variables " represents state variable; The beginning of " Beginning " expression command block; The end of " End " expression command block; The end of " End unit " representation program unit.
E) be used for repetitive cycling: " As long as<logical expression〉Do " represent that repetitive cycling is true until this logical expression rreturn value; " For<variable〉:=<starting value〉until<end value〉Do " the expression repetitive cycling is up to<variable〉equal end value; " Continue " expression is got back to this round-robin and is begun; " Stop " expression skips to round-robin and finishes.
F) be used for data type: " Integer " expression initial value is the integer number of 0 (zero); " Real " expression initial value is the real number of 0 (zero); The character set of " Text " expression initial value; " Matrix[] " the representing matrix value; " Hex " expression initial value is the sexadecimal number of 0h; " DateTime " expression date and time territory.
G) be used for construction of condition: " if<logical expression〉Then if not " expression is used for the construction of condition that task is carried out.
H) be used for other: " :=" expression attribution value; "; " expression order terminal symbol; The beginning that " implementation " expression structure is carried out; The position of " strSearch " in " Pos (strSearch, str) " expression " str "; " copy (str, beginning, end) " represent to return in beginning and the part in the middle of finishing; The length/size of " str " is returned in " Length (str) " expression; " TextToHex " expression character is to hexadecimal conversion; " HexToText " expression sexadecimal is to the conversion of character; " Val (text) " expression character amount is to the conversion of digital format; In time different of " In_Seconds (date1, date2) " expression " date1 " and " date2 "; " procedureStoreRecord (US, dateTimeBeginning, dateTimeEnd, statusSensor, portSensor, points, presser foot, identifyTask, beginSeparation) " represent to deposit element in to lane database; Present date and time is returned in " NOW " expression; " HexToInteger " expression sexadecimal is counted to the conversion of integer number; " searchShifts (list, index) " represent that the work of returning changes tabulation, wherein first element is the date, and second element is the start time, and element is the concluding time; " minutesToHours " expression with hour the form rreturn value; " searchHistory (sensor, beginningProcess, EndProcess; points, time, timeStandard; processes; processesError, timeMachine) " expression comprises cycle of notice, accumulation point data to the value of database query sensor, time, standard time, process, vicious process and machine time; " Select_Readings (US; elementEnd, processPoints, processPresserFoot; processBeginning; processEnd, processTime, timeMachine) " represent to inquire and read number, accumulation is counted, presser feet, the beginning of process and end, and return machine time as effective suture time; " Select_ProgProduction (US; processPoints; processPresserFoot, processTime) " expression is to the database query production routine and return the production routine code, and this production routine code is programmed with point, presser feet and machine time that must be similar; " Select_Tasks (US, processPoints, processPresserFoot, processTime) " expression return code is that similar task is set up, if do not set up then produce a code automatically; The time of " generateTimeImproductive (US; processBeginning) " expression inquiry low yield, seek the last historical record that generates, and the time of calculating notice among time between this low yield and " processBeginning ", if this duration is greater than 10 seconds then will generate the detailed low yield time in the historical record; " generateHistory (US; processBeginning; processEnd, productionProgrammed, taskIdentified; processPoints; processPresserFoot, processTime, standardPoints; standardPresserFoot, standardTime, mHist_TRT, timeImproductive, effficiencyTimeStandard) " expression generates historical record; this record is for the reading of notification data, and prevents to handle again, reads to be excluded; the renewal of task or production routine makes that they were included in amended averaging time in the next process; " searchElementsSeparation (US, elementEnd) " represent that the searching of ascending order ground does not have separated reading, return sensing unit and processed final element, final element is defined as first record of existing presser feet.

Claims (7)

1. a remote multi-point formula is monitored and the time course analytical equipment, it is traditional device that is manufactured in the type on the printed circuit board (PCB), also comprise PC (5), it is characterized in that: defined a kind of functional technical construction of forming by four essential parts, four essential parts are control module (UC) (1), TU Trunk Unit (HUB) (2), sensing unit (US) (3) and sensor (4).
2. remote multi-point formula monitoring according to claim 1 and time course analytical equipment, it is characterized in that: described control module (1) is by forming alternately with the lower part, microprocessor controller (1.1), crystal oscillator (1.1.1), crystal oscillator (1.1.2), 32k byte random access memory (1.2), E2PROM storer (1.3), the continuous interface driver of RS-485 (1.4), 5V voltage stabilizer (1.5), 3.3V voltage stabilizer (1.6) shows and liquid crystal LDC connector (1.7) real-time clock RTC (1.8), battery (1.8.1), RS-232 interface connector (1.9), communication interface LED lamp (1.10) and reply switch (1.11), expansion connector (1.12), continuous interface driver of RS-232 (1.13) and jtag interface connector (1.14), 3.3V power supply (1.15) and loudspeaker (1.16).
3. remote multi-point formula monitoring according to claim 1 and time course analytical equipment, it is characterized in that: described TU Trunk Unit (2) is by forming alternately with the lower part, the continuous interface driver of RS-485 (2.1), connector (2.1.1), power supply comparer (2.1.2), UC to US communication direction controller (2.2), US to UC communication direction controller (2.3), US communication shows led circuit (2.4), the continuous interface driver of RS-485 (2.5), connector (2.5.1) and (2.5.2), monostable circuit (2.6), monostable device (2.6.1), UC to US communication direction shows LED lamp (2.6.2), 3.3V voltage stabilizer (2.7), integrated circuit decoupling capacitance (2.8).
4. remote multi-point formula monitoring according to claim 1 and time course analytical equipment, it is characterized in that: described sensing unit (3) is by forming alternately with the lower part, microprocessor controller (3.1) and crystal oscillator (3.2), signal adapter (3.3) and communication show LED lamp (3.3.1), E2PROM storer (3.4), the continuous interface driver of RS-485 (3.5), connector RJ45PCI (3.5.1), sensor connector (3.6), hardware expanding connector (3.7), coad connector (3.8), additional source connector (3.9), circuit replacement isolating switch (3.9.1), wire jumper (3.10), 3.3V voltage stabilizer (3.11), dual-colored LED lamp (3.12).
5. a remote multi-point formula is monitored and the time course analytical equipment, it is traditional device that is manufactured in the type on the printed circuit board (PCB), it is characterized in that: plate carries software program and can provide: each operator, and the detailed yield-power of group or equipment is reported, comprises the number of parts of production; Longer or the shorter time of each operation cost, the number of times of fecund, not voluminous number of times, the comparison (research of number of times and behavior) between the operation that the operator carries out; The statistical forecast at product date of payment, the production line (people that same efficient is arranged) of efficient the best, production line bottleneck prediction in real time, the increase of equipment, the balance of product (distribution of work and position) are pointed out in the purchase of predetermined production raw material.
6. according to claim 1,2,3 or 4 described remote multi-point formula monitoring and time course analytical equipments, it is characterized in that: comprise a control module (1), TU Trunk Unit (2), sensing unit (3) and sensor (4), the numerous characteristics of separate equipment, in conjunction with last management software, integrated this monitoring of remote multi-point formula and time course analytical equipment.
7. according to a kind of remote multi-point formula monitoring described in the claim 1,2,3,4,5,6 and the method for time course analysis, it is the method that long-range multipoint mode monitoring of operation and time course are analyzed, it is characterized in that: described a kind of catch the method for handling and showing by the information of managing that reads of algorithm unit;
var
Commands:Array[1..100] Of Array[1..2] Of String; The wound of // command list (CLIST)
Make with fill order
Count:integer;
USfound:string; // located the creation of US tabulation
USfind:string; The creation of // no-fix US tabulation
proxUSfind:integer;
ListUS:Array[1..200] Of Array[1..10] Of String; The tabulation of //US data
command?Result:String;
const
ComStartUC:String=7E FF 55 AA1; // beginning control module
ComReadings:String=7E BO 00 00 '; // read the state of the sensor of US;
ComFind:String=7E E4 '; // orientation sensing unit
ComGreenLedON:String=7E E9 '; // green light is bright;
ComGreenLedOFF:String=7E EA '; // green light goes out;
ComRedLedON:String=7E EB '; // red light is bright;
ComRedLedOFF:String=7E EC '; // red light goes out;
ComRedLedBLINK:String=7E E2 '; // red light dodges;
procedure?main;
Procedure processCommandResult; The return course of // reading order
Procedure findUS; The order of // location US is returned
procedure?addCommand(comando:String;US:Integer);
procedure?delete?Command;
procedure?updateEfficiencyleds;
function?calc_Efficiency(US:Integer;datalnicio,dataTermino:
DateTime):Real;
implementation
{------------------------------------------------------}
{ the task executive routine begins to read and control the visit of continuous communiction }
{------------------------------------------------------}
procedure?Readings.main;
var?iUS,iCount:Integer;
begin
CommandsCount:=0; // command list (CLIST) initialization
ComPort.Open; // open continuous communiction
addCommand(commands,comStartUC,0);
for?iUS:=1?To?200?Do?addCommand(commands,comFind,iUS);//
Unit US200 is sought in simulation
addCommand(commands,comReadings,0);
proxUSfind:=1;
USfound:=″;
USfind:=″;
While True do Begin//infinite loop, program are not carried out with stopping;
if(Now.Minutos?mod?5)=0?Then
begin
updateEfficiencyLeds;
end;
if?commandsCount=0?Then?addCommand(comReadings,iUS);
comport.SendStr(commands[1,1]+strToHex(commands[1,2]));
commandResult:=″;
while(iCount<100)or(comPort.receivingStr)Do
Begin
if?Not(comPort.receivingStr)Then?inc(iCount);
commandResult:=commandResult+comPort.receiveStr;
end;
if?commands[1,1]=comStartUC?do?inicializaUC;
if?commands[1,1]=comReadings?do?processCommandResult;
if?commands[1,1]=comFind?do?findUS;
deleteCommand;
end;
end;
{------------------------------------------------------}
{ returning of indication US searching }
{------------------------------------------------------}
Procedure Readings.findUS; // return the searching of UC
begin
If commandResult=' 06 00 ' Then//return found definite information of US
begin
if?pos(′#′+commands[1,2]+′#′,USfound)=0?Then
begin
USfound:=USfound+′#′+commands[1,2]+′#′;
listUS[val(commands[1,2]),1]:=commands[1,2];//USid;
ListUS[val (commands[1,2]), 2] :=' N '; // help (y/n) '
ListUS[val (commands[1,2]), 3] :=DateTimeToStr (Now); // point
The service time that continues
ListUS[val (commands[1,2]), 4] :=' O '; // quantity
ListUS[val (commands[1,2]), 5] :=DataTimeToStr (Now); // press
The service time that pin continues
ListUS[val (commands[1,2]), 6] :=' O '; The quantity of // presser feet
ListUS[val (commands[1,2]), 7] :=' O '; // gathering
ListUS[val (commands[1,2]), 8] :=' O '; The gathering of // presser feet
listUS[val(commands[1,2]),9]:=DateTimeToStr(Now);//
Start Date
ListUS[val (commands[1,2]), 10] :="; // last process
end;
if?pos(′#′+commands[1,2]+′#′,USfind)<>0?Then
USfind:=copy(USfind,1,pos(′#′+commands[1,2]+′#′,
USfind)-1)+copy(USfind,posCT+commands[1,2]+′#′,
USfind)+2+length(commands[1,2]),length(USfind));
end;
IfcommandResult<〉' O6 00 ' Then/ returns US does not have found indication
begin
listUS[val(commands[1,2]),1]:=′O′;//US?id;
if?pos(′#′+commands[1,2]+′#′,USfind)=0?Then
USfind:=USfind+′#′+commands[1,2]+′#′;
if?pos(′#′+commands[1,2]+′#′,USfound)<>0?Then
USfound:=copy(USfound,1,pos(′#′+commands[1,2]+
′#′,
USfound)-1)copy(USfound,pos{′#′+commands[1,2]+
′#′,
USfound)+2+length(commands[1,2]),length(USfound));
end;
end;
{------------------------------------------------------}
{ data of indication sensor and attention state change }
{------------------------------------------------------}
Procedure Readings.processCommandResult; What // order was read returned
Journey
var?iCont:integer;
US:integer;
points:integer;
pressFoot:integer;
us_pnts_Count:integer;
us_calc_Count:integer;
us_pnts_Hour:DateTime;
us_calc_Hour:DateTime;
us_StartDate:DateTime;
us_pnts_acum:integer;
us_calc_acum:integer;
HourProcess:DateTime;
forcePressFoot:Boolean;
auxUSfind:String;
begin
{------------------------------------------------------}
{ US returns the circulation of the control of processing }
{12345678901234567890123456789}
{00?01?00?00?00?00?00?00?FF?FF?FO?01}
{US?US?P1?P1?P2?P2?P3?P3?TT?TT?It?fails?Sensory?1}
{------------------------------------------------------}
while?length(commandResult)>0?do
begin
If copy (commandResult, 1,1)=' F ' then//read US to fail
addCommand(comFind,hexToStr(copy(commandResult,2,
4)); // attempt to pick up US
commandResult:=copy(commandResult,6,
length(commandResult));
else
begin
US:=hexTolnt(copy(comrnandResult,1,5));
points:=hexTolnt(copy(commandResult,7,5))+
hexTolnt(copy(commandResult,19,5));
pressFoot:=hexTolnt(copy(commandResult,13,5));
us_pnts_Count:=val(listUS[US,4]);
us_calc_Count:=val(listUS[US,6]);
us_pnts_acum:=val(listUS[US,7]);
us_calc_acum:=val(listUS[US,8]);
us_pnts_Hour:=StrToDateTime(listUS[US,3]);
us_calc_Hour:=StrToDateTime(listUS[US,5]);
us_StartDate:=StrToDateTime(listUS[US,9]);
HourProcess:=Now()
If points<〉0 then us_calc_acum:=0; // removing the presser feet of building up will
Have some points
forcePressFoot:=(us_pnts_acum
0)and(em_Segundos(HourProcess,us_pnts_Hour)>120);
{------------------------------------------------------}If
forcePressFoot?Then?Begin
us_calc_Count:=1;
us_calc_Hour:=us_pnts_Hour;
end;
//----------------------------------------------
------------------------------------------------------} point of use and
Stitch record }
{------------------------------------------------------}
forcePressFoot:=(forcePressFoot)or((us_calc_Count>0)
and(us_acum_points>2)and(points>O));
forcePressFoot:=(forcePressFoot)or((us_calc_Count>0)and
(us_acum_points>2));
The element of If forcePressFoot Then Begin//write acknowledgement
writeRegister(US,us_StartDate,us_calc_Hour,′U′′C′,
Us_acum_points, s_calc_Count, True, True); // be that new process proposes day
Phase
ListUS[US, 9] :=DateTimeToStr (us_calc_Hour); // Start Date
LiStUS[US, 6] :=' O '; // presser feet quantity
LiStUS[US, 7] :=' O '; // gathering
LiStUS[US, 5] :=DateTimeToStr (us_calc_Hour); // presser feet uses
The signature of time is confirmed
End; The work of // sensor and stopping to generate reads data log
If(points=0)and(us_pnts_Count>0)Then?Begin
//---------------------------------------------
writeRegister(US,us_pnts_Hour,HourProcess,′L′,′P′,
us_pnts_Count,
us_calc_Count,False,False);
//--------------------------------------------
ListUS[US, 7] :=str (us_acum_points+us_pnts_Count); // gathering
LiStUS[US ' O '; // quantity
ListUS[US, 3] :=DateTimeToStr (HourProcess); During // last process
Between signature confirm;
end;//--------------------------------------------
Sensor stops, and generates the inertia time keeping
//------------------------------------------------
If(pointso?0)and(us_pnts_Count=0)Then?Begin
//------------------------------------------------
writeRegister(US,us_pnts_Hour,HourProcess,′D′,′P′,
us_pnts_Count,us_calc_Count,False,False);
/-----------------------------------------
ListUS[US, 3] :=DateTimeToStr (HourProcess); // last process
The signature of time is confirmed;
If?us_acum_points=0ThenlistUS[US,9]:=
DateTimeToStr (HourProcess); // Start Date
end;
The convergence point when change of // sensor states does not exist
if(points<>0)Then?listUSfUS,]tr(us_pnts_Count+points);
// quantity
commandResult:=copy(commandResult,25,
length(commandResult));
end;
end;
{--------------------------------------------}
{ increasing the circulation that order continues to read }
{--------------------------------------------}
addCommand(comReadings,0);
{--------------------------------------------}
{ attempt to seek the US} that does not find
{--------------------------------------------}
for?iCont:=1?To?4?do
begin
auxUSfind:=copy(USfind,proxUSfind+1,length(USfind));
US:=copy(auxUSfind,1,pos(′#′,auxUSfind)-1);
addCommand(comFind,val(US));
proxUSfind:=pos(′#,auxUSfind)+1;
if?proxUSfind>length(USfind)then?proxUSfind:=1;
end;
{--------------------------------------------}
end;
{--------------------------------------------}
procedure?Readings.addCommand(comando:String;US:Integer);
begin
commandsCount:=commandsCount+1;
commands[commandsCount,1]:=comando;
commandsfcommandsCount,2]:=str(US);
end;
{-------------------------------------------}
procedure?Readings.deleteCommand;
var?iCount:integer;
begin
for?iCount:=2?To?commandsCount?Do
begin
commands[iCount-1,1]:=commands[iCount,1];
commands[iCount-1,2]:=commands[iCount,2];
end;
commands[comnnandsCount,1]:=″;
commands[commandsCount,2]:=″;
commandsCount:=commandsCount-1;
end;
{--------------------------------------------}
{ for the calculating of hour target efficiency, the efficient of the data LED lamp that in US, proposes }
{--------------------------------------------}
procedure?Readings.updateEfficiencyLeds;
var?iCont:Integer;
dateEnd:DateTime;
dateStart:DateTime;
US:Integer;
efficiency:Real;
begin
//-----------------------------------------------
Beginning that // efficiency calculation is carried out and the definition of Close Date
//-----------------------------------------------
dateEnd:=Now();
dateStart:=Now();
if?dateStart.Hour<=StrToTime(′O1:00:00′)Then?dateStart.
Hour:=′00:00:00′
Else?dateStart.Hour:=dateStart.Hour-′01:00:00′;
for?iCont:=1?To?200?Do
begin
US:=val(listUS[iCont,1]);
if?US=0?Then?continue;
efficiency:=calc?Efficiency(US,dateStart,dateEnd);
if?efficiency<=0?Then
begin
addCommand(comRedLedOFF,US);
addCommandCcomGreenLedOFF,US);
end
else?If?efficiency>70?Then
begin
addCommand(comRedledOFF,US);
addCommand(comGreenLedON,US);
end
else?If?efficiency>50?Then
begin
addCommand(comGreenLedON,US);
addCommandCcomRedLedON,U?S);
end
Else
Begin
addCommand(comGreenLedOFF,US);
addCommand(comRedledON,US);
end;
end;
//-------------------------------------------------
end;
------------------------------------------------} { the data computing efficient of notice }
{------------------------------------------------}
function?calc_efficiency(US:Integer;dateStart,dateEnd:
DateTime):Real;
var?iHorario:integer;
stringDate:String;
StartlnMinutes:Integer;
endlnlWinutes:Integer;
StartProcess,endProcess:DateTime;
processEfficiency,pointsSegundo,metaPoints:Currency;
time_Process:Currency;
timeStandard:Currency;
timeMachine:Currency;
timeWork:Integer;
points?Integer;
process:Integer;
processErrors:Integer;
listSchedules:Array?Of?Array[1..3]Of?String;
ilistSchedules:Integer;
begin
points:=0;
process:=0;
processErrors:=0;
time_Process:=0;
timeStandard:=0;
timeMachine:=0;
timeWork:=0;
findTurns(listSchedules,ilistSchedules);
For?iHorario:=0?To?ilistSchedules?Do
Begin
stringDate:=listSchedules[iHorario,1];
StartlnMinutes:=val(listSchedules[iHorario,2]);
endlnMinutes:=val(listSchedules[iHorario,3]);
StartProcess:=strToDateTime(stringDate)
minutosToHour(StartlnMinutes);endProcess:=strToDateTime(strin
gDate)+minutosToHour(endlnMinutes);
{------------------------------------------------}timeWork:=timeWork
+(endlnMinutes-StartlnMinutes);
//--------------------------------------------------//
// searching notice day internal procedure value in database //
//--------------------------------------------------//
findProcess(US,StartProcess,endProcess,points,time_Process,
timeStandard,process,processErrors,timeMachine);
end;
//--------------------------------------------------//
If timeWork=0 Then result:=-5//disengaging order of work
Else if (time_Process<=0) or (timeStandard<=0) Then result:=0//cycle
Interior no work;
Else?Begin
processEfficiency:=(timeStandard/time_Process)*100;
pointsSegundo:=points/timeJProcess;
metapoints:=(pointsSegundo*100)/(processEfficiency);
result:=(points/(metapoints*((timeWork*60)
*percentualConcessao)))*100;
end;
//--------------------------------------------------//
end;
end?unit.
//--------------------------------------------------
Separation?process
Similar any affirmation and the conversion that is about to produce the data of collecting in the information of power
unit?separation;
var?US:Integer;
finalElement:Integer;
processpoints:Integer;
processPressFoot:Integer;
processStart:DateTime;
processEnd:DateTime;
processTime:Real;
programmedProduction:Integer;
procedure?separationProcess;
implementation
procedure?separation.main;
begin
while?True?do
begin
findSeparations(US,finalElement);
separationProcess;
end;
end;
procedure?separation.separationProcess;
var?timeUnproductive:Integer;
EfficiencyTimeStandard:Real;
timeMachine:Real;
begin
{--------------------------------------------------}
timeMachine:=0;
taskldentified:=0;
{--------------------------------------------------}
select_Readings(US,finalElement,processpoints,processPressFoot,
processStart,processEnd,processTime,timeMachine);
programmedProduction:=findProgrammedProduction(US,
processpoints,processPressFoot,processTime,standardTime,
standardpoints,standardPressFoot);
{--------------------------------------------------}
{When?to?locate?hanging?programmings?and?some?to?coincide?with?the
points?and?to?presser?foot,validates?the?process}
{--------------------------------------------------}
If?programmed?ProductionoO?Then
updateProgrammedProduction(programmedProduction,processEnd)
else?taskldentified:=Select_Tasks(US,processpoints,processPressFoot,
processTime);
{it?generates?description?for?the?task?or?similar?operation}
timeUnproductive:=generateTimeUnproductive(US,processStart);
EfficiencyTimeStandard:=(standardTime/processTime)*100;
generates_description(US,processStart,processEnd,
programmedProduction,taskldentified,processpoints,processPressFoot,
processTime,
standardpoints,standardPressFoot,standardTime,timeMachine,
timeUnproducti?ve,efficiencyTimeStandard);
end;
end?unit.
Control?unit
It?receives?the?commands?sent?by?the?serial?door?and?it?repasses?them?for
the?Sensory?Units.
{Initial?data:
UC:Abbreviation?of?control
unit.US:Abbreviation?of?sensory?unit.
P1:Abbreviation?Port?1.
P2:Abbreviation?Port?2
P3:Abbreviation?Port?3.
commandReceiveSeria!:Used?function?to?catch?the?data?that?had
been?sent?ofthe?serial?door?of?the?computer?for?the?UC.This?function
does?not?have?body,therefore?they?are?interruptions?of?the
microcontroller?and?are?fed?by?it.
commandTransmitSerial:Used?function?to?transmit?the?data?of?the
UC?for?the?serial?door?of?thecomputer.This?function?does?not?have
body.therefore?they?are?interruptions?of?the?microcontroller?and?are?fed
by?it.
commandReceiveNetwork:Used?function?to?catch?the?data?that
had?been?sent?of?the?net?of?the?US?for?the?UC.This?function?does?not
have?body,therefore?they?are?interruptions?of?the?microcontroller?and
are?fed?by?it.
commandTransmitNetwork:Used?function?to?transmit?given?of?the
UC?for?net?of?the?US.This?function?does?not?have?body,therefore?they
are?interruptions?of?the?microcontroller?and?are?fed?by?it
timeOut:All?transmission?has?a?time?of?reply?return,if?the?time?to
finish?the?function?timeOut?will?be?called?by?the?function
commandTransmitNetwork.
}
var?countErrors:integer;
countErrorsUC:integer;
ledTransmit:string:=OFF;
ledReceive:string:=′OFF 1
while?true?do
begin
case?commandReceiveSerial?do
startUC:
startUCO;
break;
′restartUS 1:
restartUS(sensora);
break;
′write?1?P1′:
commandTransmitNetwork:=commandReceiveSerial;
break;
′writeOPT:
commandTransmitNetwor^commandReceiveSerialO);
break;
′write?1?P2 1:
commandTransmitNetwork(commandReceiveSerial());
break;
′wπteOP2′:
commandTransmitNetwork(commandReceiveSerial());
break;
′write?1?P3′:
commandTransmitNetwork(commandReceiveSerial());
break;
′writeOP3′:commandTransmitNetwork(commandReceiveSerial());
break;
ReadCountPI′:commandTransmitNetwork(commanclReceiveSerial());
break
ReadCountPZ:commandTransmitNetwor^commandReceiveSerialO);
break;′readCountP3′:
commanclTransmitNetwork(commanclReceiveSerial());
break;
′configurePI?Out 1:
commandTransmitNetwork(commandReceiveSerial())
break;
′coπflgurePI?In 1:
commandTransmitNetwor^commandReceiveSerialO);
break;
′configureP2Out′:
commandTransmitNetwork(commandReceiveSerial());
break;
′configureP2ln′:commandTransmitNetwork(commandReceiveSerial());
break;
′configureP3Out′:
commandTransmitNetwork(commandReceiveSeriat());
break;
′configureP3ln′:commandTransmitNetwork(commandReceiveSerial());
break;
′configurePI?Up′:
commandTransmitNetwork(commandReceiveSeriat());
break;
′configurePI?Down 1:
commandTransmitNetwork(commandReceiveSerfal());
break;
′configureP2Up′:
commandTransmitNetwork(commandReceiveSerial());
break;
′configureP2Down′:
commandTransmitNetwork(commandReceiveSerial());
break;
′configureP3?Up′:
commandTransmitNetwork(commandReceiveSθrial());
break;
′configureP3?Down′:
commandTransmitNetworkfcommandReceiveSerialQ);
break;
YeadCountErrors 1:
commandTransmitNetwor^commandReceiveSβrialO);
break;
′clearCountErrors 1:
commandTransmitNetwork(commandReceiveSerial());
break;
′readCountErrorsUC:readCountErrorsUC;
break;
′clearCountErrαrsUC1:clearCountErrorsU?C;
break;
OnBlinkLeds 1:commandTransmitNetwork(commandReceiveSerialO);
break;
OffBfinkLeds 1:commandTransmitNetwork(commandReceiveSerial());
break;
ONLedi′:commandTransmitNetwor^commandReceiveSerialO);
break;
OFFLedi′:commandTransmitNetwor^commandReceiveSerialO);
break;
ONLedZ:commandTransmitNetwork(commandReceiveSerial());
break;
OFFLθd2′:
commandTransmitNetwor^commandReceivθSerialO);
break;
′specif?icPoll′:commandTransmitNetwor^commandReceiveSerialO);
break;
′genericPoll′:commandTransmitNetwor^commandReceiveSerialO);
break;
′readCountAIIUS 1:
commandTransmitNetworkfcommandReceiveSerialO);
break;
end;
// beginning UC
procedure?startUC;
begin
CountErrorsUC:=0;
CountErrors:=0;
blinkLedReceive;
blinkLedTransmit;
presentation;end;
function?commandTransmitSerial();
function?commandReceiveSeriai();
function?commandTransmitNetworkUSO;
function?commandReceiveNetworkUSO;
procedure?blinkLedTransmit;
begin
OnLedTransmit;OffLedTransmit;
end;
procedure?blinkLedReceive;
begin
ONLedReceive;
OFFLedReceive;
end;procedure?OnLedTransmit;
begin?ledTransmit:= 1ON 1;end;
procedure?OffLedTransmit;
begin?ledTransmit:=OFF;
end;
procedure?ONLedReceive;
begin?ledReceive:=ON 1
end;
procedure?OFFLedReceive;
begin?ledReceive:= 1OFF 1
end;
procedure?timeOut;
begin?inc(CountErrors);
end;
procedure?presentation;
begin
commandTransmitSerialCSiSTEMA?DE?MONITORAMENTO 1);
commandTransmitSerial(TS?TECNOLOGIA?E?SISTEMA?REV.1.0′);
end;
procedure?leCountErrorsUC;
begin?commandTransmitNetwork(CountErrorsUC);
end;
procedure?limpaCountErrorsUC;
begin?commandTransmitNetwork(CountErrorsUC);
end;
Sensory?Units
It?receives?the?commands?sent?by?the?Control?unit,treats?the?command
and?it?returns?the?data?for?the?Control?unit
{Initial?Data:
UC:
Abbreviation?of?control?unit.US:
Abbreviation?of?sensory?unit.
commandReceiveNetwork:Used?function?to?catch?the?data?that?had
been?sent?of?the?net?of?the?US?for?the?UC.This?function?does?not?have
body,therefore?they?are?interruptions?of?the?microcontroller?and?are?fed
by?it.
commandTransmitNetwork:Used?function?to?transmit?given?of?the?UC
for?net?of?the?US.This?function?does?not?have?body,therefore?they?are
interruptions?of?the?microcontroller?and?are?fed?by?it.
interruptionSensorX:Functions?to?make?the?increment?of?the
accountants?of?sensor?X(1,2?or?3),they?are?interruptions?of?the
microcontroller.When?to?occur?an?interruption?returns?a?value?boolean
with?current?state?froom?the?interruption?true?or?falsifies;
writeXPY:It?writes?Y(1?or?0)in?door?X(1,2?or?3)when?it?will?be
defined?as?exit.
} // variable
var?cσuntPorti:integer;
countPort2:integer;
countPort3:integer;
Porti:string:= 1ENTRADA 1
Port2:string:= 1ENTRADA 1
Port3:string:= 1ENTRADA 1;Ied?1:string:=OFF;
Ied2:string:=OFF′;
// system constant
const
USid:integer:=1;
while?true?do
begin
If?US=USid?then?begin′find 1:find(US);
break;
′writeiPf:
if?Port1=OUT 1?then?commandTransmitNetwork:=
commandReceiveSerial;
else
commandTransmitNetwork:=″FAILURE 1
break;
′writeOPT:
if?Port1=OUT?then
commandTransmitNetwork(commandReceiveSerial());
else
commandTransmitNetwork:=′FAILURE 1
break;
′write1?P2′:
if?Port2=′OUT?then
commandTransmitNetwork(commandReceiveSerialO);
else
commandTransmitNetwork:=′FAILURE′;
break;
writeOP2′:
if?Port2=OUT?then
commandTransmitNetwork(commandReceiveSerial());
else
commandTransmitNetwork:=′FAILURE 1
break;
write?1?P3′:ifPort3=′OUTthen
commandTransmitNetwork(commandReceiveSerial());
else
commandTransmitNetwork:=′FAILURE′;
break;
′writeOP3′:if?Port3=OUT?then
commandTransmitNetwork(commandReceiveSeriatO);
else
commandTransmitNetwork:=′FAILU?RE′;
break;
′readAIICounts′:readAIICounts;
break;
YeadCountPf:readCountPI;
break;
VeadCountP2′:readCountP2;
break;
′readCountP3′:readCountP3;
break;
′configurePIOUT:configurePIOUT;
break;
′configurePI?In′:confJgurePI?In;
break;
′configureP2OUT:configureP2OUT;
break;
′configureP2ln′:configureP2ln;
break;
′configureP3OUT:
configureP3OUT;
break;
′configureP3ln′:configureP3ln;
break;
′coπfigurePIUP′:configurePI?UP;
break;
′configurePIDOWN 1:configurePIDOWN;
break;
′configureP2UP′:configureP2UP;
break;
′configureP2DOWN′:configureP2DOWN;
break;
′configureP3UP′:configureP3UP;
break;
′configureP3?DOWN′:configureP3DOWN;
break;
YeadCountErrors′:readCountErrors;
break;
′clearCountErrors′:clearCountErrors;
break;
ONblinkLeds 1:
ONblinkLeds;
break;
OFFblinkLeds 1:
OFFblinkLeds;
break;ONLedT:
ONLecH;break;
OFFLedf:
OFFLedi;break;
ONLedZ:
ONLed2;break;
OFFI_ed2′:
OFFLed2;break;
Reading of // port statistics
if?interruptionSensori()=true?then
begin
countPorti:=countPorti+1;
end;
if?interruptionSensor2()=true?then
begin
countPort2:=couπtPort2+1;
end;
if?interruptionSensor3()=true?then
begin
countPort3:=countPort3+1;
end;
end;
end;
The interruption of // port
function?interruptionSensor1():boolean;
function?interruptionSensor2():boolean;
function?interruptionSensor3():boolean;
// network communicating function
procedure?commandTransmitNetworkUS;
procedure?commandReceiveNetworkUS;
// to port write 0 or 1
procedure?write1?P1;
procedure?writeOPI;
procedure?writel?P2;
procedure?writeOP2;
function?writel?P3;
function?writeOP3;
// read port number
procedure?readAIICounts;
begin
commandTransmitNetworkUS(readCountPIQ);
commandTransmitNetworkUS(readCountP2());
commandTransmitNetworkUS(readCountP3());
end;
procedure?readCountPI;
begin
commandTransmitNetworkUS(countPI);
end;
procedure?readCountP2;
begin
commandTransmitNetworkUS(countP2);
end;
procedure?readCountP3;
begin
commandTransmitNetworkUS(countP3);
end;
The I/O configuration of // port working pattern
procedure?configurePIOUT;
procedure?configurePI?In;
procedure?configureP2OUT;
procedure?configureP2ln;
procedure?configureP3OUT;
procedure?configureP3ln;
Rising that // port changes or drop edge configuration
procedure?configurePf?UP;
procedure?configurePI?DOWN;
procedure?configureP2UP;
procedure?configureP2DOWN;
procedure?confrgureP3UP;
procedure?configureP3DOWN;
// miscount number
Procedure readCountErrors; // read error number
begin
commandTransmitNetworkUS(countErrors);
end;
Procedure clearCountErrors; // remove wrong number
begin?cσuntErrors:=0;
end;
The processing of // light emitting diode
procedure?ONblinkLeds;
begin
blinkLeds:=ON 1
commandTransmitNetworkUS(′OK′);
end;
procedure?OFFblinkLeds;
begin
blinkLeds:=OFF;
commandTransmitNetworkUS(′OK′);
end;
procedure?ONLedi;
begin?Ied1:= 1ON 1
commandTransmitNetworkUS(′OK′);
end;
procedure?OFFLedi;
begin
lech:=OFF 1
commandTransmitNetworkUS(OK′);
end;
procedure?ONLed2;
begin
Ied2:=ON 1
commandTransmitNetworkUS(OK′);
end;
procedure?0FFLed2;
begin
Ied2:=OFF 1
commandTransmitNetworkUS(OK′);
end;
procedure?find;
begin
commandTransmitNetworkUS(OK′);
end;
CNA2005800459295A 2004-11-11 2005-11-11 Remote multipoint monitoring and timeline analysis equipment Pending CN101099119A (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
BRC10404926-8A BRPI0404926C1 (en) 2004-11-11 2004-11-11 method of doing multipoint remote monitoring and chronoanalysis
BRPI04049268 2004-11-11
BRC104049268 2005-11-10

Publications (1)

Publication Number Publication Date
CN101099119A true CN101099119A (en) 2008-01-02

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BR (1) BRPI0404926C1 (en)
WO (1) WO2006050593A2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105986342A (en) * 2015-02-15 2016-10-05 无锡市云可电子有限公司 Intelligent yarn monitoring device
CN108270129A (en) * 2016-12-30 2018-07-10 泰科电子(上海)有限公司 Connector
CN112639639A (en) * 2018-08-06 2021-04-09 西门子股份公司 Adaptive repeater for industrial communications

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100786716B1 (en) 2006-07-31 2007-12-21 전자부품연구원 Device for system setting in a sensor network having a multiple sensor node
CN109609961B (en) * 2018-12-20 2019-12-13 广州从化精密钣金制造有限公司 automatic pretreatment system and method for metal plate
TWI747665B (en) * 2020-12-16 2021-11-21 高林股份有限公司 Sewing stabilization apparatus and method of sewing stabilization

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01229823A (en) * 1988-03-04 1989-09-13 Murata Mach Ltd Production control system in spinning factory
DE59209902D1 (en) * 1991-01-23 2001-06-13 Rieter Ag Maschf A system with a process control computer
DE4319485C2 (en) * 1993-06-11 1996-05-23 Zinser Textilmaschinen Gmbh Control device for a spinning machine
DE10153457B4 (en) * 2001-10-30 2015-07-16 Rieter Ingolstadt Gmbh Textile machine having a plurality of processing stations and communication method therefor

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105986342A (en) * 2015-02-15 2016-10-05 无锡市云可电子有限公司 Intelligent yarn monitoring device
CN108270129A (en) * 2016-12-30 2018-07-10 泰科电子(上海)有限公司 Connector
CN112639639A (en) * 2018-08-06 2021-04-09 西门子股份公司 Adaptive repeater for industrial communications

Also Published As

Publication number Publication date
WO2006050593A2 (en) 2006-05-18
WO2006050593A3 (en) 2006-08-24
BRPI0404926A (en) 2006-06-27
BRPI0404926C1 (en) 2006-08-08

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