CN101095507B

CN101095507B - Method for producing assembled bionic dried meat and the products thereof

Info

Publication number: CN101095507B
Application number: CN2007100091890A
Authority: CN
Inventors: 吕峰; 林勇毅; 郑明锋
Original assignee: Fujian Agriculture and Forestry University
Current assignee: Fujian Agriculture and Forestry University
Priority date: 2007-07-06
Filing date: 2007-07-06
Publication date: 2010-08-25
Anticipated expiration: 2027-07-06
Also published as: CN101095507A

Abstract

The invention relates to a method for producing complex bionic dried meat and the relevant product. It takes cooked dried meat powder, textured vegetable protein and edible fiber as main raw material, employs compound gelatin and dietary fatty and meat flavoring agent. The optimal ratio between cooked dried meat and textured vegetable protein and dietary fiber is 6.5: 3.5, the ratio between textured vegetable protein and edible fiber is 2: 1, the optimal amount of compound gelatin and edible fatty is 10% and 8%, and optimal pressure for shaping is 15kN. The invention is characterized by increased nutrition value, reduced cholesterol content, natural meat taste and increased economic benefit.

Description

The production method of assembled bionic dried meat and product

Technical field

The present invention relates to meat product processing method and product in the light industry, particularly relate to the production method and the product of assembled bionic dried meat.

Background technology

Jerky, jerky etc. are the typical case representatives of Chinese traditional meat products, and traditional jerky processing method is a raw meat, through put, precook, cut, halogen boils, drying and dehydrating forms again, but the broken end generation of many jerkys is arranged in cutting process.How to fully utilize the broken end of jerky of low value, improve its economic value added to greatest extent, the maximization that realizes the utilization of resources is the urgent important topic that the dried meat product processing industry faces, particularly utilize muscle protein to be primary raw material, the method and the goods of the artificial jerky of Development and Production nutrient combination type in the broken end of jerky of thermal denaturation.

Summary of the invention

The objective of the invention is with the broken end of jerky is main material, vegetable protein, dietary fiber and the plural gel agent selecting and determine to suit, adopt combination technique that animal/vegetable protein is carried out the allotment combination of science, institutional framework and texture such as the coherency of improvement combination jerky, adherence, chewiness; Produce the product that is of high nutritive value and has healthy functions.

The objective of the invention is to realize as follows: it is aided with flavouring such as plural gel preparation, edible oil and fat and meat flavor agent to be main material with cold cuts dry crushing end, textured vegetable protein, dietary fiber, adopts combination technique to make assembled bionic dried meat.Main Recipe is as follows:

1, the prescription of assembled bionic dried meat such as following table 1

The prescription of table 1 assembled bionic dried meat

2, the technological process of production of assembled bionic dried meat such as accompanying drawing

A, cold cuts dry crushing end

B, vegetable protein, dietary fiber rehydration are beaten pine, and roasting is fried;

C, spicing agent, gel dissolve, plural gel solution;

D, A, B, C are mixed, allotment, the stand dish, moulding, baking rolls, pelletizing, oven dry, cooling, packing, finished product.

Rehydration, beat pine: respectively earlier with vegetable protein, dietary fiber rehydration 1-2 hour, make that it is fully moistening, it is soft to expand, machinery is beaten pine then, requires filament to separate as far as possible, and controls and make it have suitable length and fineness degree.

Bake and fry: add grease in proportion and fry filament, remove moisture, and promote filametntary abundant separating with the slow fire roasting, sallow until filament, and the burnt odor smell is arranged.

Colloidal sol: for making the abundant hydration swelling of gel, form the sol solution of homogeneous, should shift to an earlier date heating in 1-2 hours, make flavor enhancement, essence, gel fully dissolve, dissolve.

Mix: in proportion the broken end of jerky, filament are fully mixed, filament and digested tankage particle are mixed, add colloidal sol then and mix, broken end of the jerky that mixes and filament mixture are well dispersed in the colloidal sol body.

Moulding: with the mixed raw materials sabot, shakeout and make evenly closely, thickness is the meat embryo of 0.8-1cm.

Baking: temperature adopts about 75 ℃ bakings 4 hours, makes the basic hardening typing of combination jerky;

Roll: adopt roller, roll, make the quality of combination jerky tightr, possess certain rigidity and chew head with the pressure of 13-20kN.

Pelletizing: when first section oven dry of combination meat embryo finishes, finalize the design almost, but not hard the time, be cut into the meat grain of 0.8-1cm3 as requested.

Oven dry: the meat grain after cutting, bake out temperature are controlled at about 60 ℃, till jerky moisture≤18%.

The production method of above-mentioned assembled bionic dried meat is added one microwave disinfection, to extend the shelf life before can cooling off after oven dry.

The production method of above-mentioned assembled bionic dried meat, it is 6.5:3.5 that proportioning is optimized with vegetable protein, dietary fiber mixture in its cold cuts dry crushing end, vegetable protein is about 2:1 with the ratio of dietary fiber in vegetable protein, the dietary fiber mixture; Plural gel agent, edible oil and fat are optimized addition and are respectively 10%, 8%, and it is 15kN that pressure is optimized in moulding.

The assembled bionic dried meat that adopts the present invention to produce, with cold cuts dry crushing end is raw material, science interpolation textured vegetable protein, dietary fiber, plural gel preparation are made, not only make the animal/vegetable protein nutrition complement, improve its nutritive value and healthy functions, and the reduction cholesterol, but also possess the quality and the mouthfeel of natural jerky meat fiber.

Description of drawings

The technological process of production figure of assembled bionic dried meat

The specific embodiment

Adopt above-mentioned 2 technology by material combination, can produce the bionic dried meat that closes of the quality that possesses natural jerky meat fiber and mouthfeel as following table 2

Table 2 assembled bionic dried beef material combination

Claims

1. the production method of assembled bionic dried meat is a main material with cold cuts dry crushing end, textured vegetable protein, dietary fiber, is aided with plural gel preparation, edible oil and fat and meat flavor agent flavouring, adopts combination technique to make assembled bionic dried meat; It is characterized in that:

(1) in the prescription of assembled bionic dried meat: calculate with main material 100%, wherein cold cuts dry crushing end is 40%～70%, vegetable protein is 40%～20%, dietary fiber is 20%～10%; Auxiliary material is that benchmark calculates with the main material gross weight, and wherein edible oil and fat are 2%～10%, the plural gel agent is 2%～15%, the meat flavor agent is 1%～5%, flavoring is 1%～7%;

(2), the technological process of production of assembled bionic dried meat is:

A, cold cuts dry crushing end

C, spicing agent, gel dissolve, plural gel solution;

D, A, B, C are mixed, allotment, the stand dish, moulding, baking rolls, pelletizing, oven dry, cooling, packing, finished product;

Rehydration, beat pine: respectively earlier with vegetable protein, dietary fiber rehydration 1-2 hour, make that it is fully moistening, it is soft to expand, machinery is beaten pine then, requires filament to separate as far as possible, and controls and make it have suitable length and fineness degree;

Bake and fry: add grease in proportion and fry filament, remove moisture, and promote filametntary abundant separating with the slow fire roasting, sallow until filament, and the burnt odor smell is arranged;

Colloidal sol: for making the abundant hydration swelling of gel, form the sol solution of homogeneous, should shift to an earlier date heating in 1-2 hour, make flavor enhancement, essence, gel fully dissolve, dissolve;

Mix: in proportion the broken end of jerky, filament are fully mixed, filament and digested tankage particle are mixed, add colloidal sol then and mix, broken end of the jerky that mixes and filament mixture are well dispersed in the colloidal sol body;

Moulding: with the mixed raw materials sabot, shakeout and make evenly closely, thickness is the meat embryo of 0.8-1cm;

Baking: temperature adopts 75 ℃ of bakings 4 hours, makes the basic hardening typing of combination jerky;

Roll: adopt roller, roll, make the quality of combination jerky tightr, possess certain rigidity and chew head with the pressure of 13-20kN;

Pelletizing: when first section oven dry of combination meat embryo finishes, finalize the design almost, but not hard the time, be cut into 0.8-1cm as requested ³The meat grain;

Oven dry: the meat grain after cutting, bake out temperature are controlled at 60 ℃, till jerky moisture≤18%.

2. the production method of assembled bionic dried meat according to claim 1 is characterized in that adding before the cooling one microwave disinfection after oven dry.

3. the production method of assembled bionic dried meat according to claim 1, it is characterized in that the cold cuts dry crushing end and the optimization proportioning of vegetable protein, dietary fiber mixture are 6.5: 3.5, vegetable protein and dietary fiber proportioning are 2: 1 in vegetable protein, the dietary fiber mixture, plural gel agent, edible oil and fat are optimized addition and are respectively 10%, 8%, and it is 15kN that pressure is optimized in moulding.

4. the product that adopts aforesaid right to require each described method of 1-4 to produce.