CN101085934A - Coal liquefied oil boiling bed hydrogenation treatment catalyst and preparation method thereof - Google Patents
Coal liquefied oil boiling bed hydrogenation treatment catalyst and preparation method thereof Download PDFInfo
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Abstract
The invention discloses a catalyst for coal liquification oil hydrogenation on boiling bed and the preparation method. Besides normal hydrogenation catalyst, the catalyst aslo contains silicon oxide fiber, the content of which in catalyst is 3- 10wt%. The mechanical strength and wearing resistance of catalyst are strong, which increases catalyst stability and life length. It can remove nitrogen and sulfur from coal liquification oil maximumly, reduces olefin and aromatic hydrocarbons content, increases product stability and provides high performance coal liquification solvent oil.
Description
Technical field
The present invention relates to a kind of boiling bed hydrogenation treatment catalyst and preparation method thereof, particularly a kind of boiling bed hydrogenation treatment catalyst that is used for the liquefied coal coil stable hydrogenation and preparation method thereof.
Background technology
Because boiling bed hydrogenation reaction self, boiling bed hydrogenation catalyst remains boiling state in reactor, and therefore intensity and the wear resisting property to hydrogenation catalyst has higher requirement than fixed bed hydrogenation catalyzer.At present, boiling bed hydrogenation catalyst generally is to adopt the fixed bed hydrogenation catalyzer, is carrier with the refractory inorganic oxides, be active ingredient with group vib and/or group VIII metal, and each component all is to exist with fine powder sintering shape form.The intensity of this catalyzer and wear resisting property await further to improve.
CN 1362477A discloses a kind of boiling bed hydrogenation method for modifying of heavy, inferior feedstock oil.This method is in an ebullated bed reactor a plurality of conversion zones to be set, each reacting section catalyst grading loading, promptly from the reactor bottom to the top, the catalyzer aperture of each conversion zone filling is descending, specific surface area is ascending, active ascending, the ratio of expansion of each reacting section catalyst is also ascending.CN 1458234A discloses a kind of residual oil boiling bed hydrogenation reaction method, the boiling bed hydrogenation reaction is the reaction of tandem formula boiling bed hydrogenation, in a reactor, be divided into plural ebullating bed reactor section, residual oil raw material and hydrogen are from bottom to up continuously by each section ebullating bed reactor section, the catalyst function that each ebullating bed reactor section is used is arranged by hydrodemetallation (HDM), hydrogenating desulfurization, hydrodenitrification and transforming sequence from bottom to up, and each conversion zone uses wherein one to two kind of catalyzer.Above-mentioned two pieces of Chinese patents are about the boiling bed hydrogenation catalyst grading loading, and used hydrogenation catalyst is conventional hydrogenation catalyst, catalyst strength and wear resistance aspect is not made improvements.
Owing to contain a large amount of alkene in the liquefied coal coil, nitrogen content is generally more than 0.5wt%, also contain a large amount of oxygen,, very easily generate and be unfavorable for subsequent transportation and substances processed if untimelyly carry out pre-treatment, therefore to adopt the method for hydrogenation that liquefied coal coil is carried out pre-treatment, alkene in the saturated liquefied coal coil removes oxygen, removes heteroatomss such as nitrogen and sulphur to greatest extent, improve the stability of liquefied coal coil, so claim that also this hydrogenation process is stable hydrogenation.Because liquefied coal coil was as hydrogen supply agent after most of coal liquefaction crafts needed a certain amount of hydrogenation, the technology that has will be as the independent hydrogenation of the liquefied coal coil of hydrogen supply agent, all the other liquefied coal coils go out coal liquification device as product, the technology that has is with the whole hydrofinings of liquefied coal coil, improve stability, produce hydrogen supply agent simultaneously.
The technology that is generally used for the liquefied coal coil shortening mainly is fixed bed hydrogenation technology.Fixed-bed reactor are particularly suitable for handling lighter and cleaner charging, as petroleum naphtha, intermediate oil, gas oil and common residual oil etc.The characteristics of fixed-bed reactor be operate more steady, control also be easier to.But be to use fixed-bed process hydrotreatment liquefied coal coil to have following several respects problem: because liquefied coal coil is heavier and contain more mechanical impurity, catalytic reaction condition can compare harshness; High-nitrogen stock meeting accelerator activator inactivation, the catalyzer life cycle is very short, and product property can't guarantee; Beds pressure drop height; For satisfying product index, complicated design increases cost of investment thereby fixed bed reactor system just needs employing.And boiling bed hydrogenation technique is to make catalyzer be swelling state, and adds and eject the every day by live catalyst and keep catalyst activity.These characteristics make it can handle heavier and contain the raw material of more mechanical impurity and do not stop up bed, but at entire operation quality of production isostatic product all in the cycle, and the device production cycle is long.Simultaneously, it is more easy to control that boiling bed hydrogenation technique also has temperature of reaction, and raw material can be adjusted, and system is than advantage such as the investment of fixed bed system is low.Therefore, boiling bed hydrogenation technique is a kind of good inferior heavy, residual hydrocracking technology, also is good liquefied coal coil hydroprocessing technique.
USP 5,308, and 472 disclose a kind of employed dealuminzation Y molecular sieve catalyzer that contains of ebullated bed mild hydrocracking reaction that can be used for.This catalyzer can be used for hydrodemetallation (HDM) (HDM), hydrogenating desulfurization (HDS) and the hydrocracking (HC) of heavy feed stock (as residual oil), improves the transformation efficiency of boiling point at 1000 heavy hydrocarbons, increases the intermediate oil yield simultaneously.Described catalyzer contains the VIII family metal oxide of 1.0～6.0wt%, the molybdenum oxide of 12.0～25.0wt% and the phosphorous oxides of 0.1～5.0wt%, is supported on porous alumina or siliceous aluminum oxide and the hydrogen shape acidifying dealuminzation Y molecular sieve.The specific surface area of described catalyzer is at 200～300m
2/ g, total pore volume 0.55～0.75ml/g, with following pore size distribution: promptly wherein be lower than 40% total pore volume and be present in the hole that diameter is lower than 10nm, at least 25%～50% total pore volume is present in the hole of diameter 10～16nm, be present in the hole of diameter greater than 16nm with 25%～50% total pore volume, 15%～40% total pore volume is present in the hole of diameter greater than 25nm, and the total pore volume less than 10% is present in the hole of big bore dia greater than 150nm.This catalyzer is owing to contain the dealuminzation Y molecular sieve, one side lytic activity height, be difficult to guarantee hydrogenation solvent oil character and product yield, on the other hand, a large amount of oxygen and hydrogen reaction are produced water in the liquefied coal coil, and the steam partial pressure of reactive system is raise, and molecular sieve reaches ruined phenomenons such as caving in can appear in bigger hole, thereby the loss pore structure influences activity of such catalysts and stability and catalyzer work-ing life.And since in the catalyzer macropore to account for the ratio of total pore volume very high, but do not propose to increase the method for catalyst strength, so catalyst strength and wear resistance still await further raising.
Chinese patent CN 1341144A discloses a kind of hydrotreating catalyst that can be used for boiling bed hydrogenation.Described catalyzer relates to a kind of hydrotreating catalyst that is loaded in the alkaline components (pressing oxide compound calculating) of the group VIII non-noble metal hydrogenation metal component that comprises 7～20wt% group vib hydrogenation metal component (press trioxide calculate), 0.5～6wt% (press oxide compound calculates) on the carrier and 0.1～2wt%.Wherein said carrier comprises 3.5wt% silicon-dioxide (by calculated) at least, and this catalyzer has surface-area 150m at least
2/ g, total pore volume be 0.55ml/g and following pore size distribution at least: promptly 30%～80% the pore volume pore volume that is present in the hole neutralization at least 5% of diameter 10-20nm is present in the hole that diameter is higher than 100nm.This catalyzer preferably has in diameter is lower than the hole of 10nm and is lower than 25% total pore volume.This catalyzer is used to handle at least, and the boiling point of 50wt% is higher than 538 ℃ (1000 ) and comprises the 2wt% sulphur and the heavy hydrocarbon feeds of 5wt% Kang Laxun carbon residue at least at least, particularly carry out in ebullated bed, this catalyzer has good contaminant removal and low mud forms ability.This catalyzer is owing to have bigger pore structure, and do not propose to increase the method for catalyst strength, so catalyst strength and wear resistance still await further raising.And contain Alkali-Metal Na in the catalyzer, can the hydrogenation activity and the stability of catalyzer be exerted an influence.
Summary of the invention
The object of the present invention is to provide good boiling bed hydrogenation treatment catalyst of a kind of physical strength and wear resisting property and preparation method thereof.
Boiling bed hydrogenation treatment catalyst of the present invention, be in conventional hydrotreating catalyst, to introduce sapphire whisker, the component of conventional hydrotreating catalyst comprises group vib metal, group VIII metal and aluminum oxide and/or modified aluminas, and each component all is present in the catalyzer with fine powder sintering shape; Contain sapphire whisker in the catalyzer of the present invention, the length of described sapphire whisker is 4～500 microns, preferred 4～200 microns, be preferably 10～80 microns, diameter is 4～100 microns, preferred 4～50 microns, the content in catalyzer is 3wt%～10wt%, is preferably 3wt%～8wt%.
Described sapphire whisker is preferably selected the active oxidation aluminum fiber for use, its specific surface 120～280m
2/ g, pore volume are 0.01～0.2ml/g.
In the catalyzer of the present invention except containing sapphire whisker, remaining component can be identical with conventional catalyst with content, preferred main ingredient and content are as follows: the weight with catalyzer is benchmark, and the content of sapphire whisker is 3wt%～10wt%, is preferably 3wt%～8wt%; The group vib metal oxide content is 5wt%～20wt%, preferably 5wt%-17wt%; VIII family metal oxide content is 0.5wt%～6wt%, is preferably 1wt%-6wt%, is preferably 3wt%-6wt%; The content of modified aluminas is 20wt%-90wt%, is preferably 30wt%-90wt%; Described modified aluminas is preferably phosphorus and/or boron additive modified aluminas, wherein auxiliary agent phosphorus is 2wt%～7wt% in the content of oxide compound in modified aluminas, be preferably 2wt%～6wt, boron is 2wt%～7wt% in the content of oxide compound in modified aluminas, is preferably 2wt%～6wt.
Described active metal component is group vib and VIII family metal, and that the group vib metal is the most frequently used is Mo and/or W, and the group VIII metal is the most frequently used is among Fe, Ni and the Co one or more.
Also can contain nano silicon in the hydrogenation catalyst of the present invention, the content in catalyzer is 0～10wt%, is preferably 2.5wt%～10wt%, is preferably 5wt%-10wt%.The median size of described nano silicon is 10～100nm.
The specific surface area of the preferred hydrotreating catalyst of the present invention is 170～260m
2/ g, pore volume is 0.35～0.5ml/g, average pore diameter is 7nm～9nm and following pore size distribution: promptly diameter accounts for 70%～80% of total pore volume at the pore volume of 4-10nm, and the pore volume of diameter＞15nm accounts for 5%～10% of total pore volume, and infrared acidity is 0.35～0.55mmol/g.
Also can contain other refractory inorganic oxides in the catalyzer of the present invention, such as being selected from aluminum oxide, silicon oxide, magnesium oxide, aluminum oxide one magnesium oxide, silica-alumina, silicon oxide-magnesium oxide, titanium oxide-magnesium oxide, zirconium white, silica-alumina-magnesium oxide and the clay one or more.
The specific surface area of product of the present invention and pore volume are to adopt ASAP2400 type low temperature n2 absorption apparatus, calculate according to BET formula.Acid amount and acid matter adopt infrared spectrometer to record, and the sorbent material that uses is pyridine.The median size of nanoparticle is that scanning electron microscope records.
Preparation method of hydrotreatment catalyst of the present invention comprises following process:
(1). aluminum oxide and/or modified aluminas, selectivity add nano-silica powder end, sapphire whisker, tackiness agent and peptizing agent solution and mix, and mix and pinch into paste, extruded moulding;
(2). with above-mentioned forming composition,,, obtain support of the catalyst at 350～700 ℃ of roasting 1-12 hours 100～150 ℃ of dryings 0.5～24 hour;
(3). preparation contains the dipping solution of group vib metal and group VIII metal respectively;
(4). the support of the catalyst of gained in 100～150 ℃ of dryings 0.5～24 hour, at 350～700 ℃ of roasting 1-12 hours, obtains the catalyzer finished product in the solution of step (3) preparation behind the dipping in the step (2).
The preparation method of used phosphorus of hydrogenation catalyst of the present invention and/or boron modified aluminas is as follows:
Get the material that contains γ one aluminum oxide precursor, get its filter cake, making beating is warming up to 50～90 ℃, preferred 65～75 ℃, add content of phosphorus-containing compound and/or boron-containing compound, and stirred 30～90 minutes at 50～90 ℃, filter, drying makes modified aluminas.The material of the described γ of containing one aluminum oxide precursor can be carborization, aluminum nitrate method, alchlor process, Tai-Ace S 150 method synthetic γ one aluminum oxide precursor, preferably the aluminum oxide precursor of Carbonization Preparation.
Wherein sapphire whisker can adopt following adding method: (1) introduces the sapphire whisker powder in aluminum oxide or modified aluminas preparation process, such as add the sapphire whisker powder in phosphorus and/or the boron modified aluminas preparation process when pulling an oar or add phosphorus and/or boron additive; (2) after sapphire whisker and aluminum oxide or modified aluminas or nano-silica powder end mix, mix with rest materials again; (3) the sapphire whisker powder add mix in the tackiness agent after, mix with rest materials again.
Adoptable binder ingredients is the aperture refractory inorganic oxides in the hydrogenation catalyst preparation process of the present invention, as in clay, silicon oxide, aluminum oxide, sial, zirconium white and the titanium oxide-magnesium oxide one or more, be preferably little porous aluminum oxide, its character is as follows: specific surface area 220-300m
2/ g, pore volume are 0.45-0.52ml/g.The present invention can adopt extrusion aid during extrusion in the process of Preparation of Catalyst, extrusion aid commonly used can be: one or more in sesbania powder, citric acid, oxalic acid, Mierocrystalline cellulose, starch, the polymeric surface active agent etc.Involved in the present invention to peptizing agent can be: one or more in Tai-Ace S 150, citric acid, nitric acid, acetic acid, the oxalic acid etc.
Support shapes after the described moulding can be sheet, spherical, cylinder bar and special-shaped bar (trifolium, Herba Galii Bungei), preferably cylinder bar and special-shaped bar (trifolium, Herba Galii Bungei).The diameter of carrier can be slice or the sphere of 0.8～1.2mm.
Boiling bed hydrogenation catalyst available processes boiling range of the present invention be 80～500 ℃ liquefied coal coil last running, being specially adapted to boiling range is the hydrogenation of 90～460 ℃ liquefied coal coil last running.
Boiling bed hydrogenation catalyst of the present invention has following advantage:
1, contains sapphire whisker in the catalyzer, can increase substantially the physical strength and the wear resisting property of catalyzer, in the work-ing life of also having improved catalyzer simultaneously, reduced production cost.Especially adopt the active oxidation aluminum fiber, when improving catalyzer physical strength and wear resisting property, improved the hydrogenation activity and the stability of catalyzer.
2, in the material of γ one aluminum oxide precursor, add phosphate builder and carry out modification, can make high-specific surface area, pore distribution concentration, and pore structure with suitable pore size distribution, because the condition of selecting is suitable, auxiliary agent phosphorus can also play certain reaming effect, be beneficial to the diffusion of reaction mass, improve the catalyst reaction performance; And the adding of auxiliary agent boron can also be regulated the acidity of aluminum oxide powder, makes it have suitable acid matter.
3. adopt the nanometer grade silica powder, can make the hole wall of catalyzer thin and closely knit, under the prerequisite that has improved catalyzer pore volume, specific surface area, also can improve the physical strength and the wear resisting property of catalyzer.
4. this catalyzer has good hydrogenation activity and stability, be applicable to the boiling bed hydrogenation reaction of liquefied coal coil, can remove heteroatomss such as sulphur in the liquefied coal coil, nitrogen, oxygen to greatest extent, simultaneously, because catalyzer has proper pore structure and acid matter, can reduce alkene and aromaticity content in the liquefied coal coil, improve the stability of product, the solvent oil of Sheng Chaning can satisfy the requirement of the required hydrogen supply agent of gelatin liquefaction part of upstream simultaneously.
5. the reactive metal amount of this catalyst loading is less relatively, can reduce production costs greatly.
Embodiment
The characteristics of catalyzer of the present invention are described below by specific embodiment.
The preparation of Mo, Ni, P dipping solution S-1
Get the technical grade molybdenum oxide respectively and (contain MoO
399wt%) 280g, basic nickel carbonate 110g, phosphoric acid (contain H
3PO
485wt%) 30ml and deionized water are configured to 960ml Mo-Ni-P dipping solution.
Embodiment 1
The preparation of modified aluminas G-1
Get the filter cake after the aluminum oxide precursor washing of Carbonization Preparation, surveying its butt is 30wt%, gets this filter cake 1500 grams, add 2.5 liters of deionized waters, making beating is warming up to 65 ℃, stirred 1 hour, add 90 gram 85m% phosphoric acid solutions, filter filter cake, add 2.0 liters of deionized waters, making beating, be warming up to 70 ℃, and add 86 gram boric acid, and be 10gNH with concentration
3The ammonia soln of/100ml transfers to 6 with the pH value of solution value, stirs 1 hour, filters 110 ℃ of dryings 4 hours, and sample is G-1, and its physico-chemical property sees Table 1.
Embodiment 2
The preparation of modified aluminas G-2.
Get aluminum oxide precursor washing back filter cake 800 grams of Tai-Ace S 150 method preparation, butt is 30wt%, add 3 liters of deionized waters, be warming up to 85 ℃ after stirring, and add 53 gram 85m% phosphoric acid solutions, filter filter cake, add 2.5 liter deionized waters, making beating is warming up to 70 ℃, and add 120 gram boric acid, and be 10gNH with concentration
3The ammonia soln of/100ml stirs pH value of solution value modulation 6.5 1 hour, continues stirring 30 minutes, 110 ℃ of dryings 4 hours, and sample G-2, its physico-chemical property sees Table 1.
Table 1 sample physico-chemical property
| The embodiment numbering | 1 | 2 |
| Sample number into spectrum | G-1 | G-2 |
| P 2O 5，wt％ | 2.3 | 1.4 |
| B 2O 3，wt％ | 1.95 | 2.71 |
| Specific surface area, m 2/g | 401 | 456 |
| Pore volume, ml/g | 0.91 | 1.12 |
| Infrared acidity, mmol/g | 0.47 | 0.48 |
Embodiment 3
The preparation of the boiling bed hydrogenation catalyst C-1 of liquefied coal coil stable hydrogenation of the present invention.
With 168 gram G-1,18 gram sapphire whisker powder (30 microns of length, 6 microns of diameters, specific surface 183m
2/ g, pore volume 0.08ml/g), 19 gram nano silicons (the pure nano silicon of branch that chemical industry company limited in Tianjin produces), 193.5 grams are by SB powder (pore volume 0.46ml/g, specific surface area 260m
2/ g), and by the tackiness agent (butt 30wt%, sour al mole ratio are 0.3) of above-mentioned SB powder preparation, put into rolling machine, grind to squeezing paste, extrusion, 110 ℃ of dryings 4 hours, 550 ℃ of roastings 3 hours are with the Mo-Ni-P aqueous solution dipping of above-mentioned preparation, filter solution, 110 ℃ of dryings 4 hours, 500 ℃ of roastings 3 hours made catalyzer C-1.The catalyzer physico-chemical property sees Table 2.
Embodiment 4
The preparation of the boiling bed hydrogenation catalyst C-2 of liquefied coal coil stable hydrogenation of the present invention.
With 219 gram G-2,32 gram sapphire whisker (50 microns of length, 10 microns of diameters, specific surface 150m
2/ g, pore volume 0.18ml/g), 236.52 grams are by SB powder (pore volume 0.46ml/g, specific surface area 260m
2/ g), and by tackiness agent (the butt 30wt% of above-mentioned SB powder preparation, the acid al mole ratio is 0.3), wherein 25.3 restrain nano silicon (the pure nano silicons of branch that chemical industry company limited in Tianjin produces, median size＜100nm) be added in the tackiness agent, said mixture is put into rolling machine, grind to can squeezing paste extrusion, 110 ℃ of dryings 4 hours, 550 ℃ of roastings 3 hours, with the Mo-Ni-P aqueous solution of above-mentioned preparation dipping, filter solution, 110 ℃ of dryings 4 hours, 500 ℃ of roastings 3 hours make catalyzer C-2.The catalyzer physico-chemical property sees Table 2.
Embodiment 5
The preparation of the boiling bed hydrogenation catalyst C-3 of liquefied coal coil stable hydrogenation of the present invention.
At embodiment 3, change the add-on of nano silicon into 29.7 grams by 19 grams, the charging capacity of other each material and operational condition are all identical with embodiment 3, i.e. the cost example.
Embodiment 6
The preparation of the boiling bed hydrogenation catalyst C-4 of liquefied coal coil stable hydrogenation of the present invention.
At embodiment 4, change the add-on of sapphire whisker into 16.9 grams by 32 grams, the charging capacity of other each material and operational condition are all identical with embodiment 4, i.e. the cost example.
Embodiment 7
The preparation of the boiling bed hydrogenation catalyst C-5 of liquefied coal coil stable hydrogenation of the present invention.
Get the filter cake after the aluminum oxide precursor washing of Carbonization Preparation, surveying its butt is 30wt%, gets this filter cake 1500 grams, add 2.5 liters of deionized waters, making beating is warming up to 65 ℃, adds 43 gram sapphire whisker powder (80 microns of length, 40 microns of diameters, specific surface 245m
2/ g, pore volume 0.14ml/g), stirred 1.5 hours, add 81 gram 85m% phosphoric acid solutions, filter filter cake, adds 2.0 liters of deionized waters, making beating is warming up to 75 ℃, and adds 79 and restrain boric acid, and is 10gNH with concentration
3The ammonia soln of/100ml transfers to 7 with the pH value of solution value, stirs 1 hour, filters 110 ℃ of dryings 4 hours, obtains modified oxidized aluminium powder G-3; With 176 gram G-3,253.44 grams are by SB powder (pore volume 0.46ml/g, specific surface area 260m
2/ g), and by the tackiness agent (butt 30wt%, sour al mole ratio are 0.3) of above-mentioned SB powder preparation, put into rolling machine, grind to squeezing paste, extrusion, 120 ℃ of dryings 4 hours, 550 ℃ of roastings 3 hours are with the Mo-Ni-P aqueous solution dipping of above-mentioned preparation, filter solution, 110 ℃ of dryings 4 hours, 500 ℃ of roastings 3 hours made catalyzer C-2.The catalyzer physico-chemical property sees Table 2.
Comparative example-1
This example is the preparation of reference catalyst J-1.Method is basic identical with embodiment 3 with composition, only removes sapphire whisker.The catalyzer physico-chemical property sees Table 2.
Table 2 catalyzer physico-chemical property
| Embodiment of the invention catalyzer | The agent of Comparative Examples reference | |||||
| The catalyzer numbering | C-1 | C-2 | C-3 | C-4 | C-5 | J-1 |
| MO 3，wt％ | 17.2 | 16.9 | 17.1 | 13.8 | 16.9 | 17.5 |
| NiO，wt％ | 3.14 | 3.07 | 2.99 | 4.16 | 3.21 | 2.97 |
| P 2O 5，wt％ | 1.54 | 2.16 | 1.67 | 2.03 | 1.63 | 1.72 |
| SiO 2，wt％ | 5.01 | 5.12 | 7.44 | 5.04 | - | 4.96 |
| Sapphire whisker, wt% | 4.73 | 6.93 | 4.74 | 3.39 | 3.21 | - |
| Specific surface area, m 2/g | 224 | 192 | 243 | 239 | 178 | 189 |
| Pore volume, ml/g | 0.369 | 0.424 | 0.375 | 0.417 | 0.397 | 0.342 |
| The pore volume of bore dia 4-10nm accounts for total pore volume, % | 78.9 | 76.4 | 77.5 | 75.2 | 70.4 | 75.6 |
| Bore dia accounts for total pore volume, % greater than the pore volume of 15nm | 6.3 | 5.4 | 8.6 | 5.9 | 5.2 | 6.9 |
| Infrared acidity, mmol/g | 0.37 | 0.36 | 0.45 | 0.39 | 0.35 | 0.35 |
| Particle diameter, mm | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 |
Embodiment 8-12
Present embodiment illustrates the hydrogenation reaction activity of catalyzer provided by the invention.
Adopting coal direct liquefaction oil A is the hydrogenation activity of stock oil evaluate catalysts C-1～C-5.Stock oil character sees Table 3.Be reflected on 31 the boiling bed hydrogenation device and carry out.Reaction conditions is: 370 ℃ of temperature of reaction, hydrogen dividing potential drop 13.5MPa, liquid hourly space velocity 1.5 hours
-1, hydrogen to oil volume ratio 1350: 1, the beds rate of expansion is 30%.Catalyzer is not replaced in the operation process, and 24 hours experimental result of device steady running is listed in table 4.
Comparative example 2
The hydrogenation activity of this comparative example explanation reference catalyst.
Adopting coal direct liquefaction oil is the hydrogenation activity of stock oil evaluate catalysts J-1.Stock oil character sees Table 3.Carry out on the boiling bed hydrogenation device of reaction 31.370 ℃ of temperature of reaction, hydrogen dividing potential drop 13.5MPa, liquid hourly space velocity 1.5 hours
-1, hydrogen to oil volume ratio 1350: 1, the beds rate of expansion is 30%.Catalyzer is not replaced in the operation process, and 24 hours experimental result of device steady running is listed in table 4.
Table 3 stock oil character
| Project | Stock oil |
| Density, g/cm 3 | 0.9501 |
| Boiling range, ℃ | |
| IBP/10％ | 96/218 |
| 50％/90％ | 277/386 |
| 95％/EBP | -/459 |
| The bromine valency, gBr/100ml | 27.7 |
| Sulphur, wt% | 0.23 |
| Nitrogen, wt% | 0.53 |
| Oxygen, wt% | 1.6 |
Table 4 evaluating catalyst result
| Numbering | Embodiment 8 | Embodiment 9 | Embodiment 10 | Embodiment 11 | Embodiment 12 | Comparative example 2 |
| Relative desulfurization degree, wt% | 99 | 98 | 100 | 97 | 97 | 97 |
| Relative denitrification percent, wt% | 97 | 95 | 100 | 95 | 92 | 94 |
| Relative deoxidation rate, wt% | 98 | 97 | 100 | 97 | 97 | 97 |
Table 5 live catalyst and 24 hours rear catalyst intensity of reaction and abrasion contrast
| Numbering | Embodiment 8 | Embodiment 9 | Embodiment 10 | Embodiment 11 | Embodiment 12 | Comparative example 2 | |
| Intensity, N/mm | Fresh dose | 22 | 25 | 24 | 20 | 21 | 15 |
| Reaction back agent | 22 | 24 | 22 | 18 | 19 | 12 | |
| Abrasion, wt% | Fresh dose | ＜1 | ＜1 | ＜1 | ＜1 | ＜1 | 1.96 |
| Reaction back agent | 1.10 | ＜1 | ＜1 | ＜1 | 1.12 | 2.17 | |
By above-mentioned experimental result as can be seen, the reaming effect of auxiliary agent phosphorus effectively raises the specific surface area of aluminum oxide powder, and makes carrier have the pore structure of suitable pore size distribution, and the adding of auxiliary agent boron can also be regulated the acidity of aluminum oxide powder, makes it have suitable acid matter.Catalyzer of the present invention be because the adding of nano silicon material can make the hole wall of catalyzer thin and closely knit, under the prerequisite that has improved catalyzer pore volume, specific surface area, raising by a relatively large margin the physical strength and the wear resisting property of support of the catalyst.And adopt the active oxidation aluminum fiber, raising by a larger margin physical strength and the wear resisting property and the water-fast impact property of support of the catalyst, can satisfy the service requirements of ebullated bed to catalyzer.Simultaneously, because the catalyst loading amount of metal is few, can effectively reduce the Catalyst Production cost, and the physical strength of catalyzer and wear resisting property are very good.
By embodiment 8-12 and comparative example 2, as can be seen, this catalyzer is under the ebullated bed operational stage, be used for the liquefied coal coil stable hydrogenation, can remove heteroatomss such as sulphur in the liquefaction oil, nitrogen, oxygen to greatest extent, reduce its alkene and aromaticity content, improve the stability of product, reached the purpose of stable hydrogenation.
Claims (14)
1, a kind of coal liquefied oil boiling bed hydrogenation treatment catalyst, its component comprises group vib metal, group VIII metal and aluminum oxide and/or modified aluminas, and each component all is present in the catalyzer with fine powder sintering shape, it is characterized in that containing sapphire whisker in the described catalyzer; The length of described sapphire whisker is 4～500 microns, and diameter is 4～100 microns, and the content in catalyzer is 3wt%～10wt%.
2, according to the described catalyzer of claim 1, the length that it is characterized in that described sapphire whisker is 4～200 microns, 4～50 microns of diameters.
3, according to the described catalyzer of claim 1, the length that it is characterized in that described sapphire whisker is 10～80 microns.
4, according to the described catalyzer of claim 1, it is characterized in that described sapphire whisker is the active oxidation aluminum fiber, its specific surface is 120～280m
2/ g, pore volume are 0.01～0.20ml/g.
5, according to the described catalyzer of claim 1, it is characterized in that the main ingredient of described catalyzer and content are as follows: the weight with catalyzer is benchmark, and the content of sapphire whisker is 3wt%～10wt%; The group vib metal oxide content is 5wt%～20wt%; The group VIII metal oxide content is 0.5wt%～6wt%; The content of modified aluminas is 20wt%-90wt%.
6, according to the described catalyzer of claim 5, it is characterized in that described modified aluminas is phosphorus and/or boron additive modified aluminas, wherein auxiliary agent phosphorus is 2wt%～7wt% in the content of oxide compound in modified aluminas, and boron is 2wt%～7wt% in the content of oxide compound in modified aluminas
7, according to the described catalyzer of claim 6, it is characterized in that the weight with catalyzer is benchmark, the content of sapphire whisker is 3wt%～8wt%; The group vib metal oxide content is 5wt%～17wt%; The group VIII metal oxide content is 1wt%～6wt%; The content of phosphorus and/or boron modified aluminas is 30wt%～90wt%, and wherein auxiliary agent phosphorus is 2 wt%～6wt% in the content of oxide compound in modified aluminas, and boron is 2wt%～6wt% in the content of oxide compound in modified aluminas.
8, according to claim 1 or 5 described catalyzer, it is characterized in that described group vib metal is Mo and/or W, the group VIII metal is one or more among Fe, Ni and the Co.
9, according to the described catalyzer of claim 6, it is characterized in that also can containing nano silicon in the described catalyzer, the content in catalyzer is 2.5wt%～10wt%.
10, according to the described catalyzer of claim 8, it is characterized in that the median size of described nano silicon is 10～100nm, the content in catalyzer is 5wt%-10wt%.
11, according to claim 6 or 9 described catalyzer, the specific surface area that it is characterized in that hydrogenation catalyst of the present invention is 170～260m
2/ g, pore volume is 0.35～0.5ml/g, average pore diameter is 7nm～9nm and following pore size distribution: promptly diameter accounts for 70%～80% of total pore volume at the pore volume of 4-10nm, and the pore volume of diameter＞15nm accounts for 5%～10% of total pore volume, and infrared acidity is 0.35～0.55mmol/g.
12, the arbitrary described Preparation of catalysts method of claim 1～11 comprises following process:
(1). aluminum oxide and/or modified aluminas, selectivity add nano-silica powder end, sapphire whisker, tackiness agent and peptizing agent solution and mix, and mix and pinch into paste, extruded moulding;
(2). with above-mentioned forming composition,,, obtain support of the catalyst at 350～700 ℃ of roasting 1-12 hours 100～150 ℃ of dryings 0.5～24 hour;
(3). preparation contains the dipping solution of group vib metal and group VIII metal respectively;
(4). the support of the catalyst of gained in 100～150 ℃ of dryings 0.5～24 hour, at 350～700 ℃ of roasting 1-12 hours, obtains the catalyzer finished product in the solution of step (3) preparation behind the dipping in the step (2).
13,, it is characterized in that the preparation method of described phosphorus and/or boron modified aluminas is as follows according to the described preparation method of claim 12:
Get the material that contains γ one aluminum oxide precursor, get its filter cake, making beating is warming up to 50～90 ℃, adds P contained compound and/or boron-containing compound, and stirs 30～90 minutes at 50～90 ℃, filters, and drying makes modified aluminas; The material of the described γ of containing one aluminum oxide precursor can be carborization, aluminum nitrate method, alchlor process, Tai-Ace S 150 method synthetic γ one aluminum oxide precursor.
14, according to claim 12 or 13 described preparation methods, it is characterized in that described sapphire whisker can adopt following adding method: (1) introduces the sapphire whisker powder in aluminum oxide or modified aluminas preparation process; (2) after sapphire whisker and aluminum oxide or modified aluminas or nano-silica powder end mix, mix with rest materials again; (3) the sapphire whisker powder add mix in the tackiness agent after, mix with rest materials again.
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| CN101376830B (en) * | 2007-08-27 | 2012-06-27 | 中国石油化工股份有限公司 | Hydrotreating catalyst carrier and preparation thereof |
| CN101376829B (en) * | 2007-08-27 | 2012-11-21 | 中国石油化工股份有限公司 | Bubbling bed hydrotreating catalyst and preparation thereof |
| CN104560162A (en) * | 2013-10-22 | 2015-04-29 | 中国石油化工股份有限公司 | Fluidized bed heavy oil hydrotreating method |
| CN108371949A (en) * | 2018-02-07 | 2018-08-07 | 武汉凯迪工程技术研究总院有限公司 | High wear resistance alumina support and preparation method thereof |
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| CN1060686C (en) * | 1998-01-12 | 2001-01-17 | 南开大学 | Compounded active carbon fibre solid catalyst |
| JP4303820B2 (en) * | 1999-01-26 | 2009-07-29 | 日本ケッチェン株式会社 | Hydrotreating catalyst and hydrotreating method |
| CN1205313C (en) * | 2002-05-15 | 2005-06-08 | 中国石油化工股份有限公司 | Method and device for produssing residual oil |
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| CN101376830B (en) * | 2007-08-27 | 2012-06-27 | 中国石油化工股份有限公司 | Hydrotreating catalyst carrier and preparation thereof |
| CN101376829B (en) * | 2007-08-27 | 2012-11-21 | 中国石油化工股份有限公司 | Bubbling bed hydrotreating catalyst and preparation thereof |
| CN104560162A (en) * | 2013-10-22 | 2015-04-29 | 中国石油化工股份有限公司 | Fluidized bed heavy oil hydrotreating method |
| CN104560162B (en) * | 2013-10-22 | 2016-08-24 | 中国石油化工股份有限公司 | A kind of boiling bed heavy oil hydrogenation treatment method |
| CN109718794A (en) * | 2017-10-27 | 2019-05-07 | 中国石油化工股份有限公司 | A kind of boiling bed hydrogenation catalyst and preparation method thereof |
| CN108371949A (en) * | 2018-02-07 | 2018-08-07 | 武汉凯迪工程技术研究总院有限公司 | High wear resistance alumina support and preparation method thereof |
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