CN101085439A - Container automatic painting system and method thereof - Google Patents
Container automatic painting system and method thereof Download PDFInfo
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- CN101085439A CN101085439A CN 200610012195 CN200610012195A CN101085439A CN 101085439 A CN101085439 A CN 101085439A CN 200610012195 CN200610012195 CN 200610012195 CN 200610012195 A CN200610012195 A CN 200610012195A CN 101085439 A CN101085439 A CN 101085439A
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- 238000010422 painting Methods 0.000 title claims description 94
- 238000000034 method Methods 0.000 title claims description 20
- 239000007921 spray Substances 0.000 claims abstract description 195
- 239000003973 paint Substances 0.000 claims abstract description 108
- 238000005507 spraying Methods 0.000 claims abstract description 57
- 238000009826 distribution Methods 0.000 claims description 10
- 230000015572 biosynthetic process Effects 0.000 claims description 6
- 210000003298 dental enamel Anatomy 0.000 claims description 2
- 239000002699 waste material Substances 0.000 abstract description 4
- 230000007613 environmental effect Effects 0.000 abstract 1
- 238000007591 painting process Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 239000004922 lacquer Substances 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 238000007592 spray painting technique Methods 0.000 description 2
- 230000009184 walking Effects 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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- 230000003068 static effect Effects 0.000 description 1
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Abstract
The invention relates to a container automatic spraying system that comprises the first gantry surrounded by several spray guns connected to a spray source, a shape opposite to the container formed by several spray guns at the first gantry, the first drive mechanism connected to the first gantry and container, driving the relative movement of the container with the first gantry. It also comprises a case out spraying system with the second gantry, several outside spray guns connected to a spray source inside around the gantry, the said spray guns forming into shapes opposite to the container at the second gantry, the second drive mechanism connected to the second gantry and container, driving the relative movement of them. It avoids the waste of paint and it is environmental friendly.
Description
Technical field
The present invention relates to a kind of container paint spraying system and method thereof, particularly relate to a kind of container automatic painting system and method thereof.
Background technology
At present in the paint spraying operation of container manufacture, the basic hand sprays that all adopt in the case cause in the case and the outer coating cloud of case fills the air easily like this, make work under bad environment in the paint spray booth not only to have a strong impact on health of operators, have also polluted environment.The more important thing is, adopt hand spray also can cause a large amount of wastes of paint, make cost rise, and problems such as membrane thickness unevenness, the surperficial paint film of paint be coarse occur.
For the outer paint spraying of case, generally use existing automatic paint-spraying machine 200a, shown in Figure 1A, this automatic paint-spraying machine 200a is arranged on outside the casing of container 10a, and can move along container length direction B (being horizontal direction).The top board spray equipment 21a of this automatic paint-spraying machine 200a is fixed on the top of support 20a by fixture 211a, and is corresponding with the top board of container, and fixture 211a is provided with the spray gun 212a that is used for the top board spraying.Equally, the side plate spray equipment 22a that is used for the side plate spraying also is fixed on support 20a by fixture, and is corresponding with the side plate 12a of container 10a.When spraying operation, side plate spray gun (not shown) ejection level paint covering of the fan, and along with moving along the C direction of side plate spray gun moved vertically; And the paint covering of the fan of top board spray gun 212a ejection is parallel to container 10a vertical (i.e. C direction among the figure), and along with top board spray gun 212a laterally moves along A direction among the figure; Meanwhile entire machine moves horizontally along container length direction B, and whole container carried out paint spraying.Use the shortcoming of this kind method spraying to be, the covering between the Paints And Oil lacquer is extremely inhomogeneous, and film thickness difference is too big, causes the paint loss more.
On the other hand, the paint of the spray gun ejection of existing automatic paint-spraying machine is a flat covering of the fan, its effect is identical with the effect of painting brush, therefore, in the spraying operation process, can not solve the paint spraying at various vertical dead angles of container, shown in Figure 1B, vertically dead angle 112a, the outer vertically dead angle 212a of case near the bottom side beams 210a that container 10a base plate 11a is connected with side plate 12a the case, and vertical dead angle 123a, case vertical dead angle 223a, 232a etc. outward near the case the top beam of laterally 230a that is connected with top board 13a of side plate 12a.
And existing automatic paint-spraying machine complex structure costs an arm and a leg, and fault is frequent during use, the maintenance cost height.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of container automatic painting system and method thereof, solves the problem that prior art adopts hand spray container body inside, and the problems such as paint waste that solve existing spraying method.
Another object of the present invention is to provide a kind of container automatic painting system and method thereof, realize the automatic spraying of the paint that container is inside and outside, and solve the problem of spraying that existing paint spraying system and method can't solve various vertical dead angles of container, and the problem that solves membrane thickness unevenness.
To achieve these goals, the invention provides a kind of container automatic painting system, its characteristics are, this automatic painting system comprises paint spraying system in the case that is used for spraying paint container body inside, it comprises at least: first portal frame, its neighboring is provided with a plurality of spray guns that are communicated with a spray source, and these a plurality of spray guns surround and the container corresponding shape on this first portal frame; And first driving mechanism, be connected with this first portal frame/this container body, drive this first portal frame/this container body and do relative motion with respect to this container body/this first portal frame.
Above-mentioned container automatic painting system, its characteristics are that this first portal frame comprises: two first vertical beams, and one first preset distance at interval each other, this first preset distance is less than the distance between the medial surface of this container biside plate; And one first crossbeam, be connected in the top of these two first vertical beams, and and this container roof plate between one second preset distance at interval.
Above-mentioned container automatic painting system, its characteristics are that these a plurality of spray guns comprise: side plate spray gun, correspondence are installed on this first vertical beam, and are many row's distributions; And the top board spray gun, correspondence is installed on this first crossbeam, and is many row's distributions.
Above-mentioned container automatic painting system, its characteristics are that this side plate spray gun is two rows and distributes, and wherein form first a predetermined established angle between row's spray gun and this first vertical beam, form second a predetermined established angle between another row's spray gun and this first vertical beam.
Above-mentioned container automatic painting system, its characteristics are to have one of first established angle and arrange first inclined-plane of the paint covering of the fan of spray gun formation perpendicular to the inboard ripple of this side plate; Have paint covering of the fan that another row's spray gun of second established angle forms second inclined-plane, and this second inclined-plane and this first inclined-plane are positioned at the same inboard ripple of this side plate perpendicular to the inboard ripple of this side plate.
Above-mentioned container automatic painting system, its characteristics are that this first established angle is 0～90 °, and this second established angle is 0～90 °.
Above-mentioned container automatic painting system, its characteristics are that this top board spray gun is two rows and distributes, and wherein form the 3rd a predetermined established angle between row's spray gun and this first crossbeam, form the 4th a predetermined established angle between another row's spray gun and this first crossbeam.
Above-mentioned container automatic painting system, its characteristics are to have one of the 3rd established angle and arrange first inclined-plane of the paint covering of the fan of spray gun formation perpendicular to the inboard ripple of this top board; Have paint covering of the fan that another row's spray gun of second established angle forms second inclined-plane, and this second inclined-plane and this first inclined-plane are positioned at the same inboard ripple of this top board perpendicular to the inboard ripple of this top board.
Above-mentioned container automatic painting system, its characteristics are that the 3rd established angle is 0～90 °, and the 4th established angle is 0～90 °.
Above-mentioned container automatic painting system, its characteristics are, these a plurality of spray guns also comprise: the bight spray gun, correspondence is installed on the corner that this first vertical beam top is connected with first crossbeam and the bottom of this first vertical beam, and the paint covering of the fan that this bight spray gun forms is corresponding with vertical dead angle, inboard that this container top side rail, bottom side rail and side plate are connected to form.
Above-mentioned container automatic painting system, its characteristics are that paint spraying system also comprises in this case: a cantilever beam, and the one end is connected with this first portal frame, and the other end is connected with this first driving mechanism or fixes on the ground.
Above-mentioned container automatic painting system, its characteristics are that this cantilever beam length is greater than the length of container.
Above-mentioned container automatic painting system, its characteristics are that this first driving mechanism is a frequency control mechanism.
Above-mentioned container automatic painting system, its characteristics are, this automatic painting system comprises that also one is used for the case outside paint spraying system that the container external body is sprayed paint, it comprises: second portal frame, its inner circumference is provided with the outer spray gun of a plurality of casees that are communicated with a spray source, and the outer spray gun of these a plurality of casees surrounds and the container corresponding shape on this second portal frame; And second driving mechanism, be connected with this second portal frame/this container body, drive this second portal frame/this container body and do relative motion with respect to this container body/this second portal frame.
Above-mentioned container automatic painting system, its characteristics are that this second portal frame comprises: two second vertical beams, and one the 3rd preset distance at interval each other, the 3rd preset distance is greater than the distance between the lateral surface of this container biside plate; And one second crossbeam, be connected in the top of these two second vertical beams, and and this container roof plate between one the 4th preset distance at interval.
Above-mentioned container automatic painting system, its characteristics are that these a plurality of spray guns comprise: case outer panel spray gun, correspondence are installed on this second vertical beam inboard, and are many row's distributions; And case roof sheet spray gun, correspondence is installed on this second crossbeam inboard, and is many row's distributions.
Above-mentioned container automatic painting system, its characteristics are, this case outer panel spray gun is two rows and distributes, and wherein forms the 5th a predetermined established angle between row's spray gun and this second vertical beam, forms the 6th a predetermined established angle between another row's spray gun and this second vertical beam.
Above-mentioned container automatic painting system, its characteristics are to have one of the 5th established angle and arrange first inclined-plane of the paint covering of the fan of spray gun formation perpendicular to the outside ripple of this side plate; Have paint covering of the fan that another row's spray gun of the 6th established angle forms second inclined-plane, and this second inclined-plane and this first inclined-plane are positioned at the same outside ripple of this side plate perpendicular to the outside ripple of this side plate.
Above-mentioned container automatic painting system, its characteristics are that the 5th established angle is 0～90 °, and the 6th established angle is 0～90 °.
Above-mentioned container automatic painting system, its characteristics are, this case roof sheet spray gun is two rows and distributes, and wherein forms the 7th a predetermined established angle between row's spray gun and this second crossbeam, forms the 8th a predetermined established angle between another row's spray gun and this second crossbeam.
Above-mentioned container automatic painting system, its characteristics are to have one of the 7th established angle and arrange first inclined-plane of the paint covering of the fan of spray gun formation perpendicular to the outside ripple of this top board; Have paint covering of the fan that another row's spray gun of the 8th established angle forms second inclined-plane, and this second inclined-plane and this first inclined-plane are positioned at the same outside ripple of this top board perpendicular to the outside ripple of this top board.
Above-mentioned container automatic painting system, its characteristics are that the 7th established angle is 0～90 °, and the 8th established angle is 0～90 °.
Above-mentioned container automatic painting system, its characteristics are, the outer spray gun of these a plurality of casees also comprises: case external angle spray gun, correspondence is installed on the corner that this second vertical beam top is connected with second crossbeam and the bottom of this second vertical beam, and the paint covering of the fan that this case external angle spray gun forms is corresponding with vertical dead angle, the outside that this container top side rail, bottom side rail and side plate are connected to form.
Above-mentioned container automatic painting system, its characteristics are that this second driving mechanism is a frequency control mechanism.
Above-mentioned container automatic painting system, its characteristics are that this first driving mechanism is installed on this first portal frame, and this second driving mechanism is installed on this second portal frame.
Above-mentioned container automatic painting system, its characteristics are that this first driving mechanism/second driving mechanism comprises: running gear is installed in respectively on first portal frame/second portal frame; Drive unit is connected with this running gear, and drives this running gear and at the uniform velocity walk.
Above-mentioned container automatic painting system, its characteristics are that this second driving mechanism comprises: mobile roof support is installed in this container body top; Running gear is by this mobile roof support supporting; Drive unit is connected with the top of this running gear, this second portal frame, and drives this running gear and at the uniform velocity walk.
Above-mentioned container automatic painting system, its characteristics are that the spray gun on this first portal frame is connected with the spray source by flexible pipe with the outer spray gun of the case on second portal frame.
Above-mentioned container automatic painting system, its characteristics are that this first driving mechanism and this second driving mechanism are same driving mechanism, and are installed on this container body; This first portal frame, second portal frame fix on the ground.
To achieve these goals, the present invention also provides a kind of container automatic painting method, and its characteristics are, comprise the steps:
Above-mentioned container automatic painting method, its characteristics are, also comprise the steps: in step 1
Step 11 is provided with one case outside paint spraying system, and it comprises: second portal frame, its inner circumference are provided with the outer spray gun of a plurality of casees that are communicated with a spray source, and the outer spray gun of these a plurality of casees surrounds and the container corresponding shape on this second portal frame; And second driving mechanism, be connected with this second portal frame/this container body;
Simultaneously, in step 2, also comprise the steps:
Above-mentioned container automatic painting method, its characteristics are that in step 2, step 21, the relative motion between this first portal frame, second portal frame and the container body is a uniform motion.
Above-mentioned container automatic painting method, its characteristics are, also comprise the steps: in step 1
Simultaneously, in step 2, also comprise the steps:
Above-mentioned container automatic painting method, its characteristics are, also comprise:
According to an aspect of the present invention, the present invention can realize spraying paint in the container by automatic painting system in the case, and realize vertically effective spraying at dead angle in the case.And spray simultaneously by the spray gun that surrounds the container shape, not only improve spray efficiency, and avoided the waste of paint, reduced cost, ensured the healthy of spraying workman, reduced the pollution of paint to surrounding environment, protected environment.
According to a further aspect in the invention, the present invention is used by the inside and outside automatic painting system of case, can carry out the inside and outside spraying of case simultaneously, has improved spray efficiency.And by to the adjusting of angle of gun, and to the control of the relative motion between automatic painting system inside and outside the case and the container body, can control the thickness that sprays paint, the uniformity etc.
And container automatic painting system of the present invention is simple in structure, and is cheap, and moving component is few, and fault rate is low.
Describe the present invention below in conjunction with the drawings and specific embodiments, but not as a limitation of the invention.
Description of drawings
Figure 1A is the structural representation of existing case outside paint spraying system;
Figure 1B is the distribution schematic diagram at the vertical dead angle of container;
Fig. 2 A is the structural representation of first preferred embodiment of container automatic painting system of the present invention, and it has paint spraying system in the case, and first driving mechanism is installed on the container body;
Fig. 2 B is the side view of Fig. 2 A, and wherein first portal frame fixedly mounts by a cantilever beam, and the spray gun on first portal frame is divided into two rows;
Fig. 2 C carries out the spray paint view of work of side plate for the spray gun on first vertical beam among Fig. 2 B, and wherein spray gun has a predetermined setting angle, and the core of the paint covering of the fan of its ejection is vertical with the ripple inclined-plane of side plate;
Fig. 2 D carries out the spray paint view of work of top board for the spray gun on first crossbeam among Fig. 2 B, and wherein spray gun has a predetermined setting angle, and the core of the paint covering of the fan of its ejection is vertical with the ripple inclined-plane of top board;
Fig. 3 is the structural representation with second preferred embodiment of the container automatic painting system of paint spraying system in the case of the present invention, and wherein first driving mechanism is installed in cantilever beam one end of paint spraying system in the case;
Fig. 4 A is the structural representation of the 3rd preferred embodiment of container automatic painting system of the present invention, and comprising outside paint spraying system in the case, and first driving mechanism and second driving mechanism be same driving mechanism, and be installed on the container body;
Fig. 4 B is the side view of Fig. 4 A, and wherein the spray gun that adds of second gantry is divided into two rows;
Fig. 4 C carries out the spray paint view of work of side plate for the spray gun on second vertical beam among Fig. 4 B, and wherein spray gun has a predetermined setting angle, and the paint covering of the fan of its ejection becomes a special angle with the ripple inclined-plane of side plate;
Fig. 4 D carries out the spray paint view of work of top board for the spray gun on second crossbeam among Fig. 4 B, and wherein spray gun has a predetermined setting angle, and the core of the paint covering of the fan of its ejection becomes a special angle with the ripple inclined-plane of top board;
Fig. 5 is the structural representation of the 4th preferred embodiment of container automatic painting system of the present invention, and wherein first driving mechanism is installed in cantilever beam one end of paint spraying system in the case, and second driving mechanism is installed on second portal frame of case outside paint spraying system;
Fig. 6 is the structural representation of the 5th preferred embodiment of container automatic painting system of the present invention, and wherein this first portal frame, second portal frame are fixed, and container body is by having the driving mechanism pulling motion of haulage cable;
Fig. 7 is the structural representation of the 6th preferred embodiment of container automatic painting system of the present invention, and wherein second driving mechanism is installed in the container body top by mobile roof support.
The specific embodiment
Shown in Fig. 2 A, 2B, show first preferred embodiment of container automatic painting system of the present invention, wherein this container that need spray paint 10 is made of a base plate 11, biside plate 12, top board 13, the present invention sprays paint in the case of realization container 10 by the relative motion between one case interior paint spraying system 100 and this container 10 casings.Paint spraying system 100 mainly comprises first portal frame 20, spray gun 30, cantilever beam 40 and first driving mechanism 50 in this case.In the present embodiment, first vertical beam 21 that this first portal frame 20 is provided with by two intervals, one first preset distance L1, first crossbeam 22 that is connected in these two first vertical beams, 21 tops constitute, interval one second preset distance L2 between this first crossbeam 22 and this container 10 top boards 13.This first preset distance L1 less than between the medial surface of these container 10 biside plates 12 apart from T1.And, be provided with a plurality of spray guns 30 that are communicated with a spray source (not shown) in the neighboring of first portal frame 20, these a plurality of spray guns 30 surround on this first portal frame 20 and container 10 corresponding shape, as the doorframe shape, comprise that correspondence is installed in the side plate spray gun 31 on first vertical beam 21, correspondence is installed in the top board spray gun 32 on first crossbeam 22, and the corresponding corner that these first vertical beam, 21 tops are connected with first crossbeam 22 and the bight spray gun 33 of these first vertical beam, 21 bottoms of being installed in, the paint covering of the fan that these spray guns 30 spray just with in the container needs the side plate 12 that sprays paint, top board 13 surrounds the shape that forms and matches.
In the present invention, because the paint of spray gun 30 ejections is vertical covering of the fan, therefore, the problem of the difficulty of spraying paint at vertical dead angle in the solution container that can be preferable.
In conjunction with Fig. 2 A, and with reference to shown in the figure 2B, in the present embodiment, this first portal frame 20 is fixed on an end 41 of cantilever beam 40, and paint spraying system 100 fixes on the ground by the other end 42 of cantilever beam 40 in whole this case.And this first driving mechanism 50 is connected with these container 10 casings, drives this container body and does relative motion with respect to this first portal frame 20.
Shown in Fig. 2 B, the length L 5 that this cantilever beam 40 stretches out is greater than the length L 6 of container 10, like this, when in carrying out case, spraying paint work, this container 10 can be by the driving of first driving mechanism 50, with respect to the first fixing portal frame 20 along container length direction B uniform motion, thereby realize auto spray painting in the case.
Preferable, this side plate spray gun 31, top board spray gun 32 can be many rows and distribute, and shown in Fig. 2 B, can be two row 31a, 31b and 32a, 32b and distribute.More particularly, shown in Fig. 2 C, form first a predetermined established angle θ 1 between a wherein row spray gun 31a of this side plate spray gun 31 and first vertical beam 21, form second a predetermined established angle θ 2 between an other row spray gun 31b and first vertical beam 21, this first established angle θ 1, the second established angle θ 2 can be 0 °～90 °, and can make that the paint covering of the fan of this row's spray gun 31a, 31b ejection is vertical with two inclined-planes 121,122 in the same ripple 120 of side plate 12 inboard I respectively.For example, can make the core 311b of paint covering of the fan 310b perpendicular to inclined-plane 121; And the Outboard Sections 312b oblique incidence of paint covering of the fan 310b is to plane 123.Like this, when side plate sprays, thickness is that list vertically sprays the thickness of formation to spray gun on the inclined-plane 121,122, and be the stack that two spray guns become the thickness that angle spray to form on the plane 123, total film thickness after the stack is suitable with the thickness on the inclined-plane 121,122 substantially, so can realize the even distribution of thickness in the painting process.
Shown in Fig. 2 D, same, two row's spray gun 32a, the 32b of this top board spray gun 32 also form predetermined the 3rd established angle θ 3, the 4th an established angle θ 4 with first crossbeam 22 respectively, the 3rd established angle θ 3, the 4th established angle θ 4 also can be 0 °～90 °, and can make that the paint covering of the fan of this row's spray gun 32a, 32b ejection is vertical with two inclined-planes 131,132 in the same ripple 130 of top board 13 inboard I respectively.For example, can make the core 321b of paint covering of the fan 320a perpendicular to inclined-plane 131; And the Outboard Sections 322a oblique incidence of paint covering of the fan 320a makes the thickness of stack on the plane 133 suitable with the thickness on the inclined-plane 131,132 to plane 133, thereby the uniform film thickness that realizes inclined-plane and plane distributes.
As shown in Figure 3, show second embodiment of paint spraying system 100 in the case of the present invention, the difference of itself and first embodiment is, this first driving mechanism 50 is installed in the other end 42 of cantilever beam 40, promptly in painting process, the casing of this container 10 is motionless, but drives first portal frame 20 with respect to container body B uniform motion in case along its length by first driving mechanism 50, can realize the auto spray painting in the case equally.
Shown in Fig. 4 A, show the 3rd embodiment of automatic painting system of the present invention, wherein this automatic painting system has not only comprised paint spraying system 100 in the case, has also comprised case outside paint spraying system 200, is used for outer the spraying paint of container 10 casings.This case outside paint spraying system 200 comprises second portal frame 60, spray gun 70, second driving mechanism 80 etc., wherein, in the present embodiment, this second driving mechanism 80 also is mounted on the container 10, therefore, this second driving mechanism 80 and first driving mechanism 50 may actually be same driving mechanism.
Shown in Fig. 4 A, this second portal frame 60 is made of two second vertical beams 61, one second crossbeam 62.Wherein, this two second vertical beam 61 one the 3rd preset distance L3 at interval is provided with, the 3rd preset distance L3 greater than between these container biside plate 12 lateral surfaces apart from T3.This second crossbeam 62 is connected the top of second vertical beam 61, and with container 10 top boards 13 one the 4th preset distance L4 at interval.Be covered with described spray gun 30 in these second portal frame, 60 inner peripheral, comprise the case outer panel spray gun 71 corresponding, the case roof sheet spray gun 72 corresponding with top board 13 with side plate 12, these spray guns 70 surround the container shape, be used in the relative motion process, side plate 12, the top board 13 outside case sprays paint simultaneously.
Shown in Fig. 4 B, the spray gun 70 on this second portal frame 60 also can be many rows and distribute, and can be divided into two row 71a, 71b as the spray gun on second vertical beam 61, and the spray gun on second crossbeam 62 can be divided into two row 72a, 72b.Under the driving of first (the second) driving mechanism 50 (80), container 10 casings along container length direction B with respect to fixing first portal frame 20, second portal frame, 60 uniform motion, after whole container was by first portal frame 20, second portal frame 60, painting process was finished immediately.
In the present invention, because spray gun is fixing installation side by side, running orbit F is parallel lines relatively, does not have the stack covering problem, and therefore, the precision of the uniformity depending nozzle of thickness can realize.
Shown in Fig. 4 C, spray gun 71a, the 71b on this second vertical beam 61 forms the 5th established angle θ 5 with second vertical beam 61 respectively, the 6th established angle θ 6, the five established angle θ 5, the 6th established angle θ 6 can be 0 °～90 °.And, can make that the paint covering of the fan of this row's spray gun 71a, 71b ejection is vertical with two inclined-planes 121,122 in the same ripple 120 of side plate 12 outside O respectively.For example, can make that the core 711a of the paint covering of the fan 710a that spray gun 71a (71b) sprays is vertical with the inclined-plane 121 (122) of the ripple 120 of side plate 12 outside O, 123 one-tenth angle oblique incidences of Outboard Sections 712a and plane of paint covering of the fan 710a, like this, the thickness on this plane 123 is two thickness after spray gun 71a, the 71b stack, and the thickness on basic and inclined-plane 121 (122) is suitable.
Shown in Fig. 4 D, same, spray gun 72a, the 72b on this second crossbeam 62 also forms the 7th established angle θ 7 with second crossbeam 62 respectively, the 8th established angle θ 8, the seven established angle θ 7, the 8th established angle θ 8 can be 0 °～90 °.And, can make that the paint covering of the fan of this row's spray gun 72a, 72b ejection is vertical with two inclined-planes 131,132 in the same ripple 130 of top board 13 outside O respectively.Like this, the core 721a of the paint covering of the fan 720a of spray gun 72a (72b) ejection is vertical with the inclined-plane 131 (132) of the ripple 130 that is positioned at top board 13 outside O, 133 one-tenth angle oblique incidences of Outboard Sections 722a and plane of paint covering of the fan 720a, the thickness on this plane 133 is two thickness after spray gun 72a, the 72b stack, and the thickness on basic and inclined-plane 131 (132) is suitable.
As shown in Figure 5, show the 4th preferred embodiment of container automatic painting system of the present invention.The difference of itself and the 3rd preferred embodiment is, in painting process, this container 10 maintains static, and by this first driving mechanism 50, second driving mechanism 80 drive respectively first portal frame 20, second portal frame 60 with respect to container 10 casings along the relative uniform motion of container length direction B.
And in the present embodiment, this first driving mechanism 50 (second driving mechanism 80) can comprise: running gear 51 (81) is connected with the other end 42 of first portal frame by cantilever beam 40; Drive unit 52 (82) is connected with running gear 51 (81), in order to drive running gear 51 (81) walkings.
As shown in Figure 6, show the 5th preferred embodiment of container automatic painting system of the present invention.Wherein, this first portal frame, second portal frame 60 are fixed, and container 10 bottom halves are provided with running gear 51, this walking is adorned 51 and is put by a haulage cable 92 and be connected with driving mechanism 90, by regulating the revolution of driving mechanism 90, the speed of container can be regulated, the purpose of the thickness of control spray paint can be reached like this by the speed speed that the control container moves.Be understandable that the driving mechanism of present embodiment also can be realized control to container speed by other forms of driving mechanism, as can be frequency control mechanism.
As shown in Figure 7, show the 6th preferred embodiment of container automatic painting system of the present invention.Wherein, this container 10 is motionless, and the motion by first portal frame, second portal frame realizes the relative motion between casing, first portal frame, second portal frame.More particularly, this second driving mechanism 80 is installed on second portal frame 60, and is arranged on the top of container 10 casings.This second driving mechanism 80 comprises running gear 81, drive unit 82 and mobile roof support 83, and running gear 81 is supported by this mobile roof support 83, and can move at this mobile roof support 83 upper edge container length direction B under the driving of drive unit 82.
In the present invention, utilize paint spraying system and case outside paint spraying system in the case of the present invention, by the relative motion between first portal frame, second portal frame, the container body, and in motion, the spray gun that is installed on first portal frame, second portal frame sprays paint simultaneously, as shown in Figure 7, after the whole container 10 of moving through of first portal frame, second portal frame 60, promptly finished once spraying paint in the case, outside the case, spray multilayer lacquer if desired, then can move back and forth along container length direction B and realize by driving first portal frame, second portal frame 60.
Certainly; the present invention also can have other various embodiments; under the situation that does not deviate from spirit of the present invention and essence thereof; those of ordinary skill in the art work as can make various corresponding changes and modification according to the present invention, but these corresponding changes and distortion all should belong to the protection domain of the appended claim of the present invention.
Claims (34)
1, a kind of container automatic painting system is characterized in that, this automatic painting system comprises paint spraying system in the case that is used for spraying paint container body inside, and it comprises at least:
First portal frame, its neighboring are provided with a plurality of spray guns that are communicated with a spray source, and these a plurality of spray guns surround and the container corresponding shape on this first portal frame; And
First driving mechanism is connected with this first portal frame/this container body, drives this first portal frame/this container body and does relative motion with respect to this container body/this first portal frame.
2, container automatic painting system according to claim 1 is characterized in that, this first portal frame comprises:
Two first vertical beams, one first preset distance at interval each other, this first preset distance is less than the distance between the medial surface of this container biside plate; And
One first crossbeam is connected in the top of these two first vertical beams, and and this container roof plate between one second preset distance at interval.
3, container automatic painting system according to claim 2 is characterized in that, these a plurality of spray guns comprise:
Side plate spray gun, correspondence are installed on this first vertical beam, and are many row's distributions; And
Top board spray gun, correspondence are installed on this first crossbeam, and are many row's distributions.
4, container automatic painting system according to claim 3, it is characterized in that, this side plate spray gun is two rows and distributes, and wherein forms first a predetermined established angle between row's spray gun and this first vertical beam, forms second a predetermined established angle between another row's spray gun and this first vertical beam.
5, container automatic painting system according to claim 4 is characterized in that, has first inclined-plane of the core of the paint covering of the fan that row's spray gun of first established angle forms perpendicular to the inboard ripple of this side plate; Have second inclined-plane of the core of the paint covering of the fan that another row's spray gun of second established angle forms, and this second inclined-plane and this first inclined-plane are positioned at the same inboard ripple of this side plate perpendicular to the inboard ripple of this side plate.
6, container automatic painting system according to claim 5 is characterized in that, this first established angle is 0～90 °, and this second established angle is 0～90 °.
7, container automatic painting system according to claim 3, it is characterized in that, this top board spray gun is two rows and distributes, and wherein forms the 3rd a predetermined established angle between row's spray gun and this first crossbeam, forms the 4th a predetermined established angle between another row's spray gun and this first crossbeam.
8, container automatic painting system according to claim 7 is characterized in that, has one of the 3rd established angle and arranges first inclined-plane of the paint covering of the fan of spray gun formation perpendicular to the inboard ripple of this top board; Have paint covering of the fan that another row's spray gun of second established angle forms second inclined-plane, and this second inclined-plane and this first inclined-plane are positioned at the same inboard ripple of this top board perpendicular to the inboard ripple of this top board.
9, container automatic painting system according to claim 8 is characterized in that, the 3rd established angle is 0～90 °, and the 4th established angle is 0～90 °.
10, container automatic painting system according to claim 3 is characterized in that, these a plurality of spray guns also comprise:
Bight spray gun, correspondence are installed on the corner that this first vertical beam top is connected with first crossbeam and the bottom of this first vertical beam, and the paint covering of the fan that this bight spray gun forms is corresponding with vertical dead angle, inboard that this container top side rail, bottom side rail and side plate are connected to form.
11, container automatic painting system according to claim 2 is characterized in that, paint spraying system also comprises in this case:
One cantilever beam, the one end is connected with this first portal frame, and the other end is connected with this first driving mechanism or fixes on the ground.
12, container automatic painting system according to claim 11 is characterized in that, this cantilever beam length is greater than the length of container.
13, container automatic painting system according to claim 1 is characterized in that, this first driving mechanism is a frequency control mechanism.
14, container automatic painting system according to claim 1 is characterized in that, this automatic painting system comprises that also one is used for the case outside paint spraying system that the container external body is sprayed paint, and it comprises:
Second portal frame, its inner circumference are provided with the outer spray gun of a plurality of casees that are communicated with a spray source, and the outer spray gun of these a plurality of casees surrounds and the container corresponding shape on this second portal frame; And
Second driving mechanism is connected with this second portal frame/this container body, drives this second portal frame/this container body and does relative motion with respect to this container body/this second portal frame.
15, container automatic painting system according to claim 14 is characterized in that, this second portal frame comprises:
Two second vertical beams, one the 3rd preset distance at interval each other, the 3rd preset distance is greater than the distance between the lateral surface of this container biside plate; And
One second crossbeam is connected in the top of these two second vertical beams, and and this container roof plate between one the 4th preset distance at interval.
16, container automatic painting system according to claim 15 is characterized in that, these a plurality of spray guns comprise:
Case outer panel spray gun, correspondence are installed on this second vertical beam inboard, and are many row's distributions; And
Case roof sheet spray gun, correspondence are installed on this second crossbeam inboard, and are many row's distributions.
17, container automatic painting system according to claim 16, it is characterized in that, this case outer panel spray gun is two rows and distributes, wherein form the 5th a predetermined established angle between row's spray gun and this second vertical beam, form the 6th a predetermined established angle between another row's spray gun and this second vertical beam.
18, container automatic painting system according to claim 17 is characterized in that, has first inclined-plane of the core of the paint covering of the fan that row's spray gun of the 5th established angle forms perpendicular to the outside ripple of this side plate; Have second inclined-plane of the core of the paint covering of the fan that another row's spray gun of the 6th established angle forms, and this second inclined-plane and this first inclined-plane are positioned at the same outside ripple of this side plate perpendicular to the outside ripple of this side plate.
19, container automatic painting system according to claim 18 is characterized in that, the 5th established angle is 0～90 °, and the 6th established angle is 0～90 °.
20, container automatic painting system according to claim 16, it is characterized in that, this case roof sheet spray gun is two rows and distributes, wherein form the 7th a predetermined established angle between row's spray gun and this second crossbeam, form the 8th a predetermined established angle between another row's spray gun and this second crossbeam.
21, container automatic painting system according to claim 20 is characterized in that, has first inclined-plane of the core of the paint covering of the fan that row's spray gun of the 7th established angle forms perpendicular to the outside ripple of this top board; Have second inclined-plane of the core of the paint covering of the fan that another row's spray gun of the 8th established angle forms, and this second inclined-plane and this first inclined-plane are positioned at the same outside ripple of this top board perpendicular to the outside ripple of this top board.
22, container automatic painting system according to claim 21 is characterized in that, the 7th established angle is 0～90 °, and the 8th established angle is 0～90 °.
23, container automatic painting system according to claim 16 is characterized in that, the outer spray gun of these a plurality of casees also comprises:
Case external angle spray gun, correspondence is installed on the corner that this second vertical beam top is connected with second crossbeam and the bottom of this second vertical beam, and the paint covering of the fan that this case external angle spray gun forms is corresponding with vertical dead angle, the outside that this container top side rail, bottom side rail and side plate are connected to form.
24, container automatic painting system according to claim 14 is characterized in that, this second driving mechanism is a frequency control mechanism.
25, container automatic painting system according to claim 14 is characterized in that, this first driving mechanism is installed on this first portal frame, and this second driving mechanism is installed on this second portal frame.
26, container automatic painting system according to claim 25 is characterized in that, this first driving mechanism/second driving mechanism comprises:
Running gear is installed in respectively on first portal frame/second portal frame;
Drive unit is connected with this running gear, and drives this running gear and at the uniform velocity walk.
27, container automatic painting system according to claim 25 is characterized in that, this second driving mechanism comprises:
Mobile roof support is installed in this container body top;
Running gear is by this mobile roof support supporting;
Drive unit is connected with the top of this running gear, this second portal frame, and drives this running gear and at the uniform velocity walk.
28, container automatic painting system according to claim 25 is characterized in that, the spray gun on this first portal frame is connected with the spray source by flexible pipe with the outer spray gun of the case on second portal frame.
29, container automatic painting system according to claim 14 is characterized in that, this first driving mechanism and this second driving mechanism are same driving mechanism, and are installed on this container body; This first portal frame, second portal frame fix on the ground.
30, a kind of container automatic painting method is characterized in that, comprises the steps:
Step 1 is provided with paint spraying system in a case, and it comprises: first portal frame, its neighboring are provided with a plurality of spray guns that are communicated with a spray source, and these a plurality of spray guns surround and the container corresponding shape on this first portal frame; And first driving mechanism, be connected with this first portal frame/this container body;
Step 2 is opened spray gun, and drives this first portal frame/this container body with respect to this container body/this first portal frame, does relative motion along the container length direction.
31, container automatic painting method according to claim 30 is characterized in that, also comprises the steps: in step 1
Step 11 is provided with one case outside paint spraying system, and it comprises: second portal frame, its inner circumference are provided with the outer spray gun of a plurality of casees that are communicated with a spray source, and the outer spray gun of these a plurality of casees surrounds and the container corresponding shape on this second portal frame; And second driving mechanism, be connected with this second portal frame/this container body;
Simultaneously, in step 2, also comprise the steps:
Step 21 is opened the outer spray gun of case, and is driven this second portal frame/this container body with respect to this container body/this second portal frame, does relative motion along the container length direction.
32, container automatic painting method according to claim 31 is characterized in that, in step 2, step 21, the relative motion between this first portal frame, second portal frame and the container body is a uniform motion.
33, container automatic painting method according to claim 32 is characterized in that, also comprises the steps: in step 1
Step 12 is adjusted the setting angle of the spray gun on this first portal frame, and the medial surface of the paint ray that makes it to spray and the side plate of container, top board forms a predetermined incident angle;
Simultaneously, in step 2, also comprise the steps:
Step 22 is adjusted the setting angle of the outer spray gun of case on this second portal frame, and the lateral surface of the paint ray that makes it to spray and the side plate of container, top board forms an incident angle of being scheduled to.
34, container automatic painting method according to claim 33 is characterized in that, also comprises:
Step 3 drives the reciprocal uniform motion of this first portal frame, second portal frame or this container body, makes in the container, case evenly sprays mutliplayered coats of enamel outward.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200610012195A CN101085439B (en) | 2006-06-09 | 2006-06-09 | Container automatic painting system and method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200610012195A CN101085439B (en) | 2006-06-09 | 2006-06-09 | Container automatic painting system and method thereof |
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| Publication Number | Publication Date |
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| CN101085439A true CN101085439A (en) | 2007-12-12 |
| CN101085439B CN101085439B (en) | 2010-05-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN200610012195A Active CN101085439B (en) | 2006-06-09 | 2006-06-09 | Container automatic painting system and method thereof |
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| CN102091688A (en) * | 2009-12-15 | 2011-06-15 | 中国国际海运集装箱(集团)股份有限公司 | Coating process of container water paint matching system |
| CN107442319A (en) * | 2017-06-26 | 2017-12-08 | 合肥市科睦佰水性材料有限公司 | A kind of three-dimensional composite plate paint spray system device and spraying method |
| CN108672165A (en) * | 2018-05-17 | 2018-10-19 | 重庆市和众急速汽车经纪有限公司 | A kind of car detailing spray painting structure |
| CN110586392A (en) * | 2019-10-10 | 2019-12-20 | 北京好运达智创科技有限公司 | Track board release agent spraying equipment |
| CN110918292A (en) * | 2019-12-10 | 2020-03-27 | 吴树辉 | Road and bridge steel structure application device |
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| DE4217754C2 (en) * | 1992-05-29 | 1998-04-16 | Horst Dr Rettenmaier | Method and device for powder coating |
| DK0727258T3 (en) * | 1995-02-15 | 2000-01-03 | Wagner Int | Cleaning device for a powder coating cabin |
| CN2330451Y (en) * | 1998-06-05 | 1999-07-28 | 荆园园 | Automatic sand-blasting rust-removing and automatic paint-spraying equipment for internal wall of steel tank |
| CN2376340Y (en) * | 1999-07-08 | 2000-05-03 | 唐宝善 | Horizontal applying apparatus |
| CN1245259C (en) * | 2000-05-24 | 2006-03-15 | 舒博·巴塔查里亚 | Adhesion promoter application system and process |
| CN2447064Y (en) * | 2000-11-04 | 2001-09-12 | 深圳南方中集集装箱制造有限公司 | Crossless automatic spraying device |
| CN2928270Y (en) * | 2006-06-09 | 2007-08-01 | 中国国际海运集装箱(集团)股份有限公司 | Automatic paint spray system for container |
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| CN102091688A (en) * | 2009-12-15 | 2011-06-15 | 中国国际海运集装箱(集团)股份有限公司 | Coating process of container water paint matching system |
| CN102091688B (en) * | 2009-12-15 | 2013-01-30 | 中国国际海运集装箱(集团)股份有限公司 | Coating process of container water paint matching system |
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| CN110586392A (en) * | 2019-10-10 | 2019-12-20 | 北京好运达智创科技有限公司 | Track board release agent spraying equipment |
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| CN110918292B (en) * | 2019-12-10 | 2021-08-10 | 中七建工集团华贸有限公司 | Road and bridge steel structure application device |
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