CN101074043A - Method for manufacturing grooved isolated cabin of ship - Google Patents
Method for manufacturing grooved isolated cabin of ship Download PDFInfo
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- CN101074043A CN101074043A CN 200710042258 CN200710042258A CN101074043A CN 101074043 A CN101074043 A CN 101074043A CN 200710042258 CN200710042258 CN 200710042258 CN 200710042258 A CN200710042258 A CN 200710042258A CN 101074043 A CN101074043 A CN 101074043A
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Abstract
The invention is concerned with the manufacture method for the trough compartment of ship, it is: makes the composite unit that is the inverse eight shape welding by one first cabin board (-) and two second cabin boards (-), turns the composite unit and puts on the closing third cabin board (-), weld to fix them. The invention do not need the special assistant tools, save the manufacture field, improves the making efficiency.
Description
Technical field
The present invention relates to shipbuilding, particularly a kind of manufacture method of grooved isolated cabin of ship.
Background technology
Grooved isolated cabin is the particularly important composition parts of bulge carrier of boats and ships, and bulge carrier generally has several roads grooved isolated cabin.Grooved isolated cabin is the structure with a plurality of concavo-convex groove, is by being welded after the combination of a plurality of cabins plate.Grooved isolated cabin requires the accuracy of manufacture height, and error control guarantees each first cabin plate 1 all on same plane in minimum scope, and each the 3rd cabin plate 3 can not curved surface occur and influences the precision of grooved isolated cabin also all at grade.
With 74500 tons of bulge carriers is example, and it has 6 road grooved isolated cabins, and per pass separation width is 32260mm, highly is 13315mm.The per pass separation has 26 concavo-convex groove, the grooved isolated cabin part-structure as shown in Figure 1, Fig. 1 is the structural representation of grooved isolated cabin.As seen from the figure, grooved isolated cabin fixedly forms by the second cabin plate 2 by being positioned at conplane a plurality of first cabin plate and being positioned at another plane-parallel the 3rd cabin plate 3, and first adjacent cabin plate 1 and the 3rd cabin plate 3 fixedly form by the second cabin plate, 2 welding with a fixed inclination.A plurality of identical structures are formed the grooved isolated cabin with a plurality of concavo-convex groove.
It mainly is to adopt the auxiliary mechanism of a complexity to realize that as shown in Figure 2, Fig. 2 is the manufacturing scheme drawing of grooved isolated cabin in the prior art that prior art is made grooved isolated cabin.Can know by figure, be to adopt moulding bed 5 of special manufacturing to make grooved isolated cabin in the prior art, the upper surface of moulding bed 5 is provided with a plurality of tire plates 6, and the first cabin plate 1, the second cabin plate 2 and the 3rd cabin plate 3 are positioned over the manufacturing of finishing grooved isolated cabin on moulding bed 5 and the tire plate 6 respectively.
There is following deficiency in grooved isolated cabin method for making of the prior art:
1. moulding bed complex structure.Every separation has moulding bed bench section, 11 road, and per pass moulding bed length overall 32260mm, high 1660mm makes complexity, and moulding bed material and welding material consumption are big, and time-consuming.
2. huge moulding bed takies a large amount of places, and the time that takies is longer, influences carrying out smoothly of other work, causes the delay of whole ship building time.
Summary of the invention
The objective of the invention is to overcome the problems referred to above of the existence of prior art, a kind of manufacture method of grooved isolated cabin of ship is provided, on the basis that guarantees the grooved isolated cabin accuracy of manufacture, improve the efficiency of construction of grooved isolated cabin, reduce the problem that moulding bed of the prior art takies a large amount of manufacturing fields for a long time, method of the present invention has simple and convenient, the precision height, speed is fast, time saving and energy saving advantage.
Technical scheme of the present invention:
A kind of manufacture method of grooved isolated cabin of ship, it is characterized in that this method at first makes fabricate block, this fabricate block is by one first cabin plate and two second " eight " font bodies that the cabin plate is welded into, and this fabricate block upset after-frame is also welded on adjacent the 3rd cabin plate of laying in advance fix again.
The manufacture method of described grooved isolated cabin of ship is characterized in that this method comprises following concrete steps:
1. prepare the component part and the auxiliary component of grooved isolated cabin, comprising the first cabin plate, the second cabin plate, the 3rd cabin plate, auxiliary component comprises brace panel, angular templet;
2. draw position line at the connection location place of each first cabin plate, the second cabin plate and the 3rd cabin plate;
3. one first cabin plate is positioned on the platform, right latter two second cabin plate is positioned over the setting-out position of the first cabin plate, form " an eight " font, utilize auxiliary angular templet to be positioned over the angle of the first cabin plate and the second cabin plate, the brace panel predetermined fixed is between two second cabin plates, the first cabin plate and the second cabin plate welding are fixed into a fabricate block, finish other fabricate blocks successively;
4. a plurality of the 3rd cabin plates of tiling on the same straight line of plane moulding bed, and the distance of definite adjacent the 3rd cabin plate;
5. with step 3. in the fixing all-in-one-piece first cabin plate and the second cabin plate back-off setting-out position on two the 3rd cabin plates of laying, weld fixing behind the adjusting accuracy;
6. carry out a plurality of and step same operation 5., finish the manufacturing of whole grooved isolated cabin, remove auxiliary component.
Technique effect of the present invention:
The manufacture method of grooved isolated cabin of the present invention, adopt general place to make grooved isolated cabin, do not need to make special moulding bed and tire plate and assist making, saved greatly and made the used raw MAT'L of accessory equipment, there is not accessory equipment to take manufacturing field, make the turnover rate that utilizes in place improve, accelerated the speed of ship building, simultaneously, adopt method of the present invention to make the quantity that grooved isolated cabin can stick to accessory equipment again, can make simultaneously, improve the manufacturing speed of grooved isolated cabin greatly.Because adopt other to guarantee the accessory equipment of accuracy of manufacture, make the accuracy of manufacture of grooved isolated cabin also increase substantially.
Description of drawings
Fig. 1 is the scheme drawing of grooved isolated cabin of ship.
Fig. 2 is an accessory equipment scheme drawing of making flute profile in the prior art.
Fig. 3 is the manufacturing scheme drawing of fabricate block in the manufacture method of grooved isolated cabin of ship of the present invention.
Fig. 4 is the synthetic scheme drawing of grooved isolated cabin in the manufacture method of grooved isolated cabin of ship of the present invention.
Specific embodiments
Come the manufacture method that grooved isolated cabin of ship of the present invention is described is described in further detail below in conjunction with accompanying drawing and specific embodiment, but can not limit protection scope of the present invention successively.
Please see Figure 1, Fig. 1 is the scheme drawing of grooved isolated cabin of ship.Can know that by figure the grooved isolated cabin of boats and ships is the concavo-convex groove shape separations that are combined into by the first cabin plate 1, the second cabin plate 2 and the 3rd cabin plate 3, wherein, a plurality of first cabin plates 1 are on same plane, a plurality of the 3rd cabin plates 3 are on another plane parallel with the first cabin plate 1, and first adjacent cabin plate 1 and the 3rd separation 3 combine by having the bevelled second cabin plate 2.
A kind of manufacture method of grooved isolated cabin of ship, this method is at first made fabricate block, this fabricate block is to pull 2 " eight " font bodies that are welded into by one first cabin plate 1 and two second cabins, this fabricate block upset after-frame is also welded on adjacent the 3rd cabin plate of laying in advance 3 be fixed into grooved isolated cabin again.The structure of fabricate block as shown in Figure 3, Fig. 3 is the manufacturing scheme drawing of fabricate block in the manufacture method of grooved isolated cabin of ship of the present invention.As seen from the figure, fabricate block in the manufacture method of grooved isolated cabin of ship of the present invention is by one first cabin plate 1 and two second " eight " font bodies that cabin plate 2 is fixed into, wherein the angle of two second separations 2 and first separation 1 is obtuse angle a, for the precision that guarantees to make, the first cabin plate 1 is provided with auxiliary angular templet 7 with the acute angle place that the second cabin plate 2 is become in fabricate block, opening part working fastening at two second cabin plates 2 has brace panel 4, wherein, the angle of angular templet 7 is the supplementary angle of a, can be sandwiched in the precision of angle in manufacturing process that guarantees two cabin plates between the first cabin plate 1 and the second cabin plate 2, but interim two second cabin plates 2 of brace panel 4 working fastenings that connect two second cabin plates 2, guarantee that it the position do not occur and moves and be out of shape in manufacturing process, and then guarantee the accuracy of manufacture of fabricate block.
Embodiment
Below with the manufacture method that example specifies grooved isolated cabin of ship of the present invention that is fabricated to of the grooved isolated cabin of 745000 tons of bulk ships.
1. prepare the component part and the auxiliary component of grooved isolated cabin, wherein component part comprises the first cabin plate 1, the second cabin plate 2, the 3rd cabin plate 3, and auxiliary component comprises brace panel 4, angular templet 7;
2. draw position line at the connection location place of each first cabin plate 1, the second cabin plate 2 and the 3rd cabin plate 3, promptly distribute according to drawing and mark connection location with the second cabin plate 2 at the both ends of the first cabin plate 1 and the 3rd cabin plate 3;
3. one first cabin plate 1 is positioned on the platform, one end of right latter two second cabin plate 2 is positioned on the setting-out position of the first cabin plate 1, and tilt certain angle a=120 °, make two second cabin plates 2 form " an eight " font, utilize auxiliary angular templet 7 to be positioned over the angle of the first cabin plate 1 and the second cabin plate 2, the angle at the drift angle place of angular templet 7 is 60 °, with a complementation, brace panel 4 is temporarily fixed between two the second cabin plates 2, the first cabin plate 1 and 2 welding of the second cabin plate are fixed into a fabricate block, finish other fabricate blocks according to the method manufacturing again;
4. same a plurality of the 3rd cabin plates 3 that tile point-blank on plane moulding bed 8, and the distance of definite adjacent the 3rd cabin plate 3;
5. with step 3. in the fixing all-in-one-piece first cabin plate 1 and the second cabin plate, the 2 back-offs setting-out position on two adjacent the 3rd cabin plates 3 laying, making the setting-out position of end on one the 3rd cabin plate 3 of each the second cabin plate 2 on the fabricate block welds fixing behind the adjusting accuracy;
6. carry out a plurality of and step same operation 5., finish the manufacturing of whole grooved isolated cabin, remove auxiliary device, and measure the precision of adjusting the grooved isolated cabin of finishing once more, measure back dismounting auxiliary component.
Adopt above-mentioned manufacture method just not need to make specially special accessory equipments such as moulding bed, and can operate simultaneously, also improve the efficient of making grooved isolated cabin when saving space.
Undoubtedly, the manufacture method of grooved isolated cabin of ship of the present invention comprises that also other additional step and device substitute, and are not limited to enumerate in the foregoing description.Generally speaking, the manufacture method of grooved isolated cabin of ship of the present invention also comprises those conspicuous for those skilled in the art conversion and substitutes.
Claims (2)
1. the manufacture method of a grooved isolated cabin of ship, it is characterized in that this method at first makes fabricate block, this fabricate block is " eight " font body that is welded into by one first cabin plate (1) and two second cabin plates (2), again this fabricate block upset after-frame is gone up and is welded and fix in adjacent the 3rd cabin plate of laying in advance (3).
2. the manufacture method of grooved isolated cabin of ship according to claim 1 is characterized in that this method comprises following concrete steps:
1. prepare the component part and the auxiliary component of grooved isolated cabin, comprising the first cabin plate (1), the second cabin plate (2), the 3rd cabin plate (3), auxiliary component comprises brace panel (4), angular templet (7);
2. draw position line at the connection location place of each first cabin plate (1), the second cabin plate (2) and the 3rd cabin plate (3);
3. one first cabin plate (1) is positioned on the platform moulding bed (8), right latter two second cabin plate (2) is positioned over the setting-out position of the first cabin plate (1), form " an eight " font, utilize auxiliary angular templet (7) to be positioned over the angle of the first cabin plate (1) and the second cabin plate (2), brace panel (4) predetermined fixed is between two second cabin plates (2), the first cabin plate (1) and the welding of the second cabin plate (2) are fixed into a fabricate block, finish other fabricate blocks successively;
4. a plurality of the 3rd cabin plates (3) of tiling on the same straight line of plane moulding bed, and the distance of definite adjacent the 3rd cabin plate (3);
5. with step 3. in the fixing all-in-one-piece first cabin plate (1) and second cabin plate (2) back-off setting-out position on two the 3rd cabin plates of laying (3), weld fixing behind the adjusting accuracy;
6. carry out a plurality of and step same operation 5., finish the manufacturing of whole grooved isolated cabin, remove auxiliary component.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007100422588A CN101074043B (en) | 2007-06-20 | 2007-06-20 | Method for manufacturing grooved isolated cabin of ship |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007100422588A CN101074043B (en) | 2007-06-20 | 2007-06-20 | Method for manufacturing grooved isolated cabin of ship |
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| Publication Number | Publication Date |
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| CN101074043A true CN101074043A (en) | 2007-11-21 |
| CN101074043B CN101074043B (en) | 2011-03-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2007100422588A Active CN101074043B (en) | 2007-06-20 | 2007-06-20 | Method for manufacturing grooved isolated cabin of ship |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106335603A (en) * | 2016-09-28 | 2017-01-18 | 广船国际有限公司 | Method for assembling corrugated bulkhead block |
| CN109319045A (en) * | 2018-10-10 | 2019-02-12 | 上海江南长兴造船有限责任公司 | A kind of method of construction of two phase stainless steel chemical tanker compartment intermediate products |
| CN110816778A (en) * | 2019-10-21 | 2020-02-21 | 中船澄西船舶修造有限公司 | Building method of ship lap joint type groove |
| CN110877689A (en) * | 2019-10-22 | 2020-03-13 | 沪东中华造船(集团)有限公司 | Positioning and scribing process for groove-shaped bulkhead |
| CN112550607A (en) * | 2020-12-01 | 2021-03-26 | 沪东中华造船(集团)有限公司 | Manufacturing method of duplex stainless steel trough bulkhead |
| CN114655391A (en) * | 2021-12-13 | 2022-06-24 | 沪东中华造船(集团)有限公司 | Conversion method for converting computer jig frame into plate-type jig frame |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SE418926B (en) * | 1977-03-23 | 1981-07-06 | Medmar Ab | JOINING ELEMENT FOR JOINING BUILDING ELEMENTS WITH PLAN FINISHING PARTS, PREFERRED DISCS FOR BUILDING EXAMPLE MODELS, TOYS, DEMONSTRATION TABLES, LADOR ED |
| JP2002274483A (en) * | 2001-03-14 | 2002-09-25 | Yamato Kogyo Co Ltd | Cell guide of container ship and method of manufacturing its cell guide |
| CN2520285Y (en) * | 2001-12-28 | 2002-11-13 | 广州广船国际股份有限公司 | Corrugated bulkhead reinforcing structure of liquid cargo ship |
-
2007
- 2007-06-20 CN CN2007100422588A patent/CN101074043B/en active Active
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106335603A (en) * | 2016-09-28 | 2017-01-18 | 广船国际有限公司 | Method for assembling corrugated bulkhead block |
| CN109319045A (en) * | 2018-10-10 | 2019-02-12 | 上海江南长兴造船有限责任公司 | A kind of method of construction of two phase stainless steel chemical tanker compartment intermediate products |
| CN110816778A (en) * | 2019-10-21 | 2020-02-21 | 中船澄西船舶修造有限公司 | Building method of ship lap joint type groove |
| CN110816778B (en) * | 2019-10-21 | 2021-11-02 | 中船澄西船舶修造有限公司 | Method for building ship lap joint type groove-shaped bulkhead |
| CN110877689A (en) * | 2019-10-22 | 2020-03-13 | 沪东中华造船(集团)有限公司 | Positioning and scribing process for groove-shaped bulkhead |
| CN112550607A (en) * | 2020-12-01 | 2021-03-26 | 沪东中华造船(集团)有限公司 | Manufacturing method of duplex stainless steel trough bulkhead |
| CN114655391A (en) * | 2021-12-13 | 2022-06-24 | 沪东中华造船(集团)有限公司 | Conversion method for converting computer jig frame into plate-type jig frame |
| CN114655391B (en) * | 2021-12-13 | 2024-01-02 | 沪东中华造船(集团)有限公司 | Conversion method for converting electric calculation jig frame into plate-type jig frame |
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| Publication number | Publication date |
|---|---|
| CN101074043B (en) | 2011-03-09 |
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