CN101073776A - Catalyst for producing methyl-acrylate from methyl-acrolein and its production - Google Patents

Catalyst for producing methyl-acrylate from methyl-acrolein and its production Download PDF

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Publication number
CN101073776A
CN101073776A CN 200610080417 CN200610080417A CN101073776A CN 101073776 A CN101073776 A CN 101073776A CN 200610080417 CN200610080417 CN 200610080417 CN 200610080417 A CN200610080417 A CN 200610080417A CN 101073776 A CN101073776 A CN 101073776A
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catalyst
mal
gram
mma
pmo
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CN100453177C (en
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陈标华
黄崇品
郭晓俊
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Beijing University of Chemical Technology
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Beijing University of Chemical Technology
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Abstract

The invention is concerned with the activator of polymethyl methacrylate and the preparation method that makes by methyl propenal directly, which is heteropolyacids catalyst with Keggin structure character. The transforming rate of the activator MAL is over 95%, which can maintain the selection of MMA to be over 90%, the stability of the activator is good; the feedback rate is higher than the reaction that the activator is Pd, the activator is fit for fixing bed reactor, the touching time is 20 to 28second, but, the Pd activator is fit for batch reactor, the reacting time is several hours.

Description

A kind of Catalysts and its preparation method of directly producing methyl methacrylate by MAL
Technical field:
The present invention relates to a kind of Catalysts and its preparation method of directly producing methyl methacrylate by MAL.
Background technology:
Methyl methacrylate (MMA) is a kind of important Organic Chemicals, is mainly used in the production of lucite (PMMA), also be used for the manufacturing of polyvinyl chloride auxiliary agent A CR and as second monomer applications in acrylic fiber production process.In addition, application is widely also arranged in fields such as coating, weaving, bonding agents.As a kind of chemical products, can directly apply to leather, weaving, papermaking, floor polishing, unsaturated-resin modification, higher alkyl methacrylate class, also can be used as many industries such as plasticizer of timber size, printing and dyeing assistant and plastics.
The method of synthetic MMA mainly was acetone cyanohydrin method (an ACH method) in the past.The raw material that adopts in this method production process contains cyanide, and is bigger to human body harm, also exists shortcomings such as contaminated environment, equipment corrosion are serious.Nineteen eighty-two Japan catalyst chemical company and mitsubishi rayon have realized with the isobutene being the C of representative 4Derivative is the industrialization that raw material is produced MMA.C 4Technology must be through isobutene/tert-butyl alcohol-MAL (MAL)-methacrylic acid (MAA)-MMA three-step reaction, and this technology successfully realizes industrialization.Develop the two-step reaction of isobutene/tert-butyl alcohol-MAL-MMA afterwards again, be called direct methyl method.Directly the methyl method has been simplified the MAL oxidizing process and has been separated the equipment of intermediate, and makes reaction realize coupling, helps the carrying out that react on thermodynamics, meets the Atom economy reaction, can realize the greenization production of MMA.
The patent that relates to the synthetic MMA of MAL oxidative esterification is divided into two classes: a class is the catalyst of the synthetic MMA of MAL direct oxidation esterification, and another kind of is the synthetic MAA catalyst of MAL oxidation, and then the synthetic MMA of esterification.Last class is carried on CaCO with palladium (Pd) 3As catalyst, oxidative esterification reaction takes place and generates MMA in molecular oxygen, methyl alcohol and MAL, scheme as described in saying as patents such as CN 1485133A, US3772381, JP-B-57-35856, JP-A-57-50545, JP-A-61-243044, JP-B-61-60820, JP-B-62-7902, JP-A-5-148148, JP-A-61-243044, JP-B-57-35860, JP-B-57-19090, USP5892102, EP0972579A.But there is the problem that activity is low, the reaction time is long in such catalyst, and Pd belongs to noble metal, and the Catalyst Production cost is very high, and exploitation is made troubles to large-scale industrialization.The back one class with oxidative esterification be divided into two the step carry out, earlier MAL is oxidized to MAA, main is the catalyst of the Keggin type heteropoly compound of main component with P, Mo and V, its gegenion is based on alkali metal ion, as JP57-171443, CN1483014A and CN1273232A, but this solid catalyst exists poor heat stability, mechanical strength is low, service life is short, the defectives such as poor selectivity of generation MAA; Again MAA and methyl alcohol are obtained MMA under the effect of catalyst such as acidic cationic resin, the employing acidic resins are catalyst, as the clear 59-65041 of Ri Tekai, 54-81213,58-159442 and CN1052848A.
Summary of the invention:
The purpose of this invention is to provide a kind of Catalysts and its preparation method of directly producing methyl methacrylate by MAL.Be a kind of heteropolyacid salt catalyst, under the situation that improves catalyst selectivity and heat endurance, reduce cost, improve the service life of catalyst.
The invention provides and a kind ofly directly produce the catalyst of methyl methacrylate by MAL, be a kind of heteropolyacid catalyst with Keggin architectural feature, it is composed as follows:
H aPMo bV cCs dX eY fZ gO i
H, P, Mo, V, Cs, O represent hydrogen, phosphorus, molybdenum, vanadium, caesium and oxygen respectively, X represents to be selected from least a element in sodium, potassium, the rubidium, Y represents at least a element in chosen from Fe, copper, zinc, chromium, magnesium, cobalt, manganese, barium, gallium, cerium, the lanthanum, and Z represents to be selected from least a element in antimony, bismuth, arsenic, germanium, zirconium, tellurium, silver, selenium, silicon, tungsten, the boron.A, b, c, d, e, f, g, h, i represent each atoms of elements ratio respectively, when a=0.05~5, b=8~12, c=1~4, d=0.01~2, e=0.01~2, f=0.01~1, g=0.01~1, b+C=12 wherein, i is the atom ratio that satisfies the needed oxygen of valence of above-mentioned each component.
The present invention also provides a kind of and has directly produced the Preparation of catalysts method of methyl methacrylate by MAL, and concrete grammar and step are: earlier with the H of 80~120 mass parts aPMo bV cO i20~35H 2O is water-soluble, a=0.05~5 wherein, and b=8~12, c=1~4, i is the atom ratio that satisfies the needed oxygen of valence of above-mentioned each component, adds 4~8 parts CsNO 3With the nitrate of 0.5~2 part X element or oxide, 1~2 part the nitrate of Y element or oxide, 1~2 part the nitrate or the oxide of Z element, mix; The quinoline of getting 10~50 parts is dissolved in rare nitric acid, and above-mentioned two kinds of solution are mixed, stir, mix the back under 80~130 ℃ with mixed drying materials, compressing tablet.Under nitrogen atmosphere, roasting is 3~8 hours between 380~450 ℃, and 300~380 ℃ of roastings promptly made catalyst of the present invention after 3~5 hours under air purge at last.
The conversion ratio of catalyst MAL of the present invention (MAL) can keep the selectivity of methyl methacrylate (MMA) to reach more than 90% up to more than 95%, and catalyst stability is good; Space time yield is that the reaction of catalyst improves greatly than with Pd, and this catalyst is applicable to fixed bed reactors, and be 20~28s time of contact, and the Pd catalyst generally is only applicable to batch reactor, and the reaction time needs a few hours; Catalyst of the present invention does not adopt precious metals pd, and the Preparation of catalysts cost reduces greatly, and manufacturing process is simple.
Superficies at the H with Keggin structure, Mo, P, V heteropoly acid exist a large amount of free electrons and H +Because heteropoly acid has bigger spatial configuration of molecules, cloud density is low, outer-shell electron and H +Have good flowability, this heteropoly acid itself has oxidisability and acidity.Adopt above heteropoly acid to be the basis, make it to become the catalyst that meets the reaction requirement by interpolation Cs, X, Y, Z etc.; Add organic base (heterocyclic compounds such as quinoline, pyridine, piperidines) in the preparation process and improve the specific surface of this catalyst and then augmenting response activity.
The specific embodiment:
Embodiment 1:
PMo with 50 grams 11V 1O 4031H 2O is dissolved in 20 ml waters, slowly adds CsNO 31.5 gram, KNO 30.50 gram, Bi (NO 3) 35H 2O0.50 gram, Cu (NO 3) 23H 2O1.00 gram, As 2O 50.50 gram, restrain 20 milliliters the dilute nitric acid solution that quinoline are dissolved in 10, and mix with above solution, stir, dried by the fire 5 hours down, make 40-60 order particle behind pulverizing, porphyrize, the compressing tablet at 105 ℃, fed nitrogen 3 hours at 400 ℃ then, be cooled to 350 ℃, and bubbling air got final product in 3 hours, gas flow is 50ml/min.Promptly obtain H 2.4PMo 11VCs 0.33K 0.23Bi 0.05Cu 0.19As 0.1O 40Catalyst.
Applicable cases: reaction raw materials: the mol ratio of methyl alcohol, water, MAL, air is 2: 1: 1: 6; Reaction condition: get above-mentioned catalyst 3 grams and in fixed bed reactors, carry out 290 ℃ of reaction temperatures, normal pressure, cumulative volume air speed 200h -1Product: methyl alcohol, water, air, MMA, MAA, MAL and other acetate, CO, CO 2Reaction result: MAL conversion ratio 88.4%, MMA selectivity 90.6%.
Embodiment 2:
H with 50 grams 5PMo 10V 233H 2O is dissolved in 20 ml waters, slowly adds CsNO 32.00 gram adds KNO 30.50 gram, Cu (NO 3) 23H 2O0.50 gram, As 2O 50.70 gram is dissolved in dilute nitric acid solution with 5 gram quinoline, and mixes with above solution, stirs, and dries by the fire 5 hours down at 80 ℃, makes 40-60 order particle behind pulverizing, porphyrize, the compressing tablet.Fed nitrogen 5 hours at 380 ℃ then, be cooled to 350 ℃ then, bubbling air got final product in 5 hours, and gas flow is 50ml/min.Promptly obtain H 3.2PMo 10V 2Cs 0.47K 0.23Bi 0.05Cu 0.10As 0.13O 40Catalyst.
Applicable cases: reaction raw materials: the mol ratio of methyl alcohol, water, MAL, air is 2: 1: 1: 6; Reaction condition: get 3 gram catalyst and in fixed bed reactors, carry out 280 ℃ of temperature, normal pressure, cumulative volume air speed 180h -1, product: methyl alcohol, water, air, MMA, MAA, MAL and other acetate, CO, CO 2Reaction result: MAL conversion ratio 89.7%, MMA selectivity 85.7%.
Embodiment 3
H with 50 grams 4PMo 11V31H 2O is dissolved in 20 ml waters, slowly adds NaNO 30.40 gram, CsNO 32.00 gram, Fe (NO 3) 39H 2O1.58 gram, AgNO 30.66 gram is dissolved in dilute nitric acid solution with 5 gram quinoline, and mixes with above solution, stirs, and dries by the fire 5 hours down at 130 ℃, makes 40-60 order particle behind pulverizing, porphyrize, the compressing tablet.Fed nitrogen 8 hours at 450 ℃ then, be cooled to 350 ℃ then, bubbling air got final product in 3 hours, and gas flow is 50ml/min.Promptly obtain H 2.58PMo 11VCs 0.48Na 0.22Fe 0.18Ag 0.18O 40Catalyst.
Applicable cases: reaction raw materials: the mol ratio of methyl alcohol, water, MAL, air is 3: 1: 1: 6; Reaction condition: get 3 gram catalyst and in fixed bed reactors, carry out 280 ℃ of temperature, normal pressure, cumulative volume air speed 300h -1Product: methyl alcohol, water, air, MMA, MAA, MAL and other acetate, CO, CO 2Reaction result: MAL conversion ratio 63.6%, the selectivity 92.4% of MMA.
Embodiment 4
H with 50 grams 4PMo 11V31H 2O is dissolved in 20 ml waters, slowly adds CsNO 32.00 gram adds RbNO 30.73 gram, Ce (NO 3) 21.11 gram, As 2O 50.70 gram is dissolved in dilute nitric acid solution with 5 gram pyridines, and mixes with above solution, stirs, and dries by the fire 5 hours down at 105 ℃, makes 40-60 order particle behind pulverizing, porphyrize, the compressing tablet.Fed nitrogen 8 hours at 410 ℃ then, be cooled to 350 ℃ then, bubbling air got final product in 4 hours, and gas flow is 50ml/min.Promptly obtain H 2.19PMo 11VCs 0.48Rb 0.23Ce 0.2As 0.14O 40Catalyst.
Applicable cases: reaction raw materials: the mol ratio of methyl alcohol, water, MAL, air is 2: 1: 1: 5; Reaction condition: get 3 gram catalyst and in fixed bed reactors, carry out 280 ℃ of temperature, normal pressure, cumulative volume air speed 120h -1Product: methyl alcohol, water, air, MMA, MAA, MAL and other acetate, CO, CO 2Reaction result: MAL conversion ratio 93.2%, the selectivity 85.7% of MMA.
Embodiment 5
H with 50 grams 4PMo 11V31H 2O is dissolved in 20 ml waters, slowly adds CsNO 32.00 gram, RbNO 30.73 gram, La (NO 3) 21.11 gram, As 2O 50.70 gram is dissolved in dilute nitric acid solution with 5 gram quinoline, and mixes with above solution, stirs, and dries by the fire 5 hours down at 100 ℃, makes 40-60 order particle behind pulverizing, porphyrize, the compressing tablet.Fed nitrogen 8 hours at 410 ℃ then, be cooled to 350 ℃ then, bubbling air got final product in 3 hours, and gas flow is 50ml/min.Promptly obtain H 2.19PMo 11VCs 0.48Rb 0.23La 0.2As 0.14O 40Catalyst.
Applicable cases: reaction raw materials: the mol ratio of methyl alcohol, water, MAL, air is 2: 1: 1: 4; Reaction condition: get 3 gram catalyst and in fixed bed reactors, carry out 290 ℃ of temperature, normal pressure, cumulative volume air speed 120h -1Product: methyl alcohol, water, air, MMA, MAA, MAL and other acetate, CO, CO 2The conversion ratio of reaction result MAL is 96.92%, and the selectivity of MMA is 80.14%.
Embodiment 6
H with 50 grams 4PMo 11V31H 2O is dissolved in 20 ml waters, slowly adds CsNO 32.00 gram, NaNO 30.80 gram, Cr (NO 3) 20.64 gram, As 2O 50.70 gram is dissolved in dilute nitric acid solution with 5 gram quinoline, and mixes with above solution, stirs, and dries by the fire 5 hours down at 100 ℃, makes 40-60 order particle behind pulverizing, porphyrize, the compressing tablet.Fed nitrogen 8 hours at 410 ℃ then, be cooled to 350 ℃ then, bubbling air got final product in 3 hours, and gas flow is 50ml/min.Promptly obtain H 2.19PMo 11VCs 0.48Rb 0.23Cr 0.2As 0.14O 40Catalyst.
Applicable cases: reaction raw materials: the mol ratio of methyl alcohol, water, MAL, air is 3: 1: 1: 4; Reaction condition: get 3 gram catalyst and in fixed bed reactors, carry out 290 ℃ of temperature, normal pressure, cumulative volume air speed 180h -1Product: methyl alcohol, water, air, MMA, MAA, MAL and other acetate, CO, CO 2The conversion ratio of reaction result MAL is 96.72%, and the selectivity of MMA is 90.34%.

Claims (3)

1. directly produce the catalyst of methyl methacrylate by MAL for one kind, be a kind of heteropolyacid catalyst with Keggin architectural feature, it is composed as follows:
H aPMo bV cCs dX eY fZ gO i
H, P, Mo, V, Cs, O represents hydrogen respectively, phosphorus, molybdenum, vanadium, caesium and oxygen, X represents to be selected from sodium, potassium, at least a element in the rubidium, Y represents chosen from Fe, copper, zinc, chromium, magnesium, cobalt, manganese, barium, gallium, cerium, at least a element in the lanthanum, Z represents to be selected from antimony, bismuth, arsenic, germanium, zirconium, tellurium, silver, selenium, silicon, tungsten, at least a element in the boron, a, b, c, d, e, f, g, h, i represents each atoms of elements ratio respectively, when a=0.05~5, b=8~12, c=1~4, d=0.01~2, e=0.01~2, f=0.01~1, g=0.01~1, b+C=12 wherein, i is the atom ratio that satisfies the needed oxygen of valence of above-mentioned each component.
2. claim 1 Preparation of catalysts method, concrete grammar and step are: earlier with the H of 80~120 mass parts aPMo bV cO i20~35H 2O is water-soluble, a=0.05~5 wherein, and b=8~12, c=1~4, i is the atom ratio that satisfies the needed oxygen of valence of above-mentioned each component; The CsNO that adds 4~8 mass parts 3With the nitrate of 0.5~2 part X element or oxide, 1~2 part the nitrate of Y element or oxide, 1~2 part the nitrate or the oxide of Z element; The quinoline of getting 10~50 mass parts is dissolved in rare nitric acid, and above-mentioned two kinds of solution are mixed, stir, and then with mixed drying materials, compressing tablet, roasting, promptly makes catalyst of the present invention.
3. according to the preparation method of claim 2, it is characterized in that: mixed material is dried down at 80-130 ℃, compressing tablet, and under nitrogen atmosphere, roasting is 3~8 hours between 380~450 ℃ then, 300~380 ℃ of roastings 3~5 hours under air purge at last promptly make catalyst of the present invention.
CNB2006100804179A 2006-05-15 2006-05-15 Catalyst for producing methyl-acrylate from methyl-acrolein and its production Expired - Fee Related CN100453177C (en)

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CN102039143A (en) * 2010-11-18 2011-05-04 中国海洋石油总公司 Preparation method of catalyst for acrylic acid by oxidizing acraldehyde
CN102909029A (en) * 2012-11-20 2013-02-06 中国海洋石油总公司 Preparing method of catalyst for producing crylic acid
CN105233822A (en) * 2014-07-11 2016-01-13 中国石油化工股份有限公司 Super-gravity catalyst for oxidizing and esterifying aldehyde into carboxylate ester and application of super-gravity catalyst
CN105749944A (en) * 2016-03-23 2016-07-13 重庆紫光海力催化剂有限公司 Catalyst for preparing alpha-methacrylic acid from 2-methylacrolein with gas-phase catalytic oxidation method
CN111233667A (en) * 2018-11-29 2020-06-05 中国科学院大连化学物理研究所 Improved method for preparing methyl methacrylate
CN112004597A (en) * 2018-04-26 2020-11-27 三菱化学株式会社 Method for producing catalyst for methacrylic acid production, and method for producing methacrylic acid and methacrylic acid ester
CN112630094A (en) * 2020-10-28 2021-04-09 中石化宁波工程有限公司 Test method and reaction device for measuring reaction conversion rate of acetone cyanohydrin based on density
CN113893879A (en) * 2021-11-04 2022-01-07 淄博市翔力致高新材料有限责任公司 Heteropolyacid catalyst and preparation method and application thereof
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CN114425355A (en) * 2020-09-27 2022-05-03 中国石油化工股份有限公司 Catalyst for preparing methylacrolein for fixed bed, preparation method and application

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JPH09216850A (en) * 1996-02-09 1997-08-19 Mitsubishi Rayon Co Ltd Production of carboxylic acid ester
JP2003026633A (en) * 2001-05-02 2003-01-29 Sumitomo Chem Co Ltd Method for producing methacrylic ester
CN1214865C (en) * 2003-01-22 2005-08-17 中国科学院过程工程研究所 New pattern catalyst for preparing methyl methacrylate by one-step oxidation-esterification from methylacrolein
JP4372573B2 (en) * 2003-02-17 2009-11-25 三菱レイヨン株式会社 Method for producing a catalyst for methacrylic acid production
CN1272101C (en) * 2003-09-12 2006-08-30 中国科学院过程工程研究所 Catalyst for one step oxidation esterification of unsaturated aldehyde to produce unsaturated carboxylate

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CN102039143B (en) * 2010-11-18 2012-12-19 中国海洋石油总公司 Preparation method of catalyst for acrylic acid by oxidizing acraldehyde
CN102039143A (en) * 2010-11-18 2011-05-04 中国海洋石油总公司 Preparation method of catalyst for acrylic acid by oxidizing acraldehyde
CN102909029A (en) * 2012-11-20 2013-02-06 中国海洋石油总公司 Preparing method of catalyst for producing crylic acid
CN105233822A (en) * 2014-07-11 2016-01-13 中国石油化工股份有限公司 Super-gravity catalyst for oxidizing and esterifying aldehyde into carboxylate ester and application of super-gravity catalyst
CN105233822B (en) * 2014-07-11 2017-12-19 中国石油化工股份有限公司 A kind of hypergravity catalyst for being used for oxidation of aldehydes esterification for carboxylate and its application
CN105749944A (en) * 2016-03-23 2016-07-13 重庆紫光海力催化剂有限公司 Catalyst for preparing alpha-methacrylic acid from 2-methylacrolein with gas-phase catalytic oxidation method
CN112004597A (en) * 2018-04-26 2020-11-27 三菱化学株式会社 Method for producing catalyst for methacrylic acid production, and method for producing methacrylic acid and methacrylic acid ester
CN111233667A (en) * 2018-11-29 2020-06-05 中国科学院大连化学物理研究所 Improved method for preparing methyl methacrylate
CN114425355A (en) * 2020-09-27 2022-05-03 中国石油化工股份有限公司 Catalyst for preparing methylacrolein for fixed bed, preparation method and application
CN114425355B (en) * 2020-09-27 2023-08-15 中国石油化工股份有限公司 Catalyst for preparing methacrolein by fixed bed, preparation method and application
CN112630094A (en) * 2020-10-28 2021-04-09 中石化宁波工程有限公司 Test method and reaction device for measuring reaction conversion rate of acetone cyanohydrin based on density
CN113893879A (en) * 2021-11-04 2022-01-07 淄博市翔力致高新材料有限责任公司 Heteropolyacid catalyst and preparation method and application thereof
CN113976179A (en) * 2021-11-04 2022-01-28 淄博市翔力致高新材料有限责任公司 Hollow structure catalyst and preparation method and application thereof
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