The track structure of magnetic floating traffic and manufacture method thereof
Technical field
The present invention relates generally to track structure, particularly relates to the track structure and the manufacture method thereof of low speed magnetic floating traffic.
Background technology
In normal lead Induction Motor-Driven magnetic floating system, the both sides of rail beam are unsettled " U " shape steel ferromagnetism guide rail.Be fixed on the hold concurrently electromagnet of guiding usefulness of suspension on the magnetic-levitation train and just in time place the guide rail below, and iron core is " U " shape, the guide rail of " U " is relative with falling.During train operation, electromagnet produces the suction that attracts guide rail from the below, and train utilizes this suction and suspends.When car body electromagnet and guide rail generation transversion malposition, produce oblique gravitation between them, the horizontal component of this gravitation will play the effect of corrected transposition, thereby realize guide function.
Said system adopts the type of drive of short stator line inductance electromotor.That is, lay the rotor of reaction plate (being generally aluminium matter) falling the upper surface of " U " shape guide rail, the stator of these linear electric motors is installed on the car body above it as linear electric motors.After stator is fed three-phase alternating current, produce a shifting magnetic field, owing to the effect in this magnetic field produces tractive force.
By the principle of aforementioned low speed magnetic floating system as can be seen, " U " shape guide rail (" F " because of its cross section looks like to lie down often is called the F steel plate) that falls wherein is the critical component of this system track structure.The F steel plate supports the train slide travelling wheel in addition and the effect of rubbing surface is provided for the braking of train hydraulic braking pincers except playing the effect that suspends guiding and drive.Therefore, in engineering is used, for providing orbit, train just becomes the key technical problem of magnetic suspension traffic system construction thereby guide rail and its supporting construction combined.
With regard to above-mentioned magnetic floating system, often lead the low speed magnetic floating line as Japanese HSST, and domestic low speed magnetic floating test wire, its track structure that adopts generally all is that the F steel plate as track is bearing on the rail beam by sleeper.Japan Patent JP3257201 and Chinese patent CN2584643Y have just disclosed such sleeper type magnetic floating traffic track structure, sleeper is wherein generally made by i iron or concrete, and sleeper is connected on the backing plate or precast concrete cushion block that is embedded in the rail beam end face by bolt.Traditional railway sleeper form commonly used has been adopted in this connection, though can solve the installation question of low speed magnetic floating track, its cost height, maintenance workloads such as preservative treatment are big.In addition, owing on the rail beam face many sleepers are set, all brought difficulty for the regular maintenance and passenger's the evacuation in emergency circumstances of circuit.The air-flow that is produced when vehicle is advanced at a high speed also can improve noise level.
Japan Patent JP3333301 has disclosed a kind of " guide rail that the aspiration-type levitation train is used and the advance system that is used for this guide rail ", it has proposed a kind ofly directly guide rail to be connected in the guide rail form of rail beam side, thereby has solved the problem that above-mentioned sleeper form low speed magnetic floating track structure exists.Yet for the rail beam on the curve circuit, when adopting this technical scheme, the horizontal wall inscription of circuit and horizontal wall inscription reverse the Liang Tishang that must be located at rail beam.So just need to adopt different template manufacturings to have the rail beam of different sweeps or curvilinear motion rate, thereby the requirement of rail beam manufacturing and complexity are improved greatly, thereby be very uneconomic.Therefore, the applicability of this technical scheme also has been subjected to very big restriction.
Japan Patent JP4272301 has disclosed a kind of " orbit trimming fixed structure ", and it has proposed a kind of form that guide rail is directly installed on rail beam upper surface both sides.Also there is the manufacturing that the makes rail beam complicated problems that becomes in this technical scheme.
Summary of the invention
For overcoming the defective of above-mentioned prior art, the objective of the invention is to, a kind of simple in structure, track structure and manufacture method thereof of being convenient to the magnetic floating traffic making and install is provided.
Another object of the present invention is, a kind of magnetic floating traffic track structure and manufacture method thereof that is specially adapted to the curve highway section is provided.
For achieving the above object, the invention provides a kind of track structure of magnetic floating traffic, comprise rail beam, be positioned at the guide rail of upper surface both sides of rail beam and the syndeton that these two parts are coupled together, syndeton comprises securing member, wherein, syndeton also comprises the cushion block that is arranged between rail beam and the guide rail as structural connection.
The present invention also provides a kind of manufacture method of track structure of magnetic floating traffic, comprises the steps: to prepare a rail beam; Prepare a guide rail, this guide rail will be set to the both sides of the upper surface of described rail beam; Also comprise the step of described rail beam being fixedlyed connected with described guide rail by as the cushion block of structural connection.
For obtaining above-mentioned track structure, the invention provides three kinds of enforceable schemes.
Scheme one is that prefabrication and mach steel member are as cushion block.The steel member body is the square steel pipe of vertically placing, and these square steel pipe both sides connect by bolt or the welding angle steel, connect guide rail and concrete track beam respectively, be reserved with the reinforcing bar of projection on the rail beam, insert in the square steel pipe, concreting in square steel pipe, thus finish and being connected of rail beam.
Scheme two is the precast concrete cushion block.Be connected by bolt between cushion block top pre-embedded steel slab, guide rail and pre-embedded steel slab; Except that bolt is connected, can also add fastener being set connecting between guide rail and pre-embedded steel slab; WELDING STUDS pre-buried on the cushion block and tension bolt are inserted rail beam face preformed hole, and concreting is realized being connected of guide rail and rail beam again.
The core component of scheme three is an i-steel component, this steel member top flange is outwards chosen, connect guide rail with bolt, stretch out to the rail beam center line this steel member bottom flange, the WELDING STUDS of bottom flange by bolt and welding inserted in the rail beam in the preformed hole, realizes and being connected of rail beam by concreting again.
In above-mentioned three kinds of schemes, the definite of guide rail position can adopt following two kinds of methods:
Method one is: under the situation of the rough precision of control, at first cushion block and rail beam are built and be integral, the increase pad is accurately adjusted position, mounting guide rail between guide rail and pre-embedded steel slab then.
Method two is: at first cushion block and guide rail are fixed together, utilize frock and pass through the accurate locus of measuring, adjusting guide rail, cushion block and rail beam are coupled together by grouting again.
In above-mentioned three kinds of schemes, the route curve horizontal wall inscription is arranged on the described cushion block, by adjusting pad tile height and end face inclination angle, cooperates with the guide rail of factory bend fixing, and it is linear to form route curve.Cushion block is processed in factory to reach the certain precision requirement, because the cushion block yardstick is less, this is easy to realize very much.
The present invention has following advantage:
1. the rail beam pattern is unified, saves template, has reduced manufacturing complexity and difficulty;
2. route curve is arranged on the cushion block on the slope in length and breadth, greatly facilitates that to adjust circuit linear, and method is simple, and cost is low.
3. utilize frock to form the section of track and carry out the guide rail location, be convenient to the linear adjustment of guide rail, improve efficiency of construction.
Description of drawings
Fig. 1 is the sectional view according to the track structure of first embodiment of the invention;
Fig. 2 is the sectional view that amplify the part of above-mentioned track structure;
Fig. 3 is the vertical view of above-mentioned track structure;
Fig. 4 is that the horizontal wall inscription when above-mentioned track structure is arranged in the curve highway section is provided with figure;
Fig. 5 is the sectional view according to the track structure of second embodiment of the invention;
Fig. 6 is that the horizontal wall inscription when track structure shown in Figure 5 is arranged in the curve highway section is provided with figure;
Fig. 7 is the sectional view according to the track structure of third embodiment of the invention; And
Fig. 8 is that the horizontal wall inscription when track structure shown in Figure 7 is arranged in the curve highway section is provided with figure;
The specific embodiment
See also Fig. 1~8, every identical member all is denoted by the same reference numerals among the figure.As can be seen, track structure of the present invention mainly comprises from each figure: rail beam 2, be positioned at the guide rail 1 of rail beam 2 upper surface both sides and the syndeton that these two parts are coupled together.Syndeton mainly comprises the securing member of cushion block 3 and for example bolt and so on, can also pad 4 be set according to the needs of adjusting.Difference with the prior art of the present invention is, is provided with cushion block 3 between rail beam 2 and guide rail 1.The adjustment cushion member of so-called here " cushion block 3 " employing different from the past, but the structural connection that guide rail 1 and rail beam 2 are coupled together.
Fig. 1~Fig. 4 shows the track structure according to first embodiment of the invention.In this embodiment, cushion block 3 is prefabricate steel members, comprises the steel pipe 34 as main body, and is connected by bolt 52 with steel pipe or welds and the angle steel (first extension) 31 that stretches out to the rail beam outside.Steel pipe 34 can be a square steel pipe as shown in the figure, also can adopt rectangle or other polygonal shape that is fit to.Angle steel 31 two ends are welded with ribs 32, and guide rail 1 is connected with angle steel 31 by bolt 51.Steel pipe 34 is being welded with steel plate (second extension) 35 and ribs 33 near rail beam center line inside bottom.Leave screw on the steel plate 35, to be connected with rail beam by bolt 53.Leave the embedded bar (member in shear memory) 61 of protrusion on the rail beam.When mounting guide rail, embedded bar 61 is inserted in the steel pipe 34, concreting 62 in the preformed hole 6 of steel pipe 34 and its underpart rail beam 2, thus achieve a fixed connection.
Fig. 4 shows the situation that is applied to the curve highway section according to the track structure of first embodiment of the invention.Clearly visible from figure, can be according to the circuit requirement, prefabricate cushion block 3,3 ' manufactured have differing heights and end face has certain angle of slope, this angle of slope can for example can be realized by angle steel 31 is processed.
Fig. 5, Fig. 6 show the second embodiment of the present invention.In this embodiment, cushion block 3 is a concrete prefabricated element, and it includes pre-buried end face steel plate 38, and is welded on end face steel plate 38 bottom surfaces and stretches out one section WELDING STUDS or resistance to plucking bolt (member in shear memory) 37 from concrete block.Cushion block 3 and being connected and fixed of rail beam 2 be by after the WELDING STUDS of cushion block 3 bottoms or resistance to plucking bolt 37 being stretched in the preformed hole 6 on the rail beam again concreting realize.Guide rail 1 is connected with cushion block end face steel plate 38 by bolt 51, optionally pad 4 can be set between the two, adjusts guide rail position with precision.In order to increase reliability and the safety that is connected between guide rail 1 and the cushion block 3, the bolt 53 of fastener 8 and connection fastener and cushion block 3 can be set also.
The track structure that Fig. 6 shows second embodiment is applied to the situation in curve highway section.Clearly visible from figure, the horizontal wall inscription in this curve highway section is to have the cushion block 3 that differing heights and end face have certain angle of slope by being provided with in the end face both sides of rail beam 2, and 3 ' realizes.
Fig. 7, Fig. 8 show the third embodiment of the present invention.In this embodiment, cushion block 3 is I-steel members of factory's weldering system, and it includes the web 36 of the upper plate 31a that stretches out laterally, the lower shoe 35a that stretches out to the inside, connection upper plate and lower shoe, WELDING STUDS or the resistance to plucking bolt 37 that is positioned at the deep floor 32,34 of web both sides and is welded on lower shoe 35a bottom.Guide rail 1 is connected on the upper plate 31a of cushion block 3 by bolt 51 and pad 4.Cushion block 3 is by concreting and being connected and fixed with rail beam 2 again after WELDING STUDS or resistance to plucking bolt 37 being stretched in the preformed hole 6 on the rail beam.The reliability that connects for increasing can also be provided with bolt 53 in a side of the close rail beam center line of cushion block lower shoe 35a.
Fig. 8 is the form of implementation of the 3rd embodiment middle guide type of attachment in the curve highway section.The circuit horizontal wall inscription is provided with differing heights cushion block 3,3 ' and the realization of corresponding top surface inclination angle by the end face both sides of rail beam 2.Prefabrication cushion block 3,3 ' time, make the cushion block of different size by the angle of slope that changes web 36 height and upper plate 31a.
The cushion block that adopts above-mentioned three embodiment or other similar type for example can use two kinds of different modes of the following stated to realize being connected between guide rail 1 and the rail beam 2.
Guide rail 1 is as follows with a kind of mode that can adopt being connected of rail beam 2.Before setting up rail beam 2, will be positioned on the rail beam 2 with rough precision by the cushion block 3 of the basic size manufacturing of the linear requirement of circuit earlier, and finish being connected and fixed of cushion block 3 and rail beam 2 in foregoing mode.After the rail beam 2 that will fix cushion block 3 sets up on the circuit, fix the relative position of two side rails 1 with special frock, form the section of track.After section of track position is determined in accurate adjustment, insert suitable pad 4 again between guide rail 1 and cushion block 3, last inserting bolt 51 makes guide rail 1 fixing.
Guide rail 1 is as follows with the another kind of mode that can take being connected of rail beam.Cushion block 3 directly is connected and fixed with bolt 51 with two side rails 1,1 ' that are temporarily fixed on the section of track.For ease of adjusting guide rail in the future, still pad 4 can be set between guide rail 1 and the cushion block 4.Then, will be placed into the relevant position of rail beam 2, the embedded bar 61 that protrudes will be stretched into square steel pipe 34 (first embodiment), perhaps WELDING STUDS or resistance to plucking bolt 37 be stretched in the preformed hole 6 on the rail beam 2 (second, third embodiment) together with the section of track of cushion block 3.After accurately adjusting section of track position (the position installation accuracy that satisfies guide rail 1 requires), concreting in square steel pipe 34 or preformed hole 6 forms a fixed connection cushion block 3 and rail beam 2.
Though abovely track structure of the present invention has been done detailed description in conjunction with preferred embodiment.But should be appreciated that, be familiar with those of ordinary skill in the art and should on the basis of above disclosure, make various conversion that are equal to and change.For example: under the little situation of carrying, can not adopt embedded bar 61 and WELDING STUDS or resistance to plucking bolt 37 fully, directly build and get final product with cement; Described embedded bar 61 and WELDING STUDS or resistance to plucking bolt 37 can at random be arranged on one of cushion block and rail beam; Fastener 8 described in second embodiment also can be applied to the track structure of the first and the 3rd embodiment; Also have, pad 4 also can at random be selected for use as required.Therefore, protection scope of the present invention should be limited by appended claims.