CN101062528A - Quick-heating electric soldering iron heating head - Google Patents
Quick-heating electric soldering iron heating head Download PDFInfo
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- CN101062528A CN101062528A CN 200610040026 CN200610040026A CN101062528A CN 101062528 A CN101062528 A CN 101062528A CN 200610040026 CN200610040026 CN 200610040026 CN 200610040026 A CN200610040026 A CN 200610040026A CN 101062528 A CN101062528 A CN 101062528A
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Abstract
The quick heating electric iron is low in energy consumption, long in durability, heating the electric iron to the required temperature, with isolation base on the heating thread formed as the heating core, isolation layer outside the heating core, outside metal conductor outside isolation layer, end of the outside metal conductive body being the iron head, with the heating core, isolation layer, metal conductive body closely bonded together to form a seamless structure. There is a temperature sensor controlling the heating temperature on the heater, formed into the controllable temperature and quick heating electric heater. Between the outside metal conductor and isolation layer forms the link and quick conductive force of the inner metal conductor. The invention relates to a quick heating electric iron with quick heating speed, small in size, low in energy, long in durability, high in efficiency.
Description
Technical field
The present invention is a kind of heating head that is used for the directly-heated quick-heating electric soldering iron, and especially a kind of energy consumption is low, the life-span is long, can electric iron be heated to the heating head of the quick-heating electric soldering iron of set point of temperature in the several seconds, belongs to the technical field that electric iron is made.
Background technology
The electrothermal electric iron is made up of as handle, lead etc. heat generating core, heat carrier, heat head and back work part.Its heat energy will be subjected to the powerful thermal resistance at the thermal resistance interface that is made of several air layers and different materials from heat generating core to the process of heat head conduction through heat carrier, consequently:
1. the too high metal heated filament of heating wire temperature is operated near the limiting temperature, and it is hot to be flag.
2. big temperature difference heat conduction heat generating core is very big with the temperature difference of heat head, and hot transfer efficiency is low, and it is slow to conduct heat.
3. oxidation reaction is violent because heat conduction is bad, and the heating wire temperature is far above thermal head temperature and place air, and the oxidation reaction of heating wire is violent.
4. slow powerful thermal resistance owing to the thermal resistance interface that is subjected to being made of several air layers and different materials is crossed in a heat temperature rise, hot slow in reacting, controlled hysteresis, have only by increasing the heat head and come energy storage, heat energy demand when welding to satisfy, when the big part object of need continuous welding, often to wait for that heat energy replenishes, promptly wasting copper material influences work efficiency again.
In sum, traditional electrothermal electric iron volume is big, the energy consumption height, and the life-span is short, and efficient is low.
Summary of the invention
Technical problem: the purpose of this invention is to provide a kind of quick-heating electric soldering iron heating head, reach that firing rate is fast, volume is little, energy consumption is low, and the life-span is long, and the effect that efficient is high has solved the problem of above existence well.
Technical scheme: quick-heating electric soldering iron heating head of the present invention is provided with heating wire and forms heat generating core on insulating base, outside heat generating core, be provided with insulating barrier, metal heat-conducting body outside outside insulating barrier, being provided with, the end of outer metal heat-conducting body is a solder horn, wherein heat generating core, insulating barrier, outer metal heat-conducting body are combined closely and are integral, and form seamless entity structure.Also can be provided with the temperature sensor of control heating head temperature on heat generating core, composition can be controlled the quick-heating electric soldering iron heating head of heating-up temperature and speed; Be provided with between metal heat-conducting body and the insulating barrier outside and be connected and the interior metal heat-conducting body of quick conductive force.
Beneficial effect:
1 energy-conservation under identical welding condition average power consumption have only the 1/3-1/5 of former flatiron.(electric iron of example: mean power 20W can reach the welding effect of 60W-100W)
2 life-spans are long because heating wire and air are isolated, and the non-oxidation reaction takes place, and very little with the temperature difference of heat head, and are far apart from its molten some temperature, are again one on the structure, no Free Transform space, and anti-environment capacity greatly improves.
3 volumes are little of under the constant power, and volume can have only original 1/2-1/10.
Technology was easily stable when 4 good manufacturability factories produced in batches, and uniformity is easy to control, and operation is simple.
5 costs are low has saved raw material because volume is little, and cost is less than the traditional electrical flatiron.
Description of drawings
Fig. 1 is a general structure schematic diagram of the present invention.
Among the above figure insulating base 1, heating wire 2, lead-out wire 3, sensor 4, insulating barrier 5, outer metal heat-conducting body 6, interior metal heat-conducting body 61, solder horn 62 are arranged.
The specific embodiment
Structurally, quick-heating electric soldering iron heating head of the present invention is provided with heating wire 2 and forms heat generating core on insulating base 1, outside heat generating core, be provided with insulating barrier 5, metal heat-conducting body 6 outside outside insulating barrier 5, being provided with, the end of outer metal heat-conducting body 6 is a solder horn 62, wherein heat generating core, insulating barrier 5, outer metal heat-conducting body 6 are combined closely and are integral, and form seamless entity structure, reduce thermal resistance and secluding air to greatest extent.
Be provided with the temperature sensor 4 of control heating head temperature on heat generating core, composition can be controlled the quick-heating electric soldering iron heating head of heating-up temperature and speed.Be to increase sealing and heat-conducting effect, be provided with the interior metal heat-conducting body 61 that is connected with quick conductive force between metal heat-conducting body 6 and the insulating barrier 5 outside.
Processing method is:
1. heat generating core twines heating wire on the insulated ceramic core pedestal, heating wire need be close on the insulated ceramic core pedestal, thermocouple temperature sensor is placed on top at insulated ceramic core, two ends of heating wire are welded in respectively on two lead-out wires, with the sensor lead-out wire, draw from the pedestal tail end by the through wires hole in the insulated ceramic core pedestal respectively;
2. outside heat generating core, closely wrap up in thick high-temperature insulation porcelain of multiple 0.1-0.3mm or insulation glaze;
3. in the heat carrier mould, put into the heat generating core that sinters, finished surface after the one-shot forming of employing metal casting.Or carry out the heat carrier metal shell earlier by metalworking, and in the heat carrier metal shell, put into the heat generating core that sinters, adopt the moulding of metal casting again.This method require heat carrier metal shell with after the filling metal that is cast into be the metal of two kinds of different melting points, the latter's fusing point is less than the former.As stainless steel and copper; Copper and aluminium;
4. load onto detachable solder horn 62.This solder horn 62 also can be integrated with outer metal heat-conducting body 6.
Claims (3)
1. quick-heating electric soldering iron heating head, it is characterized in that this heating head is provided with heating wire (2) and forms heat generating core on insulating base (1), outside heat generating core, be provided with insulating barrier (5), metal heat-conducting body (6) outside outside insulating barrier (5), being provided with, the end of outer metal heat-conducting body (6) is solder horn (62), wherein heat generating core, insulating barrier (5), outer metal heat-conducting body (6) are combined closely and are integral, and form seamless entity structure.
2. quick-heating electric soldering iron heating head according to claim 1 is characterized in that being provided with the temperature sensor (4) of controlling the heating head temperature on heat generating core, and composition can be controlled the quick-heating electric soldering iron heating head of heating-up temperature and speed.
3. quick-heating electric soldering iron heating head according to claim 1 and 2 is characterized in that being provided with between the metal heat-conducting body (6) and insulating barrier (5) outside and is connected and the interior metal heat-conducting body (61) of quick conductive force.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200610040026 CN101062528A (en) | 2006-04-29 | 2006-04-29 | Quick-heating electric soldering iron heating head |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200610040026 CN101062528A (en) | 2006-04-29 | 2006-04-29 | Quick-heating electric soldering iron heating head |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101062528A true CN101062528A (en) | 2007-10-31 |
Family
ID=38963931
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200610040026 Pending CN101062528A (en) | 2006-04-29 | 2006-04-29 | Quick-heating electric soldering iron heating head |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101062528A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105081506A (en) * | 2014-05-09 | 2015-11-25 | 严宇奇 | Single-hand low-energy-consumption soldering iron |
| CN105382371A (en) * | 2015-12-28 | 2016-03-09 | 周挺巧 | Electric soldering iron |
| CN110315162A (en) * | 2018-03-28 | 2019-10-11 | 白光株式会社 | The temprature control method of the iron core of soldering iron, welding system and soldering iron |
| CN111075629A (en) * | 2019-12-30 | 2020-04-28 | 安徽安鑫货叉有限公司 | Automatic preheating ignition mechanism for pallet fork |
-
2006
- 2006-04-29 CN CN 200610040026 patent/CN101062528A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105081506A (en) * | 2014-05-09 | 2015-11-25 | 严宇奇 | Single-hand low-energy-consumption soldering iron |
| CN105382371A (en) * | 2015-12-28 | 2016-03-09 | 周挺巧 | Electric soldering iron |
| CN105382371B (en) * | 2015-12-28 | 2018-01-02 | 周挺巧 | A kind of electric iron |
| CN110315162A (en) * | 2018-03-28 | 2019-10-11 | 白光株式会社 | The temprature control method of the iron core of soldering iron, welding system and soldering iron |
| CN111075629A (en) * | 2019-12-30 | 2020-04-28 | 安徽安鑫货叉有限公司 | Automatic preheating ignition mechanism for pallet fork |
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| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |