CN101052804A - Linear compressor cylinder and head construction - Google Patents

Linear compressor cylinder and head construction Download PDF

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Publication number
CN101052804A
CN101052804A CNA2005800373398A CN200580037339A CN101052804A CN 101052804 A CN101052804 A CN 101052804A CN A2005800373398 A CNA2005800373398 A CN A2005800373398A CN 200580037339 A CN200580037339 A CN 200580037339A CN 101052804 A CN101052804 A CN 101052804A
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CN
China
Prior art keywords
cylinder
described cylinder
sleeve
chassis
head assemblies
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Granted
Application number
CNA2005800373398A
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Chinese (zh)
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CN100470053C (en
Inventor
布赖恩·罗伯特·博尼费斯
伊恩·坎贝尔·麦吉尔
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Fisher and Paykel Appliances Ltd
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Fisher and Paykel Appliances Ltd
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Publication of CN101052804A publication Critical patent/CN101052804A/en
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Publication of CN100470053C publication Critical patent/CN100470053C/en
Expired - Fee Related legal-status Critical Current
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B35/00Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for
    • F04B35/04Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for the means being electric
    • F04B35/045Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for the means being electric using solenoids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/12Casings; Cylinders; Cylinder heads; Fluid connections
    • F04B39/122Cylinder block
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/12Casings; Cylinders; Cylinder heads; Fluid connections
    • F04B39/125Cylinder heads

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Compressor (AREA)
  • Compressors, Vaccum Pumps And Other Relevant Systems (AREA)

Abstract

The present invention relates to a cylinder and cylinder head assembly for a linear compressor. The assembly has a cylinder chassis having an inner surface defining a cylinder head space at one end and a cylinder space extending along an axis from the cylinder head space. The cylinder space has an outlet through the wall of the cylinder chassis. The present invention also includes a cylinder liner that is open at both ends. The cylinder liner is located within the frame so that the outer surface is engaged against the cylinder space defining portion of the inner surface of the chassis. A valve plate defines a barrier between the compression end of the cylinder liner and the head space. The valve plate engages between the cylinder chassis and the cylinder liner to locate the valve plate against the open end of the cylinder liner.

Description

Linearkompressor cylinder and cylinder cap structure
Technical field
The present invention relates to Linearkompressor, relate in particular to the Linearkompressor that is applicable to the type in the steam compressed refrigeration system.
Background technique
The Linearkompressor that is used for the type of steam compressed refrigeration system is the theme of a lot of documents in the prior art.One piece of this document is our PCT patent application PCT/NZ2004/000108 co-pending.The specification of the document has been described the multiple research and development achievement about compressor, and wherein many achievements are particularly useful for Linearkompressor.The present invention relates to further improvement such as the compressor embodiment who in above-mentioned patent application, describes.Therefore, above-mentioned patent application provides the general example that a kind of the present invention can be suitable for.Yet the present invention also can use outside the scope of disclosed in this application Linearkompressor specific embodiment.The thought that one skilled in the art will appreciate that this paper is common to other embodiments as the Linearkompressor of seeing in the prior art.
The present invention relates to cylinder part and cylinder cap assembly.
Summary of the invention
The purpose of this invention is to provide a kind of cylinder and cylinder head assemblies, or be at least the industry a kind of useful selection is provided with the improvement feature that is particularly useful for Linearkompressor.
In first aspect, the present invention can broadly think a kind of cylinder and cylinder cap assembly that is used for Linearkompressor, comprising:
Cylinder chassis (cylinder chassis), cylinder chassis comprises the qualification cylinder head space at one end and the internal surface of the cylinder space that extends away from described cylinder head space along axis, described cylinder space is cylindrical at least basically, passes through the wall of described cylinder chassis from the outlet of described cylinder head space;
At both ends open and be positioned at the cylindrical cylinder sleeve of described framework, make of the cylinder space qualifying part engagement of the outer surface of described cylinder sleeve near the described internal surface of described shell frame;
Form the compression end of described cylinder sleeve and the valve plate of the barrier between the described cylinder cap space, described valve plate is engaged between described cylinder chassis and the described cylinder sleeve, so that described valve plate is near the open end location of described cylinder sleeve.
According to a further aspect in the invention, described cylinder chassis extends beyond the other end of described cylinder sleeve, and can carry for example stator component of linear motor.Perhaps, described cylinder chassis can stop in the middle of described cylinder sleeve end, only covers the part of described cylinder sleeve outer surface.In this case, the cylinder part frame of separation is fixed on the described the other end of described cylinder sleeve, for example adopts the interference friction assembling.Described cylinder part frame can be carried the stator component of linear motor.
According to a further aspect in the invention, described valve plate is not fixed on the described cylinder sleeve, but can be for example fixes by soldering or hard soldering or by Bond.
According to a further aspect in the invention, described cylinder sleeve be interference fit in described shell frame, and be held in place by friction.
According to a further aspect in the invention, described shell frame is included in convex shoulder or a plurality of convex shoulder at transition part place between the described cylinder cap qualifying part of the described cylinder qualifying part of described internal surface and described internal surface, and described valve plate is pressed in the described convex shoulder of a side or a plurality of convex shoulder and between the annular end of the described cylinder sleeve of opposite side.
Described convex shoulder can be annular, perhaps can be a series of convex shoulders that inwardly stretch out of annular.Described convex shoulder can directly be pressed against on the face of described valve plate, perhaps can be pressed against on the face of valve plate through intermediary element, such as elastomeric spring or packing ring.Packing ring can insert between the annular end and valve plate of described cylinder sleeve.
Described valve plate can comprise the one or more valve members that are assembled into above it.
One or more groove on described cylinder chassis internal surface or described cylinder sleeve outer surface can form service duct, with the gas bearing port compressed gas supplying in being formed on cylinder sleeve.Preferably, these grooves are positioned on the outer surface of cylinder sleeve, for example, and described in our PCT application WO02/35093.In this case, preferred one or more breach are arranged on the periphery of valve plate, so that form flow path and form the gas bearing service duct between pressurized gas discharge space and cylinder cap between described shell frame and cylinder sleeve.
On the other hand, the present invention can broadly think a kind of refrigeration system compressor, comprise seal casinghousing and the Linearkompressor in described seal casinghousing, described compressor comprises to the small part cylinder part assembly that limits of one or more paragraph as described above, comprise the piston element that is used for pistons reciprocating in the cylinder that described cylinder sleeve limits, and being used for reciprocating linear motor between driven plunger parts and the cylinder part, described Linearkompressor is draped so that move in described seal casinghousing.
On the other hand, the present invention can broadly think a kind of method of making Linearkompressor, in order to assemble cylinder and cylinder cap part, comprises the steps:
By the temperature difference cylinder chassis is expanded with respect to the cylinder sleeve parts;
To form the valve plate of barrier in its open end inserts described cylinder chassis;
With described cylinder sleeve parts in described open end inserts described cylinder chassis, so that described valve plate is engaged on shrinks between cylinder sleeve end and the described cylinder chassis, thereby between the compression end of described cylinder and the cylinder cap space that centered on by described cylinder chassis, form barrier;
Make described cylinder sleeve remain on this position, mesh along with reducing of the described temperature difference up to described cylinder chassis and described cylinder sleeve.
For the technician who the present invention relates to the field, can give them many structural variations and the very big embodiment of the invention and the Application Hints of difference, and not break away from as the scope of the invention defined in the appended claims.The disclosure and description of this paper only are illustrative, and restriction anything but.
Description of drawings
Fig. 1 is a kind of cross sectional side view of refrigeration compressor, and this compressor has the cylinder part assembly of the present invention that comprises according to a preferred embodiment.
Fig. 2 is the external perspective view of the cylinder head end of cylinder part according to a preferred embodiment of the present invention.
Fig. 3 is the cross sectional side view of the cylinder part part of Fig. 2 according to an embodiment of the invention.
Fig. 4 is the cross sectional side view of the cylinder part part of Fig. 2 according to another embodiment of the present invention.
Embodiment
With reference to Fig. 1, the compressor that is used for steam compressed refrigeration system comprises the Linearkompressor 1 that is supported in the housing 2.Usually, housing 2 seals, and comprises gas access 3 and pressurized gas outlet 4.The gas of uncompressed is flowing in the housing of compressor 1.The gas of these uncompressed is inhaled in suction stroke in the compressor, is compressed between piston head 14 and valve plate 5 when compression stroke, is discharged in the compressed gases manifold 7 via outlet valve 6 then.Pressurized gas is discharged to the outlet 4 of housing from collector 7 via flexible pipe 8.In order to reduce the rigidity effect of outlet pipe 8, this pipe preferred arrangements is circle type or the screw type with the crosscut of described compressor axis of reciprocation.
Can pass through described piston (porose and valve) or by described cylinder cap to the air inlet of compression volume, be divided into and comprise air-breathing and exhaust header and valve at the top.
Broadly say, shown in Linearkompressor 1 have cylinder part and the piston element that connects by main spring.Described cylinder part comprises cylinder chassis 10, cylinder head 11, valve plate 5 and cylinder sleeve 12.Described cylinder part also comprises the stator component 15 that is used for linear motor.Cylinder part is installed main spring away from the end 18 of cylinder head 11 with respect to cylinder part.In the embodiment shown, main spring is the combination of disc spring 19 and leaf spring 20.
Piston element comprises the hollow piston 22 with sidewall 24 and top 14.Bar 26 is connected top 14 and is used between the supporting body 30 of linear motor armature 17.Bar 26 has big flexible portion 28 about hollow piston 22 centers.Linear motor armature 17 comprises permanent-magnet material (as ferrite or neodymium) body, and the permanent-magnet material body has been magnetized to provide one or more and magnetic pole piston to-and-fro motion axis crosscut in cylinder sleeve.End 32 away from the armature supporting body 30 of piston 22 connects with main spring 19,20.
Linearkompressor 1 is installed on a plurality of pendulum springs in housing 2, thereby itself and housing are isolated.In use, the big outer body of Linearkompressor, cylinder part will vibrate along the reciprocating axis of the piston element in the cylinder part.In preferred compressor, to compare with cylinder part, it is very light that piston element specially keeps, and make the vibration of cylinder part compare less with the to-and-fro motion between piston element and the cylinder part.In the illustrated form, Linearkompressor is installed on one group of four pendulum spring 31 that is usually located at periphery.Another kind of pendulum spring configuration mode is shown in the PCT/NZ2004/000108.The end of each pendulum spring is assemblied on the elastic buffer, and buffer is connected with Linearkompressor 1 at an end of each spring, be connected with compressor housing at the other end of each spring.
The concise and to the point now Linearkompressor of describing improved cylinder cap assembly application type of the present invention.Yet, should be appreciated that purposes of the present invention is not limited in the Linearkompressor of shown type and structure.Improvement can be general.
The invention provides a kind of cylinder of Linearkompressor and the manufacture of cylinder head part, this mode has reduced included parts and has improved the reliability that connects, thereby has improved the reliability of manufacturing, cost and compressor.The relevant portion of Linearkompressor shown in Figure 1 further illustrates in Fig. 2 and 3.Figure 4 illustrates slight variant.
In this manufacture, cylinder head cover is included in the main casing frame element of cylinder part 10.Preferably, it is parts and comprising as a whole, for example when making framework and the remaining part whole cast of framework.Therefore, cylinder cap 11 looks like the cap of an end that surrounds cylinder body 35.
Valve plate is on the throne at the cylinder chassis internal fixation so that in the cylinder chassis in the cylinder cap in space part and the cylinder chassis cylinder in space partly separate.Valve plate comprises air release valve hole at least, preferably has the outlet valve that is fixed on a side.
The internal surface of the cylinder part 35 of described shell frame is preferably columniform, the outer periphery of valve plate preferably circular and be dimensioned to and can closely be assemblied in the barrel surface.
Cylinder sleeve 12 has that be dimensioned to can the cylindrical outer surface of interference fit in the internal surface of cylinder part 35.Like this when the cylindrical part 35 of cylinder sleeve 12 and cylinder chassis when identical or similar temperature and cylinder sleeve 12 are positioned at the cylinder chassis appropriate location, described two parts closely mesh, and do not need further assembling or fastening.
The periphery of valve plate 5 is engaged between the end 37 and cylinder chassis of cylinder sleeve 12.Preferably, cylinder chassis comprises annular convex shoulder 39, and the opposite side of valve plate periphery 38 is directly meshed in the end 37 of annular convex shoulder 39 and cylinder sleeve.Alternatively, a plurality of convex shoulder parts can be set around the periphery of valve plate, perhaps can between cylinder chassis and the valve plate 5 or between cylinder sleeve 12 and the valve plate 5 intermediate spacer be set.
Valve plate 5 can have the circular resection portion 40 on periphery 38, to admit the end of cylinder sleeve 12.
Figure 4 illustrates the embodiment who comprises intermediate spacer.In this embodiment, spacer element is not simple cylindrical ring or analog.Replacing spacer element is annular spring 42.Spring 42 and valve plate 5 all mesh between cylinder chassis and cylinder sleeve.Annular spring 42 is against the periphery 38 of convex shoulder 39 and valve plate 5.
Packing ring 43 can be included in the assembly, and is for example shown in Figure 4, and packing ring is sandwiched between the end 37 of the periphery 38 of valve plate 5 and cylinder sleeve 12.Packing ring can be in the valve plate periphery be arranged on excision portion 40.
The preferred assembling method of these parts of compressor comprises heating cylinder shell frame (normally cast aluminium alloy), valve plate is placed in the reentrant cylindrical cavity against convex shoulder 39 then.Under Fig. 4 embodiment's situation, at first insert the spring spacer element.Then cylinder sleeve 12 brute forces are pushed in the reentrant cylindrical cavity against valve plate, and remain there up to cylinder and shrink thereon.Adopt rational manufacturing tolerances, can stably realize this process, and, realize very effective engagement between cylinder sleeve 12 and the cylinder chassis by cylinder chassis being heated to about 250 ℃ and make cylinder sleeve keep room temperature.
This manufacture can be cancelled many parts, otherwise will fix with cylinder head cover and other bolt or fastening piece, and can eliminate the potential leakage paths by the arbitrary packing ring between cylinder cap and the cylinder end.In compressor of the present invention, can return the compression volume that enters in the cylinder around valve plate from unique leakage paths of cylinder cap.
Cylinder part assembly of the present invention is preferred for only having the situation of outlet valve in the cylinder cap assembly, the Aspirating valves that wherein is used for compressor is included in the top of piston, and gas enters by piston only.Yet described manufacture also can be used for carrying out air-breathing and situation exhaust by cylinder head, guarantees enough sealings but pay particular attention in cylinder cap casing suction side with any place of separating between the exhaust side.
Fig. 4 embodiment of its medi-spring between valve plate and cylinder chassis, guaranteeing has than effective clamp pressure under the situation of mistake for 12 insertion positions of the cylinder sleeve in the cylinder framework.This configuration has attendant advantages, if i.e. piston and valve plate collision in running, valve plate can promote slightly.Can reduce collision noise like this and to any infringement of piston area and the leakage between piston and the linear motor armature.
It is different that configuration of the present invention and cylinder cap or lid are that bolt or other modes are fixed to the common configuration of the resolution element on the cylinder part frame, and the edge of valve plate is sandwiched between cylinder part frame end and cylinder cap or the lid end usually.

Claims (22)

1. a cylinder and cylinder head assemblies that is used for Linearkompressor comprises:
Cylinder chassis, cylinder chassis comprises the qualification cylinder head space at one end and the internal surface of the cylinder space that extends away from described cylinder head space along axis, described cylinder space is cylindrical at least substantially, passes through the wall of described cylinder chassis from the outlet of described cylinder head space;
At both ends open and be positioned at the cylindrical cylinder sleeve of described framework, make of the cylinder space qualifying part engagement of the outer surface of described cylinder sleeve near the described internal surface of described shell frame; And
Form the compression end of described cylinder sleeve and the valve plate of the barrier between the described cylinder cap space, described valve plate is engaged between described cylinder chassis and the described cylinder sleeve, so that described valve plate is near the open end location of described cylinder sleeve.
2. cylinder as claimed in claim 1 and cylinder head assemblies is characterized in that described cylinder chassis extends beyond the other end of described cylinder sleeve.
3. cylinder as claimed in claim 1 and cylinder head assemblies is characterized in that, described cylinder chassis stops in the middle of described cylinder sleeve end, with the part of the outer surface that only covers described cylinder sleeve.
4. cylinder as claimed in claim 3 and cylinder head assemblies is characterized in that the cylinder part frame of separation is fixed on the other end of described cylinder sleeve.
5. cylinder as claimed in claim 4 and cylinder head assemblies is characterized in that, described cylinder part frame utilizes the interference friction mount on the other end of described cylinder sleeve.
6. as described cylinder in one of claim 4 or 5 and cylinder head assemblies, it is characterized in that the stator component of described cylinder part frame carrying linear motor.
7. as arbitrary described cylinder of claim 1 to 6 and cylinder head assemblies, it is characterized in that described valve plate is not fixed on the described cylinder sleeve.
8. as arbitrary described cylinder of claim 1 to 7 and cylinder head assemblies, it is characterized in that, described cylinder sleeve be interference fit in described shell frame, and be held in place by friction.
9. as arbitrary described cylinder of claim 1 to 8 and cylinder head assemblies, it is characterized in that, described shell frame is included in convex shoulder or a plurality of convex shoulder at transition part place between the described cylinder cap qualifying part of the described cylinder qualifying part of described internal surface and described internal surface, and described valve plate is pressed between the annular end of described convex shoulder or a plurality of convex shoulder and described cylinder sleeve at opposite side.
10. cylinder as claimed in claim 9 and cylinder head assemblies is characterized in that described convex shoulder is annular.
11. cylinder as claimed in claim 9 and cylinder head assemblies is characterized in that, described convex shoulder is a series of convex shoulders that inwardly stretch out of annular.
12., it is characterized in that described convex shoulder directly is pressed against on the face of described valve plate as arbitrary described cylinder of claim 9 to 11 and cylinder head assemblies.
13., it is characterized in that described convex shoulder is pressed against on the face of valve plate through intermediary element as arbitrary described cylinder of claim 9 to 11 and cylinder head assemblies.
14. cylinder as claimed in claim 13 and cylinder head assemblies is characterized in that, described intermediary element is packing ring or elastomeric spring.
15. cylinder as claimed in claim 13 and cylinder head assemblies is characterized in that, packing ring is arranged between the annular end and valve plate of described cylinder sleeve.
16., it is characterized in that described valve plate comprises the one or more valve members that are assembled into above it as arbitrary described cylinder of claim 1 to 15 and cylinder head assemblies.
17. as arbitrary described cylinder of claim 1 to 16 and cylinder head assemblies, it is characterized in that, one or more groove on described cylinder chassis internal surface or described cylinder sleeve outer surface forms service duct, with the gas bearing port compressed gas supplying in being formed on cylinder sleeve.
18. cylinder as claimed in claim 17 and cylinder head assemblies is characterized in that, these grooves are arranged on the outer surface of described cylinder sleeve.
19. as described cylinder in one of claim 17 or 18 and cylinder head assemblies, it is characterized in that, one or more breach are arranged on the periphery of valve plate, so that form flow path and form the gas bearing service duct between pressurized gas discharge space and cylinder cap between described shell frame and cylinder sleeve.
20. refrigeration system compressor, comprise seal casinghousing and the Linearkompressor in described seal casinghousing, described compressor comprises arbitrary described cylinder part assembly as claim 1-19, comprises the piston element that is used for pistons reciprocating in the cylinder that described cylinder sleeve limits; And being used for reciprocating linear motor between driven plunger parts and the cylinder part, described Linearkompressor is draped so that move in described seal casinghousing.
21. a method of making Linearkompressor in order to assemble its cylinder and cylinder cap part, comprises the steps:
By the temperature difference cylinder chassis is expanded with respect to the cylinder sleeve parts;
To form the valve plate of barrier in its open end inserts described cylinder chassis;
With described cylinder sleeve parts in described open end inserts described cylinder chassis, so that described valve plate is engaged on shrinks between cylinder sleeve end and the described cylinder chassis, thereby between the compression end of described cylinder and the cylinder cap space that centered on by described cylinder chassis, form barrier; And
Make described cylinder sleeve remain on this position, reduce along with the described temperature difference and mesh up to described cylinder chassis and described cylinder sleeve.
22. a cylinder and a cylinder head assemblies that is used for Linearkompressor, described compressor assembly is as describing with reference to the accompanying drawings and illustrating.
CNB2005800373398A 2004-11-02 2005-11-01 Linear compressor cylinder and head construction Expired - Fee Related CN100470053C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US62425004P 2004-11-02 2004-11-02
US60/624,250 2004-11-02

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CN101052804A true CN101052804A (en) 2007-10-10
CN100470053C CN100470053C (en) 2009-03-18

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US (1) US20080075610A1 (en)
CN (1) CN100470053C (en)
BR (1) BRPI0517920B1 (en)
DE (1) DE112005002700T5 (en)
WO (1) WO2006049513A2 (en)

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CN105587598A (en) * 2014-11-10 2016-05-18 Lg电子株式会社 Reciprocating compressor
CN105599437A (en) * 2016-03-08 2016-05-25 苏州瑞日纺织科技有限公司 Drying room device capable of preventing fading of dyed fabrics for rotary screen printing machine

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CN105584209A (en) * 2016-03-08 2016-05-18 苏州瑞日纺织科技有限公司 Drying room device of circular screen printer
CN105599437A (en) * 2016-03-08 2016-05-25 苏州瑞日纺织科技有限公司 Drying room device capable of preventing fading of dyed fabrics for rotary screen printing machine

Also Published As

Publication number Publication date
WO2006049513A3 (en) 2006-06-01
WO2006049513A2 (en) 2006-05-11
US20080075610A1 (en) 2008-03-27
BRPI0517920B1 (en) 2018-02-14
CN100470053C (en) 2009-03-18
DE112005002700T5 (en) 2007-09-13
BRPI0517920A (en) 2008-10-21

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